CN102192691A - Quantification testing system for artillery primer output energy - Google Patents

Quantification testing system for artillery primer output energy Download PDF

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Publication number
CN102192691A
CN102192691A CN2011100548794A CN201110054879A CN102192691A CN 102192691 A CN102192691 A CN 102192691A CN 2011100548794 A CN2011100548794 A CN 2011100548794A CN 201110054879 A CN201110054879 A CN 201110054879A CN 102192691 A CN102192691 A CN 102192691A
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China
Prior art keywords
exploder mechanism
fire
added
cover
before fuel
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CN2011100548794A
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Chinese (zh)
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CN102192691B (en
Inventor
柳维旗
苏振中
姜志保
常宗旭
蒋新广
曹佩韦
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Ordnance Technology Research Institute of General Armament Department of Chinese PLA
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Ordnance Technology Research Institute of General Armament Department of Chinese PLA
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Priority to CN201110054879.4A priority Critical patent/CN102192691B/en
Publication of CN102192691A publication Critical patent/CN102192691A/en
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Abstract

The invention relates to a quantification testing system for artillery primer output energy. The system comprises a trigger, a closed bomb vessel, a foundation and a priming system actuating pressure-temperature tester; the trigger and the closed bomb vessel are arranged on the foundation; the closed bomb vessel is positioned on the left side of the trigger; a temperature sensor in the priming system actuating pressure-temperature tester is arranged on the foundation and the left side of the closed bomb vessel; a pressure sensor in the priming system actuating pressure-temperature tester is arranged on the closed bomb vessel; and the axle wires of the temperature sensor, the closed bomb vessel and the trigger are aligned with one another. The quantification testing system can perform quantification testing on the output pressure, temperature and action time which can represent the artillery primer output energy and solves the problem in the process for performing quantification estimation on the artillery primer ignition capacity. The aims of performing quantified and comprehensive testing on the performance of the artillery primer and comprehensively measuring the artillery primer output capacity are fulfilled.

Description

Fire in a stove before fuel is added output energy quantification test macro
Technical field
The present invention relates to a cover fire in a stove before fuel is added output energy quantification test macro, particularly a kind of ignition reliability that can detect the various fire in a stove before fuel is added again can quantification detects the test macro of fire in a stove before fuel is added output reliability.
Prior art
The fire in a stove before fuel is added is the first order priming system of ammunition ignition sequence, and the size of its output energy and change shape have crucial influence to the ballistic performance of whole ammunition, therefore, need the output energy of the fire in a stove before fuel is added accurately be detected and assess.For a long time, it is certain not enough to adopt sound determining method and P-t curve maximum pressure method to judge that fire in a stove before fuel is added ignition ability exists, just qualitative analysis.Employing is joined the bullet method and is checked fire in a stove before fuel is added ignition ability to have the difficulty of two aspects, only can check its suitability and can not carry out concrete every parametric analysis on the one hand, not have specific aim to solving quality problems and product improvement, on the other hand from joining the bullet aspect, test organization's scale is big, expends height.
Summary of the invention
Technical problem solved by the invention is, overcome the deficiency of above fire in a stove before fuel is added performance test means, solve quantification comprehensive assessment fire in a stove before fuel is added ignition ability problem, the test macro that provides a kind of fire in a stove before fuel is added performance quantification to detect, the characteristic parameters such as output pressure, temperature and action time that characterize fire in a stove before fuel is added output energy are tested, accurately obtained these values of consult volume.
The technical scheme that the present invention solves its technical problem is: fire in a stove before fuel is added output energy quantification test macro of the present invention comprises firing device, closed bomb vessel, base, priming system actuating pressure-temperature measuring device; Described firing device, closed bomb vessel are assemblied on the base, closed bomb vessel is positioned at the left side of firing device, temperature sensor in described priming system actuating pressure-temperature test is assemblied in the left side that is positioned at closed bomb vessel on the base, pressure sensor in described priming system actuating pressure-temperature test is assemblied on the closed bomb vessel, and the axis of described temperature sensor, closed bomb vessel and firing device aligns.
Closed bomb vessel of the present invention comprises that exploder mechanism pillar, exploder mechanism bearing, exploder mechanism cover, exploder mechanism cover thoroughly, exploder mechanism end cap, fire in a stove before fuel is added end cap, saturating infrared withstand voltage sheet glass, red copper sealing gasket; Described exploder mechanism pillar lower end is connected with the rotating shaft of exploder mechanism rest base, and the top of exploder mechanism pillar is connected with the top of exploder mechanism bearing by a pluggable bearing pin; The exploder mechanism pillar is positioned under the exploder mechanism cover centre, side, is fixed together with the exploder mechanism cover; Exploder mechanism overlaps an end and fire in a stove before fuel is added end cap by being threaded togather, and the other end of fire in a stove before fuel is added end cap is equipped with the fire in a stove before fuel is added, the axis coaxle of its axis of fire in a stove before fuel is added end cap and exploder mechanism cover; The exploder mechanism cover other end is equipped with successively that exploder mechanism covers thoroughly, the withstand voltage sheet glass of printing opacity and exploder mechanism end cap: exploder mechanism covers right-hand member and exploder mechanism cover thoroughly by being threaded, exploder mechanism covers left end and exploder mechanism end cap thoroughly by being threaded, and the withstand voltage sheet glass of printing opacity is pressed between saturating lid of exploder mechanism and the exploder mechanism end cap; Be provided with a cavity saturating the lid in the end that links to each other with the exploder mechanism cover of exploder mechanism, in cavity, be provided with a conical protective cover, have a residue that can stop fire in a stove before fuel is added effect product at the cone angle place of conical protective cover and be not ejected on the sheet glass, and can guarantee the through hole that the light of certain intensity sees through; Exploder mechanism end cap, exploder mechanism cover thoroughly, the axis setting of conical cover wants consistent; On the side of exploder mechanism cover, have the pressure tap that is used for the setting pressure sensor, the pressure sensor end face is concordant with exploder mechanism cover inner chamber side; Be provided with the sealing gasket that seals in the threaded connection place of each parts.Its diameter of the through hole of offering on the conical protective cover in the described closed bomb vessel is set to 2mm~4mm.
Described firing device comprises firing device bearing, firing device cover, firing pin parts, firing device end cap, stirs spanner, pulls the trigger spanner; Described firing device bearing is assemblied on the base of fire in a stove before fuel is added output energy quantification test macro by guide rail, thereby and be equipped with and adjust the firing device support position and can adjust the spiral guiding mechanism of firing pin end with respect to the gap of fire in a stove before fuel is added end face; Described firing device cover is installed on the firing device bearing and is set to removably connect, the firing device cover can be replaced by the firing device cover of insulation material, the firing device end cap supporting with the firing device cover of insulation material is provided with through hole, assembling copper firing pin in the firing device cover of insulation material, one end of copper firing pin is connected with the electric firing lead, another electric firing lead connects the fire in a stove before fuel is added, constitutes the electric firing loop; Described firing device is that firing pin can produce firing action, has the mechanical device of regulation percussion energy.The percussion energy should be able to satisfy the percussion energy of the various impacting type fire in a stove before fuel is added regulations of percussion.And can constitute the ignition loop with electric primer, satisfy electric primer ignition requirement.It is the important component part of a whole set of test macro.The effect of two aspects being arranged: (1). standard percussion energy is according to the rules bestowed effect to the tested fire in a stove before fuel is added, the ignition reliability of the examination fire in a stove before fuel is added; (2). for next step fire in a stove before fuel is added output energy test and function reliability detects standard input energy is provided, be the basis that a whole set of test macro starts.
Described priming system actuating pressure-temperature measuring device comprises temperature sensor, pressure sensor, amplifying circuit, first, second sample/hold amplifier, multiway analog switch, A/D converter, SCM system, priming system outburst testing circuit and constant-current source circuit; The output of described temperature sensor connects an input of described multiway analog switch successively through amplifying circuit, first sample/hold amplifier; The input of output termination second sample/hold amplifier of described pressure sensor, the output of described second sample/hold amplifier connect the respective input of multiway analog switch and priming system outburst testing circuit respectively; The input of the output termination A/D converter of described multiway analog switch, described SCM system is connected with A/D converter is two-way, the respective input of the described SCM system of output termination of described priming system outburst testing circuit; The input of the described constant-current source circuit of output termination of described SCM system, the input in the ignition loop of the output termination tested explosive of described constant-current source circuit.Described priming system actuating pressure-temperature measuring device also comprises host computer, and described host computer is connected with described SCM system is two-way.。
Priming system actuating pressure-temperature measuring device is the high-speed data acquistion system of fire in a stove before fuel is added output energy quantification test macro, and its principle is: the test parameters that the test of fire in a stove before fuel is added output energy test is set; At the trial, the output with sensor is connected with the corresponding input of tester; Instrument detects fire in a stove before fuel is added outburst and log-on data collection automatically; Detect fire in a stove before fuel is added outburst, promptly sampling time interval is in accordance with regulations gathered the pressure and temperature signal quantity that fire in a stove before fuel is added outburst is produced in the stipulated time; Preserve these signal values, carry out data necessary and handle, obtain the actual amplitudes of being surveyed; The value of showing test results, and can communicate by letter with host computer, these settings and test value are sent to host computer.Be provided with fire in a stove before fuel is added performance test data signal procedure and data processor in the described host computer.Wherein the function of signal procedure is: when host computer was communicated by letter with the described SCM system of priming system actuating pressure-temperature measuring device, the fire in a stove before fuel is added test result data that the acceptance test instrument sends was kept in the computer with the text form.The text of selected test data can show pressure and temperature that fire in a stove before fuel is added outburst produced curve over time.Wherein the function of data processor is: be used for the test data that preservation is dealt in the computer is handled automatically, obtain data and curves figure, the curvilinear characteristic parameter is extracted and searched, carry out error analysis, storage result of calculation.And can draw correct conclusion by after the multi-group data that records in the test is carried out the statistical computation analysis.Satisfied the requirement of priming system output performance quantification test,, reached the requirement of engineering practicability for the comprehensive performance of weighing priming system provides the observing and controlling condition.
Beneficial effect of the present invention is as follows:
Designed closed bomb vessel among the present invention, simple in structure, compact, assembly process process is good.Can provide an airtight environment space for fire in a stove before fuel is added effect.The exploder mechanism side is equipped with pressure sensor, can measure the pressure of fire in a stove before fuel is added effect product.Have the good perspective window mouth of light transmission at exploder mechanism one end, be convenient to the infrared temperature sensor photosensitivity test.And conical protective cover is installed, can not be polluted by the cover glass sheet, influence light transmission, light can be received by sensor smoothly by the hole at cone angle place by fire in a stove before fuel is added residue.Can satisfy the requirement of fire in a stove before fuel is added output energy quantification integration test.
Designed firing device among the present invention, compact conformation, assembly process process is good, and parts such as firing device cover are set to demountable structure, are convenient to change, and are easy and simple to handle.For the impacting type fire in a stove before fuel is added,, can provide specified standard percussion energy, the ignition reliability of the examination fire in a stove before fuel is added for all kinds impacting type fire in a stove before fuel is added by changing the spring of different-stiffness; For the electric firing fire in a stove before fuel is added, only need change copper firing pin, insulation material firing device cover and firing device end cap parts with holes, just can constitute the ignition loop with electric primer, satisfy the requirement of electric primer firing current and safe current test.The present invention can make the firing device move left and right by the spiral guiding mechanism that is provided with, and adjusts the gap of firing pin end and fire in a stove before fuel is added end face easily.The present invention has realized the generalization of fire in a stove before fuel is added performance test firing device, has simplified the operation sequence of fire in a stove before fuel is added performance test.
Designed priming system actuating pressure-temperature measuring device has overcome the single shortcoming of existing priming system output performance tester test parameter among the present invention, provide a kind of energy to satisfy the requirement of testing output pressure and two parameters of temperature simultaneously, function with high speed acquisition data, automatic data processing, storage data, can directly obtain the measured value of output pressure and temperature, and can provide two-way accurate steady current, so that electric spark workpiece is carried out safe current and firing current test.
And a whole set of test macro provided by the present invention has then successfully solved the problem of fire in a stove before fuel is added output energy quantification test, and the comprehensive detection ability is strong, can realize comprehensive detection is carried out in fire in a stove before fuel is added ignition reliability, function reliability and security.Can carry out quality testing to the various model fires in a stove before fuel is added, have the wide characteristics of detected object.By pressure, the temperature and time characteristic parameter of dynamic test fire in a stove before fuel is added mechanism, quantification has been examined the function reliability of the fire in a stove before fuel is added, and by the analysis to test data, the quality information of the exact grasp fire in a stove before fuel is added has been realized the quantification test and appraisal more.Observation and control technology advanced person, integrated degree height has been realized many reference amounts, high-accuracy data acquisition and processing under the detonation severe rugged environment.Good operability, convenient and practical, the scope of application is wide, both can satisfy army the equipment ammunition fire in a stove before fuel is added is carried out quality-monitoring, also can satisfy research unit to carrying out quantitative analysis grinding product.
Description of drawings
Fig. 1 is the assembling schematic diagram of base, closed bomb vessel, firing device and temperature sensor and pressure sensor among the present invention,
Fig. 2 is closed bomb vessel general assembly schematic diagram described in the present invention,
Fig. 3 is an exploder mechanism seat structure schematic diagram of the present invention,
Fig. 4 looks schematic diagram for the left side of exploder mechanism cover of the present invention,
Fig. 5 is the generalized section of the saturating lid of exploder mechanism of the present invention,
Fig. 6 looks schematic diagram for the left side of the saturating lid of exploder mechanism of the present invention,
Fig. 7 is the generalized section of fire in a stove before fuel is added end cap of the present invention,
Fig. 8 looks schematic diagram for the right side of fire in a stove before fuel is added end cap of the present invention,
Fig. 9 is firing device general assembly schematic diagram among the present invention,
Figure 10 is firing device understructure schematic diagram among the present invention,
Figure 11 is firing device seat structure schematic diagram among the present invention,
Figure 12 be Figure 11 A-A to cutaway view,
Figure 13 is the structural representation of firing device cover among the present invention,
Figure 14 is the structural representation of firing device end cap among the present invention,
Figure 15 is the structural representation of firing pin parts among the present invention,
Figure 16 is the structural representation of toggle mechanism among the present invention,
Figure 17 is the structural representation of firing lock among the present invention,
Figure 18 is the theory diagram of priming system actuating pressure-temperature measuring device among the present invention,
Figure 19 is the circuit theory diagrams (except that constant-current source circuit) of priming system actuating pressure-temperature measuring device among the present invention;
Figure 20 is the circuit theory diagrams of the constant-current source circuit of priming system actuating pressure-temperature measuring device among the present invention,
Figure 21 is signal procedure flow chart in the host computer in priming system actuating pressure-temperature measuring device among the present invention,
Figure 22 is data processor flow chart in the host computer in priming system actuating pressure-temperature measuring device among the present invention.
The specific embodiment
Embodiment shown in accompanying drawing 1-20 as can be known, present embodiment comprises firing device 4, closed bomb vessel 2, base 5, priming system actuating pressure-temperature measuring device; Described firing device 4, closed bomb vessel 2 are assemblied on the base 5, closed bomb vessel 2 is positioned at the left side of firing device 4, temperature sensor 1 in described priming system actuating pressure-temperature test is assemblied in the left side that is positioned at closed bomb vessel 2 on the base 5, pressure sensor 3 in described priming system actuating pressure-temperature test is assemblied on the closed bomb vessel 2, and the axis of described temperature sensor 1, closed bomb vessel 2 and firing device 4 aligns.
Shown in accompanying drawing 2 to 8, the designed closed bomb vessel of present embodiment adopts the special steel material, covers a2, exploder mechanism end cap a10, fire in a stove before fuel is added end cap a5, withstand voltage transparent glass sheet a11, red copper sealing gasket and pressure relief plug etc. thoroughly by exploder mechanism bearing a1, exploder mechanism pillar a7, exploder mechanism cover a3, exploder mechanism and forms.
By accompanying drawing 2,3 as can be known, exploder mechanism bearing a1 is assemblied on the base 5.Two supports of height are arranged on the base plate of exploder mechanism bearing a1, have two holes up and down on the high trestle, have a hole on the low trestle.The internal diameter 35.68mm of cylindrical exploder mechanism cover a3, external diameter 80mm.In exploder mechanism cover middle part, a3 side, be welded with a cuboid exploder mechanism pillar a7, pillar is upper and lower to have two holes.During installation, the hole of correspondence position on two holes of pillar a7 and the bearing 1 is aligned, wherein, the hole of bottom links together with screw and nut, and two holes on top can be blocked with cone pin a6.Unloading cone pin exploder mechanism cover can rotate around trunnion axis, so that the loading and unloading fire in a stove before fuel is added.The end of exploder mechanism cover a3 is connected with fire in a stove before fuel is added end cap a5 by screw thread, and the other end covers a2 thoroughly by screw thread and exploder mechanism and is connected, and the perspective window mouth is used for the infrared temperature sensor photosensitivity test.
By accompanying drawing 2,4 as can be known, have a pressure tap a4 on exploder mechanism cover a3 side, be connected with pressure sensor 3 by screw thread, copper washer seals on the pad of threaded connection place.In the exploder mechanism cover position vertical, side with pressure tap, have a relief hole a9, can connect with pressure relief plug by screw thread.There is a M3 screw a8 exploder mechanism cover right-hand member below, is used for connecing a lead in electric primer ignition loop.
By accompanying drawing 5,6 as can be known, it is a through hole that exploder mechanism covers the a2 center thoroughly, and covering two ends thoroughly respectively has a cavity.Close exploder mechanism overlaps the interior conical protective cover a12 of installation of cavity of an end, and its cone angle place Circularhole diameter is 2mm~4mm.Place the withstand voltage sheet glass a11 of printing opacity in the other end cavity, and exploder mechanism end cap a10 is screwed into cavity pressed glass sheet a11 by screw thread.The exploder mechanism end cap is a center cylindrical component with holes.During installation, exploder mechanism end cap a10, exploder mechanism cover thoroughly a2, conical protective cover a12 axis will to overlap the a3 axis consistent with exploder mechanism.
By accompanying drawing 7,8 as can be known, fire in a stove before fuel is added end cap a5 center is a through hole, and the screw-in fire in a stove before fuel is added and the forced fire in a stove before fuel is added can be installed, and during installation, its axis should to overlap axis consistent with exploder mechanism.
As shown in Figure 9, the designed firing device of present embodiment mainly by firing device bearing b2, firing device cover b4, positioning key b5, firing pin b6, percussion spring, firing device end cap b7, percussion spanner b3, stir spanner b8, adjust screw rod b9 and constitute.
Shown in Fig. 9,10, hit into as described in the base 5 of fire in a stove before fuel is added output energy quantification test macro, be the cuboid that the steel material is made, the right and left has guide rail.Firing device bearing b2 is assemblied in can be along the guide rail move left and right on the base 5.Above the right-hand member of base 5, be welded with a support, support is for falling " V " font, and the top is processed as circular-arc.At the close top end in the center of support, a screw is arranged, adjust swing arm b9 and from this hole, pass, b2 is connected with the firing device bearing.Screw and adjustment swing arm have screw thread, and swing arm b9 is adjusted in rotation, can make to adjust the swing arm move left and right, thereby make firing device bearing b2 move left and right, adjust the gap of firing pin end face and fire in a stove before fuel is added end face.
Firing device bearing b2 is the body of whole firing device shown in Figure 11,12.There is a circular hole b10 top, can put into the firing device cover in the circular hole also fixing from front end.At the bearing top one breach b12 is arranged, can cooperate, insert alignment pin and locate with the breach that firing device puts.In bearing body inside, toggle mechanism and firing lock are arranged.Below circular hole, a gap slot b11 is arranged, provide rotation space for stirring son, and be convenient to install and stir son.
The firing device cover is a cylindrical shape as shown in figure 13.There is the hit pinhole b13 of taper at the left end cap center.Below the cylinder left end, have a rectangle breach b14, stir son and can stir firing pin by this breach.For the electric firing fire in a stove before fuel is added, firing device is applied mechanically nylon material and is made, to keep insulation.Firing device has put a breach, cooperates with the breach at bearing top, inserts alignment pin and locatees.
Described firing device end cap b7 as shown in figure 14 assembles firing device cover inner firing pin spring b16, firing pin b15, b17 firing pin lid as shown in figure 15 by being threaded in the right-hand member of firing device cover as shown in figure 13, can fixing.It can also be fixedly clamped firing device cover and firing device bearing simultaneously.
Be firing pin parts in the present embodiment as shown in figure 15, it is made up of firing pin b15, firing pin spring b16 and firing pin lid b17, after firing pin spring b16 withstands on firing pin b15, the spring right-hand member fixedly firing pin cover b17, during installation, firing pin parts integral body is put into the firing device sleeve.For electric primer, need to adopt the copper firing pin.
As Figure 16, Figure 17 as can be known, cannelure and cross-drilled hole are arranged, toggle mechanism and firing lock are installed in present embodiment bearing inside.Toggle mechanism by bearing b20, connecting axle b21, stir son axle b22, stir sub-b23, spring b18, stir bayonet lock b19 and form.A draw-in groove is arranged stirring on the son axle.Stir the breach that son is positioned at firing device cover below.Stir spanner by pulling clockwise, drive connecting axle, stir the son axle and stir son and rotate, stir son and can stir firing pin, move and pull the trigger the spring compression after making firing pin.After the percussion spring is compressed to the regulation displacement, stirs bayonet lock b19 and under the spring b18 effect, move, be stuck in location in the draw-in groove of stirring the son axle, be in the percussion state.Pull the percussion spanner, drive lever b25 through lever shaft b24, make lever b26 in the body drive bayonet lock and descend, throw off the draw-in groove of stirring the son axle, firing pin moves rapidly forward under the effect of percussion spring, produces firing action.
As by the embodiment of Fig. 1 and Figure 18-shown in Figure 20 as can be known, present embodiment comprises temperature sensor, pressure sensor, amplifying circuit, first, second sample/hold amplifier, multiway analog switch, A/D converter, SCM system, priming system outburst testing circuit and constant-current source circuit; The output of described temperature sensor connects an input of described multiway analog switch successively through amplifying circuit, first sample/hold amplifier; The input of output termination second sample/hold amplifier of described pressure sensor, the output of described second sample/hold amplifier connect the respective input of multiway analog switch and priming system outburst testing circuit respectively; The input of the output termination A/D converter of described multiway analog switch, described SCM system is connected with A/D converter is two-way, the respective input of the described SCM system of output termination of described priming system outburst testing circuit; The input of the described constant-current source circuit of output termination of described SCM system, the input in the ignition loop of the output termination tested explosive of described constant-current source circuit.
Present embodiment also comprises host computer, and described host computer is connected with described SCM system is two-way.
Described amplifying circuit is by operational amplifier A 1-A2 and peripheral cell resistance R 1-R2 thereof, capacitor C 1-C2, socket J1 form, described socket J1 is connected with the output of described temperature sensor, the model of described temperature sensor is SCIT-ISDF, input 3 pin of described operational amplifier A 1 connect the Siout end of described socket J1, output 1 pin of described operational amplifier A 1 connects its input 2 pin, and resistance R 1 is connected between the Siout end and SGND end of described socket J1; Input 5 pin of described operational amplifier A 2 connect the Geout end of described socket J1, and described resistance R 2 is connected between the Geout end and SGND end of socket J1, and output 7 pin of described operational amplifier A 2 connect its input 6 pin; Described Siout end and Geout end and SGND hold two outputs and the earth terminal that is respectively temperature sensor;
Described first sample/hold amplifier keeps module U1-U2 and peripheral cell potentiometer RP1-RP2, capacitor C 3-C4 to form by sampling; Described sampling keeps input 2 pin of module U1 to connect output 1 pin of described operational amplifier A 1, and described potentiometer RP1 is connected on sampling and keeps between 3 pin and 5 pin of module U1, and the swing arm of potentiometer RP1 connects 4 pin that sampling keeps module U1; Described sampling keeps input 2 pin of module U2 to connect output 7 pin of described operational amplifier A 2, and potentiometer RP2 is connected on sampling and keeps between 3 pin and 5 pin of module U2, and the swing arm of potentiometer RP2 connects 4 pin that sampling keeps module U2.
Described second sample/hold amplifier keeps module U3 and peripheral cell potentiometer RP3, capacitor C 5 and socket J2 to form by sampling; Described socket J2 is connected with the output of described pressure sensor, and the model of described pressure sensor is CYG1401HFT;
Described sampling keeps input 2 pin of module U3 to connect the Pout end of described socket J2, and potentiometer RP3 is connected on described sampling and keeps between 3 pin and 5 pin of module U3, and the swing arm of potentiometer RP3 connects 4 pin that sampling keeps module U3; Described Pout end is the output of described pressure sensor.
Described multiway analog switch is made up of multiway analog switch module U4 and peripheral cell capacitor C 6-C7 thereof, and the input 5-7 pin of described multiway analog switch module U4 connects output 8 pin that described sampling keeps module U4, U2, U3 respectively; 5 pin of described A/D modular converter U5 and 14 pin connect AGND end and DGND end respectively, and the AGND end is connected with the DGND end.
Described A/D converter is made up of A/D modular converter U5 and peripheral cell potentiometer RP4-RP5 thereof, resistance R 3-R5, capacitor C 8-C11; Input 1 pin of described A/D modular converter U5 connects output 8 pin of described multiway analog switch module U4 through resistance R 3;
Potentiometer RP4 be connected between 27 pin and 5 pin of A/D modular converter U5 after potentiometer RP5 is in parallel, the swing arm of potentiometer RP5 connects input 1 pin of A/D modular converter U5 through resistance R 4, the swing arm of potentiometer RP4 connects 3 pin of A/D modular converter U5 through resistance R 5.
Described SCM system is by single-chip microcomputer U6 and peripheral cell crystal Y1 thereof, exclusion RN, resistance R 6, capacitor C 12-C15, NAND gate U11-1-U11-2, post, address device U11 and peripheral cell capacitor C 16 thereof, address latch U7 and peripheral cell capacitor C 17 thereof, data storage U8 and peripheral cell capacitor C 18-C19 thereof, with door U9-1, LCD U12 and peripheral cell nor gate U10-1-U10-2 thereof, NAND gate U9-2, transistor Q1, resistance R 7, potentiometer RP6, keyboard input interface module U13 and peripheral cell capacitor C 20 thereof are formed; The input port P00-P07 of described single-chip microcomputer U6 is connected by the output port D0-D7 of bus with described A/D modular converter U5.
Described priming system outburst testing circuit is made up of voltage comparator A3 and peripheral cell resistance R 7-R9 thereof, capacitor C 21; Resistance R 7 be connected on after resistance R 8 is connected+5V and AGND end between, the node of resistance R 7 and resistance R 8 connects input 2 pin of voltage comparator A3, input 3 pin of voltage comparator A3 connect output 8 pin that described sampling keeps module U3, and output 1 pin of voltage comparator A3 connects 13 pin of described single-chip microcomputer U6; Described AGND end is the earth terminal of the analog circuit of described tester.
Described constant-current source circuit is made up of 50mA constant-current source, 4A constant-current source, power indicating circuit and socket J3; The 50mA constant-current source is by constant current device HL1 and peripheral cell optocoupler GO1 thereof, form with a door U14-1, resistance R 10 and potentiometer RP7,2 pin of optocoupler GO1 are successively through resistance R 10, connect the P1.1 mouth of described single-chip microcomputer U6 with door U14-1,5 pin of optocoupler GO1 connect the C utmost point of constant current device HL1 through socket J3,4 pin of optocoupler GO1 connect the DGND end, described DGND end is the earth terminal of the digital circuit of described tester, the output terminals A utmost point of constant current device HL1 connects input 2 pin of described ignition loop DHL through socket J3, and potentiometer RP7 is connected between the G utmost point and the C utmost point of constant current device HL1;
The 4A constant-current supply is by constant current device HL2 and peripheral cell three terminal regulator U15 thereof, FET Q2, potentiometer RP8, resistance R 11-R13, with door U14-2, optocoupler GO2 forms, 2 pin of optocoupler GO2 are successively through resistance R 11, connect the P1.2 mouth of described single-chip microcomputer U6 with door U14-2,5 pin of optocoupler GO2 connect+24V, 4 pin of optocoupler GO2 are through the node of socket J3 connecting resistance R12 and resistance R 13, between resistance R 12 and the G utmost point that is connected on FET Q2 after resistance R 13 is connected and the DGND end, 3 pin of constant current device HL2 connect 1 pin of three terminal regulator U15, output 4 pin of constant current device HL2 connect the S utmost point of FET Q2, the D utmost point of FET Q2 connects input 2 pin of described ignition loop GHL through socket J3,1 pin of described ignition loop DHL connects+24V, 3 pin of three terminal regulator U15 connect+24V, its 2 pin connects the DGND end, and potentiometer RP8 is connected between 1 pin and 2 pin of constant current device HL2;
Described power indicating circuit is made up of LED 1 and resistance R 14, LED 1 be connected on after resistance R 14 is connected+24V and DGND end between.
The operation principle of present embodiment is as follows:
Because the emissivity of priming system outburst afterproduct is uncertain, produce a large amount of smog and solidifying phase particle in addition, so adopt colorimetric formula (two waveband) infrared temperature-test sensor, its temperature be by two independently in the wavelength band ratio of emittance determine, therefore it is very little to work as measured target, is not full of objective angular field, measures on the path to exist smog, dust etc. to stop, when emittance is had decay, measurement result is not produced significant impact.With colorimetric formula infrared temperature-test technology, its advantage is that response speed is fast, and measurement category is wide, measures temperature near actual value; Do not need to know the emissivity of material, anti-smog, steam and dust ability are strong, and thermometric is not influenced by infrared window glass, can aim at, measure little target, measure not limited by distance coefficient.Color comparison temperature measurement is as temperature-measurement principle according to the temperature variant characteristic of ratio of the monochromatic radiation brightness of same testee under two wavelength.According to theoretical calculation to the priming system output temperature, adopt Si and Ge bi-coloured light electric transducer to carry out temperature test, concrete model is the non-linear infrared temperature sensor of SCIT-1SDF type colorimetric high speed.
The model of described pressure sensor is CYG1401HFT.This high-temperature-resistant high-frequency dynamic pressure transducer is to utilize silicon piezoresistive effect principle design, and its sensing element diameter is 2mm only, and the width of the quick silicon foil gauge of power only is 0.01mm, and it has up to the intrinsic frequency of hundreds of KHz amounts and is low to moderate rise time of submicrosecond fast.
As shown in Figure 1, described temperature sensor 1 is installed in the left side of closed bomb vessel 2, and described pressure sensor 3 is installed on the upper side of closed bomb vessel 2.
Described priming system outburst testing circuit, voltage comparator A3 be a kind of high speed and precision voltage ratio than device, voltage reference is set to 0.125V, when closed bomb vessel 2 internal pressures during less than 0.5MPa, pressure sensor 3 outputs are less than 0.125V, and 7 pin of A3 are output as high level.When closed bomb vessel 2 internal pressures during greater than 0.5MPa, the output of pressure sensor 3 is greater than 0.125V, and 7 pin of A3 are output as low level.Detect the level of the P3.3 of single-chip microcomputer U6, just can judge whether priming system breaks out, gather commencing signal as log-on data.
Figure 20 is the circuit theory diagrams of described constant-current source circuit, adopts high-accuracy constant-current source device, and two constant-current sources are controlled with P1.1 and the P1.2 of single-chip microcomputer U6 respectively.When P1.1=0, the constant current device HL1 conducting of 50mA constant-current source, during P1.1=1, HL1 ends.When P1.2=0, the constant current device HL2 conducting of 4A constant-current source, during P1.2=1, HL2 ends.Switch for fear of big electric current influences single chip circuit, power circuit and other circuit is kept apart the switch of double as HL1 with photoelectrical coupler GO1.The maximum of HL1 is electric current I F=100mA forward, colelctor electrode-emitter stage maximum leakage current 100nA, and maximum is opened μ s time delay 0.35, maximum turn-off delay time 55 μ s.Field-effect transistors Q2 realizes the switch to HL2, and the characteristics of field-effect transistor Q2 are " low pressure, big electric currents ", " in connect source-leakage diode ", " being suitable for doing the high energy pulse circuit ".The minimum 27A that allows of on-state drain current, maximum 0.085 Ω of static leakage-source conducting resistance, the maximum 100nA of leakage-source-drain current.Open maximum 30ns time delay, the maximum 80ns of turn-off delay time, source-drain breakdown voltage 100V.
For electric spark workpiece, this tester adopts the two-way constant-current source, and one is that the electric spark workpiece safe current detects, and applies the 50mA electric current to electric spark workpiece and should not get angry in 1 minute.One is that the electric spark workpiece firing current detects, and applies 4A firing current 2ms planted agent and gets angry.The precision constant current source device that this tester adopts floats at low temperature, makes substantial progress on the low noise problem, and current temperature coefficient is low.
For the impacting type priming system, artificial trigger method is adopted in percussion, and single-chip microcomputer and priming system percussion do not have the signal of telecommunication to get in touch, thereby needs design priming system outburst testing circuit, as starting the regularly signal of A/D conversion.
Design data communication line between this tester and host computer can be sent to host computer to test data, can preserve mass data, can show test data and time curve again.
In the present embodiment, single-chip microcomputer U6 selects the single chip computer AT 89C55WD/24PI that American ATMEL is produced for use.The model of operational amplifier A 1, A2 is MAX478EPA.It is AD585AQ that sampling keeps the model of module.The model of A/D modular converter is ADS7805D.The model of multiway analog switch is MAX308CPE.
Data communication system adopts the RS232 serial communication method in the present embodiment as shown in Figure 21, and computer program is write with VB6.0.SCM system and host computer are abideed by following communication protocol: baud rate=9600; Verification mode: do not have; Data bits: 8; Stop bits: 1.
Communication steps is: 1.. earlier communication cable is connected, tester and host computer are coupled together, drive host computer and tester then.
2.. carry out host computer " fire in a stove before fuel is added ignition quality test data communication system " software, make host computer be in the reception wait state;
3.. carry out the tester signal procedure, tester at first sends an ASCII character to host computer, after host computer receives, immediately this code is returned to tester, tester receives the correct code of host computer feedback, and proof system is in correct connection status, sends data to host computer then; As it is incorrect to receive the code that host computer beams back, and then sends one " e " as notification signal to host computer.
4.. click host computer communication software " reception data " button, make system be in " wait and send data mode ".
5.. wait under the operational order state by " communication " key at tester, select the data that will transmit according to the lcd screen prompting, selected back is by " affirmations " key, and lcd screen demonstration tester is transmitting data.
6.. after host computer receives the data of tester transmission, fire in a stove before fuel is added ignition quality test data communication system is " primary reception data " file consolidation " arrangement result data " file, click " preservation data " button then, the graphic file of the bitmap format of system further saves as every fire in a stove before fuel is added test data " DH+ date of test+actual measurement sequence number+.TXT " according to " arrangement result data " file text and " DH+ date of test+actual measurement sequence number+.bmp ".Text can be handled with routine analyzer for data and use, so that further analytical test data, graphic file can be seen the data variation trend of surveying.
7.. click " withdrawing from " button and can withdraw from " fire in a stove before fuel is added ignition quality test data communication system ".
Data handling system adopts the object-oriented GUI of matlab to programme in the present embodiment as shown in Figure 22, system is made up of graphical interfaces part and operation part two parts, the user carries out reading and handling of data file by the operation graphical interfaces, and realizes result's storage.Native system is in the above environment operation of matlab6.0, and the operation catalogue of program need be under the working directory of matlab.This system comprises following functional module:
One, original data processing and figure make up: to collect based on seasonal effect in time series pressure and temperature data, carrying out figure reappears, carry out the function match, carry out the extraction of critical data and search, carry out computing to the situation of change of extracting pressure and temperature, extreme value with to the integration of time as required.Directly utilize the mapping function of matlab, the data that collect are carried out figure rebuild.According to the needs of demonstration and sequential operation, the interval significantly time interval of characteristics is carried out independent figure reappear.The result of same group of different numberings is stored in the same file.
Two, interpretation of result: the function of interpretation of result mainly provides to be analyzed the test result of same group of sample, and possesses the function with the analysis processing result deposit.
Three, statistics: function is that the group operation result is carried out probability estimation and analysis, for judgement provides foundation.
Four, system results: function is that test result is analyzed, and obtains final judgement conclusion.

Claims (3)

1. a fire in a stove before fuel is added is exported energy quantification test macro, it is characterized in that: described fire in a stove before fuel is added output energy quantification test macro comprises firing device, closed bomb vessel, base, priming system actuating pressure-temperature measuring device; Described firing device, closed bomb vessel are assemblied on the base, closed bomb vessel is positioned at the left side of firing device, temperature sensor in described priming system actuating pressure-temperature test is assemblied in the left side that is positioned at closed bomb vessel on the base, pressure sensor in described priming system actuating pressure-temperature test is assemblied on the closed bomb vessel, and the axis of described temperature sensor, closed bomb vessel and firing device aligns.
2. fire in a stove before fuel is added output energy quantification test macro according to claim 1 is characterized in that:
Described closed bomb vessel comprises that exploder mechanism pillar, exploder mechanism bearing, exploder mechanism cover, exploder mechanism cover thoroughly, exploder mechanism end cap, fire in a stove before fuel is added end cap, saturating infrared withstand voltage sheet glass, red copper sealing gasket; Described exploder mechanism pillar lower end is connected with the rotating shaft of exploder mechanism rest base, and the top of exploder mechanism pillar is connected with the top of exploder mechanism bearing by a pluggable bearing pin; The exploder mechanism pillar is positioned under the exploder mechanism cover centre, side, is fixed together with the exploder mechanism cover; Exploder mechanism overlaps an end and fire in a stove before fuel is added end cap by being threaded togather, and the other end of fire in a stove before fuel is added end cap is equipped with the fire in a stove before fuel is added, the axis coaxle of its axis of fire in a stove before fuel is added end cap and exploder mechanism cover; The exploder mechanism cover other end is equipped with successively that exploder mechanism covers thoroughly, the withstand voltage sheet glass of printing opacity and exploder mechanism end cap: exploder mechanism covers right-hand member and exploder mechanism cover thoroughly by being threaded, exploder mechanism covers left end and exploder mechanism end cap thoroughly by being threaded, and the withstand voltage sheet glass of printing opacity is pressed between saturating lid of exploder mechanism and the exploder mechanism end cap; Be provided with a cavity saturating the lid in the end that links to each other with the exploder mechanism cover of exploder mechanism, in cavity, be provided with a conical protective cover, have a residue that can stop fire in a stove before fuel is added effect product at the cone angle place of conical protective cover and be not ejected on the sheet glass, and can guarantee the through hole that the light of certain intensity sees through; Exploder mechanism end cap, exploder mechanism cover thoroughly, the axis setting of conical cover wants consistent; On the side of exploder mechanism cover, have the pressure tap that is used for the setting pressure sensor, the pressure sensor end face is concordant with exploder mechanism cover inner chamber side; Be provided with the sealing gasket that seals in the threaded connection place of each parts;
Described firing device comprises firing device bearing, firing device cover, firing pin parts, firing device end cap, stirs spanner, pulls the trigger spanner; Described firing device bearing is assemblied on the base of fire in a stove before fuel is added Performance Test System by guide rail, thereby and be equipped with and adjust the firing device support position and can adjust the spiral guiding mechanism of firing pin end with respect to the gap of fire in a stove before fuel is added end face; Described firing device cover is installed on the firing device bearing and is set to removably connect, the firing device cover can be replaced by the firing device cover of insulation material, the firing device end cap supporting with the firing device cover of insulation material is provided with through hole, assembling copper firing pin in the firing device cover of insulation material, one end of copper firing pin is connected with the electric firing lead, another electric firing lead connects the fire in a stove before fuel is added, constitutes the electric firing loop;
Described priming system actuating pressure-temperature measuring device comprises temperature sensor, pressure sensor, amplifying circuit, first, second sample/hold amplifier, multiway analog switch, A/D converter, SCM system, priming system outburst testing circuit and constant-current source circuit; The output of described temperature sensor connects an input of described multiway analog switch successively through amplifying circuit, first sample/hold amplifier; The input of output termination second sample/hold amplifier of described pressure sensor, the output of described second sample/hold amplifier connect the respective input of multiway analog switch and priming system outburst testing circuit respectively; The input of the output termination A/D converter of described multiway analog switch, described SCM system is connected with A/D converter is two-way, the respective input of the described SCM system of output termination of described priming system outburst testing circuit; The input of the described constant-current source circuit of output termination of described SCM system, the input in the ignition loop of the output termination tested explosive of described constant-current source circuit; Described priming system actuating pressure-temperature measuring device also comprises host computer, and described host computer is connected with described SCM system is two-way.
3. fire in a stove before fuel is added output energy quantification test macro according to claim 2, it is characterized in that: its diameter of the through hole of offering on the conical protective cover in the described closed bomb vessel is set to 2mm~4mm.
CN201110054879.4A 2011-03-09 2011-03-09 Quantification testing system for artillery primer output energy Expired - Fee Related CN102192691B (en)

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