CN102186267A - Device for automatically producing electric blanket - Google Patents

Device for automatically producing electric blanket Download PDF

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Publication number
CN102186267A
CN102186267A CN2011101087422A CN201110108742A CN102186267A CN 102186267 A CN102186267 A CN 102186267A CN 2011101087422 A CN2011101087422 A CN 2011101087422A CN 201110108742 A CN201110108742 A CN 201110108742A CN 102186267 A CN102186267 A CN 102186267A
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electric blanket
layer cloth
frame
cloth
lower layer
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CN2011101087422A
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Chinese (zh)
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CN102186267B (en
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连建永
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Xinle Sanxing Electric Appliance Co Ltd
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Individual
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Abstract

The invention relates to a device for automatically producing an electric blanket. A front-part end side surface of a rack is provided with a lower-layer cloth guiding mechanism used for guiding lower-layer cloth and a glue spraying mechanism used for continuously spraying glue on the lower-layer cloth; and the top surface of the rack is provided with a reciprocating double-line wiring mechanism used for double-line wiring electric lines on the lower-layer cloth, an upper-layer cloth guiding shaft used for guiding upper-layer cloth and a laminating and transmitting mechanism used for laminating the upper-layer cloth and the lower-layer cloth together and forwards transmitting the upper-layer cloth and the lower-layer cloth respectively. The device overcomes the defects of the traditional manual production mode of electric blankets and realizes mechanical processing modes of wiring, hot pressing and laminating at any time along with the transmission of the upper-layer cloth and the lower-layer cloth, so that the production efficiency of the electric blanket is improved, the labor cost is saved, the production cost is reduced, and the market competitiveness of a product is enhanced.

Description

The electric blanket automatic manufacturing device
Technical field
The present invention relates to a kind of production equipment of flexible heat generation device, specifically a kind of electric blanket automatic manufacturing device.
Background technology
As the electric blanket of one of flexible heat generation device product, still adopt manual threading, manually-operated mode to produce at present, production efficiency is very low.Tracing it to its cause, mainly is owing to the wire laying mode of heating wire in the electric blanket is limit.Because, the wire laying mode of heating wire all is to adopt snakelike mode of unrolling from back and forth intert, the arrange other end of double-layer cloth of the end in the double-layer cloth with single line in the existing electric blanket, and wear around the heating wire to the cloth end, to directly be punctured into the front end of cloth by the marginal portion of double-layer cloth one side, so that converge with the top of the heating wire of cloth front end, so just can make the top of heating wire and end connect power control switch altogether together.Because this threading mode can only adopt manual operations to carry out, and has the interspersed operation of heating wire from cloth rear end forward end, thereby makes electric blanket can't realize the processing of mechanization.
Summary of the invention
Purpose of the present invention just provides a kind of electric blanket automatic manufacturing device, to realize the mechanization production of electric blanket, improves the production efficiency of electric blanket.
The present invention is achieved in that a kind of electric blanket automatic manufacturing device, be provided with the lower layer mix feeding guide mechanism of guiding lower layer mix feeding in the front ends side of frame and spray the glue-spraying mechanism of glue continuously, be respectively arranged with the reciprocal two-conductor wiring mechanism that on lower layer mix feeding, carries out the heating wire two-conductor wiring, upper strata cloth guidance axis that guiding upper strata cloth is used and upper and lower two layers of cloth pressed together and its pressing connecting gear that forwards at the end face of described frame to lower layer mix feeding.
Described lower layer mix feeding guide mechanism comprises support and connection guidance axis and following guidance axis on described frame front end side surface.
Described reciprocal two-conductor wiring mechanism is that cross-over connection has slide rail between two supports that are arranged at described frame end face both sides, on described slide rail, be provided with the support plate that connects by pulley support, on the plate face of described support plate, be connected with payingoff mechanism, on the described support plate of described payingoff mechanism both sides, be fixed with the pneumatic mechanism that presses respectively.
Described payingoff mechanism comprises steer motor, keeper and wiring steering head; The output shaft of described steer motor connects described wiring steering head under passing behind the described keeper; On described wiring steering head, be provided with two unwrapping wire draw-in grooves that connect heating wire.
The described pneumatic mechanism that presses is a some air cylinder, is connected to the press head of plasticity in the end of the piston rod of described some air cylinder.
Described pressing connecting gear comprises the drive roll that is arranged in the described frame, the last pressure roller relative up and down with described drive roll, and the driven voller that is arranged on described frame rear end, is connected by conveyer belt with described drive roll; Described drive roll joins by chain drive and main motor; The axle head of pressure roller is socketed with slide block on described, and described slide block is connected on the piston rod of lifting the roller cylinder.
In described frame, also be provided with the hot body that blows hot blast to lower layer mix feeding.
Described hot body is in described frame bellows to be housed, and is provided with electrical bar in described bellows, and the squab panel of described bellows is provided with the blower fan of blowing in bellows, has some exhaust vents on the front panel of described bellows and top board.
Be provided with the electric (al) cutter structure of the upper and lower two layers of cloth that presses together being sheared fracture in the rear end of described frame.
Also be provided with the heat seal edge sealing mechanism that the lateral edges of the upper and lower two layers of cloth that presses together is carried out the heat seal edge sealing at the end face of described frame.
The present invention can realize the key that electric blanket mechanization is produced, be to have changed traditional heating wire wiring form, promptly by the reciprocal two-conductor wiring mechanism on the frame, snakelike the unrolling of parallel heating wire two-wire arranged on the lower layer mix feeding that is driven by the pressing connecting gear, the beginning of heating wire, end are associated together all the time, and the final same position place that is aligned to jointly on the lower layer mix feeding, so that connect power control switch altogether.Such heating wire two-conductor wiring mode can be avoided in the traditional electric blanket single line wire laying mode heating wire end to return forward and wear the retrograde mode of operation of looking for top; And, so just can after wiring, utilize the pressing connecting gear that the levels cloth is carried out synchronous mechanical stitching operation, realized transmission thus along with upper and lower layer cloth, spread line, the Mechanized Processing mode of production of heat pressure adhesive at any time at any time.
The present invention has overcome the deficiency that existing electric blanket manual production mode exists, and has realized the mechanization production of electric blanket, has improved the production efficiency of electric blanket thus, and the corresponding labour cost of having saved has reduced production cost, has improved the competitiveness of product in market.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the front elevational view of electric blanket automatic manufacturing device shown in Figure 1.
Fig. 3 is the structural representation of a kind of embodiment of payingoff mechanism.
Fig. 4 is the structural representation of two groups of heating wires laying on an electric blanket of the present invention.
The parts of each label and representative are respectively among the figure: 1, the electric (al) cutter structure, 2, heat seal edge sealing mechanism, 3, lift the roller cylinder, 4, last pressure roller, 5, drive roll, 6, the cloth axle, 7, pulley, 8, support plate, 9, steer motor, 10, slide rail, 11, the point air cylinder, 12, depression bar, 13, support, 14, last pedestal, 15, bellows, 16, contain the glue jar, 17, shower nozzle, 18, spray glue frame, 19, following pedestal, 20, electrical bar, 21, upper strata cloth guidance axis, 22, blower fan, 23, sprocket wheel, 24, main motor, 25, driven voller, 26, frame, 27, conveyer belt, 28, the wiring motor, 29, last guidance axis, 30, following guidance axis, 31, chain, 32, heating wire, 33, the wiring steering head, 34, the unwrapping wire draw-in groove, 35, keeper.
Embodiment
As shown in Figure 1 and Figure 2, frame 26 is steel framework structures of a cuboid.Be provided with the lower layer mix feeding guide mechanism of guiding lower layer mix feeding in the front ends side of frame 26.This lower layer mix feeding guide mechanism comprises guidance axis 29 and following guidance axis 30; Wherein, last guidance axis 29 is by the top of last pedestal 14 support and connection in frame 26 front ends sides; Following guidance axis 30 passes through pedestal 19 support and connection down in the bottom of frame 26 front ends sides.Lower layer mix feeding (the right-hand member dotted portion among Fig. 1) is walked around down guidance axis 30 and last guidance axis 29 respectively, is taken to the end face of frame 26 continuously by the pressing connecting gear of upper rack.
Front ends side in frame 26 also is provided with the glue-spraying mechanism that sprays glue to lower layer mix feeding continuously.This glue-spraying mechanism is to be fixed with spray glue frame 18 in the front ends side of frame 26, is equipped with on spray glue frame 18 and contains glue jar 16 and shower nozzle 17.Glue in the Sheng glue jar 16 sprays to the surface of lower layer mix feeding continuously by shower nozzle 17.Glue-spraying mechanism can be that a row is set up in parallel several fixed combination forms on spray glue frame, also can be a movable device that can move back and forth that drives by motor or transmission mechanism.
Among Fig. 1, the front end inboard in frame 26 is provided with hot body, blows hot blast with the lower layer mix feeding behind spray glue, makes the glue on the lower layer mix feeding keep the hot melt state, thus the adhesive property between raising and heating wire and upper strata cloth.This hot body includes bellows 15, electrical bar 20 and blower fan 22.Bellows 15 are contained in the frame 26, and the front panel of bellows 15 is concordant with end face with the front end face of frame 26 respectively with top board, and all has densely covered exhaust vent.In bellows 15, be provided with some electrical bars 20, with air in the heating cabinet.The squab panel of bellows 15 is provided with the blower fan 22 of blowing in bellows.
Among Fig. 1, be respectively arranged with the reciprocal two-conductor wiring mechanism that on the lower layer mix feeding that sends, carries out the heating wire two-conductor wiring successively at the end face of frame 26, the upper strata cloth guidance axis 21 that guiding upper strata cloth is used, and the pressing connecting gear that upper and lower two layers of cloth is pressed together and simultaneously it forwarded.The upper strata cloth after walking around upper strata cloth guidance axis 21, is superimposed together with lower layer mix feeding on cloth axle 6, and the pressing connecting gear by upper rack is pressed together on together, and is taken to the rear end of frame 26 continuously.
Among Fig. 2, described reciprocal two-conductor wiring mechanism is that cross-over connection is having former and later two parallel slide rails 10 between two supports 13 on frame 26 end face both sides being arranged at, lateral surface at two slide rails 10 respectively has a support plate 8, at the back side of each support plate 8 four pulleys 7 are housed respectively, these four pulleys 7 are divided into two groups up and down, support and connection can move support plate 8 along slide rail 10 on slide rail 10.Two ends at support plate 8 are connected to chain 31 respectively, and the chain 31 of left end is socketed on the sprocket wheel that is fixed on the support 13, on the sprocket wheel that the chain of right-hand member is socketed in and the motor 28 that connects up joins.Forward and reverse rotation along with wiring motor 28 can drive support plate 8 and move reciprocatingly at the lateral surface of slide rail 10, realizes the reciprocal wiring of heating wire thus.
Two groups of reciprocal two-conductor wiring mechanisms are set, just can on same electric blanket, have arranged side by side simultaneously but arrange (shown in Figure 4) Uncrossed two groups of heating wires, thereby can produce two control electric blankets that the different heating temperature can be arranged, to satisfy consumer's use needs.Utilize the density degree of two groups of heating wires that this device lays, both can be consistent, but also image pattern 4 keeps difference like that.
Among Fig. 2, be provided with a resilient clip,, can make things convenient for taking down and blocking of payingoff mechanism like this in order to the clamping payingoff mechanism at the positive middle part of support plate 8.Because after the heating wire on every electric blanket wiring finishes, all will on payingoff mechanism, install the new heating wire of another section apace,, thereby guarantee the serialization production of this device so that carry out heating wire wiring on next electric blanket.Be fixed with the pneumatic mechanism that presses on the support plate 8 of payingoff mechanism both sides respectively, this pneumatic mechanism that presses can be a some air cylinder 11, is connected to the press head of a plasticity in the bottom of the piston rod of an air cylinder 11.Pneumatic effect of pressing mechanism is set, be to press the location in each revolution place in the heating wire wiring process once to the heating wire that plants, so that the heating wire of revolution place can be bonded on the lower layer mix feeding of spray glue securely, be convenient to begin carry out the wiring of the heating wire of next straightway.
Among Fig. 3, described payingoff mechanism comprises steer motor 9, keeper 35 and wiring steering head 33.The profile of keeper 35 is the cylinder bodily form, has axial core hole, is provided with the draw-in groove that carries out clamping by the resilient clip on the support plate 8 at the outer middle side part of keeper 35, twists to prevent keeper 35.The output shaft of steer motor 9 passes the core hole on the keeper 35, connects wiring steering head 33 down.The bottom of wiring steering head 33 be one down protruding spherical, on wiring steering head 33, be provided with two unwrapping wire draw-in grooves 34 that connect heating wire so that heating wire can be snapped in wherein apace, form two-conductor wiring mechanism.When heating wire routed to one side of lower layer mix feeding, the pressing connecting gear on the frame 26 restarted (being halted state before this), and the upper and lower layer cloth that enters in the pressing connecting gear carried out pressing and stepping transmission; Meanwhile, payingoff mechanism drives heating wire and carries out synchronous steering operation, be that steer motor 9 starts, drive wiring steering head 33 and rotate 180 °, make the heating wire of cross-under on wiring steering head 33 carry out 180 ° revolution bending, the pneumatic mechanism that presses presses the location to the heating wire of bending part on the lower layer mix feeding, to guarantee heating wire bending and wait for the wiring operations of next straightway smoothly; After this, the pressing connecting gear suspends the transmission action, and back and forth two-conductor wiring mechanism promptly begins to carry out the wiring of straightway heating wire on back one section lower layer mix feeding.After wiring arrives the another side of lower layer mix feeding, repeat above-mentioned revolution, point is pressed and stepping transmits action, finishes the heating wire revolution bending operation of another side, difference is turning to last time just in time opposite of the wiring steering head 33 that drives of steer motor 9 just.
Described payingoff mechanism also can adopt unpowered structure, promptly makes circle gear teeth on wiring steering head 33, forms a gear structure, correspondingly, on the both sides of frame 26 tooth-arranging strip is set respectively; When payingoff mechanism drives that heating wire moves on one side and with after tooth bar contact, travels forward the i.e. rotation thereupon under engagement of wiring steering head 33 along with lower layer mix feeding is pulled; After the turning action of payingoff mechanism was finished, wiring motor 28 started, and drives the wiring operations that payingoff mechanism carries out next straightway.
Among Fig. 1, described pressing connecting gear comprises the drive roll 5 that is arranged in the frame 26, the last pressure roller 4 relative up and down with drive roll, and the driven voller 25 that is arranged on frame 26 rear ends, is connected by conveyer belt 27 with drive roll.Drive roll 5 joins by the rotating shaft of chain drive and main motor 24.Initiatively motor 24 is a stepping motor, to realize the step run of complete machine.Conveyer belt 27 is used to transmit moulding and continuous electric blanket blank; Last pressure roller 4 combines with the rotation of drive roll 5, realizes bondingly to the crimping of upper strata cloth and lower layer mix feeding, and the stepping of carrying out the electric blanket blank simultaneously transmits.Axle head at last pressure roller 4 is socketed with slide block, and slide block is connected on the piston rod of lifting roller cylinder 3, lifts roller cylinder 3 and is installed on the pressing frame, and the pressing frame is fixed on the upper edge frame of frame 26.Lift 3 actions of roller cylinder, will go up pressure roller 4 by slide block and lift, can carry out the cross-under of the upper and lower layer cloth under the initial condition this moment, so that begin follow-up continuous production and operation.
Among Fig. 1,, a cover electric (al) cutter structure 1 can be set, shear the fracture operation with the upper and lower two layers of cloth that will send and press together in the rear end of frame 26 for improving the automaticity of this device.Electric (al) cutter structure 1 applicable existing shaping mechanism.
Be further to improve the automaticity of this device, also be provided with the heat seal edge sealing mechanism that two lateral edges of the upper and lower two layers of cloth that presses together is carried out the heat seal edge sealing at the end face of frame 26.This mechanism is that the edge of the levels cloth that stepping is transmitted of the hot pressing wheel by an electric heating carries out the operation of heat seal edge sealing.

Claims (10)

1. electric blanket automatic manufacturing device, it is characterized in that, be provided with the lower layer mix feeding guide mechanism of guiding lower layer mix feeding in the front ends side of frame (26) and spray the glue-spraying mechanism of glue continuously, be respectively arranged with the reciprocal two-conductor wiring mechanism that on lower layer mix feeding, carries out the heating wire two-conductor wiring, upper strata cloth guidance axis (21) that guiding upper strata cloth is used and upper and lower two layers of cloth pressed together and its pressing connecting gear that forwards at the end face of described frame (26) to lower layer mix feeding.
2. electric blanket automatic manufacturing device according to claim 1 is characterized in that, described lower layer mix feeding guide mechanism comprises last guidance axis (29) and the following guidance axis (30) of support and connection in described frame (26) front ends side.
3. electric blanket automatic manufacturing device according to claim 1, it is characterized in that, described reciprocal two-conductor wiring mechanism is that cross-over connection has slide rail (10) between two supports (13) that are arranged at described frame (26) end face both sides, on described slide rail (10), be provided with support plate (8) by pulley (7) support and connection, on the plate face of described support plate (8), be connected with payingoff mechanism, on the described support plate (8) of described payingoff mechanism both sides, be fixed with the pneumatic mechanism that presses respectively.
4. electric blanket automatic manufacturing device according to claim 3 is characterized in that, described payingoff mechanism comprises steer motor (9), keeper (35) and wiring steering head (33); The output shaft of described steer motor (9) passes under described keeper (35) back and connects described wiring steering head (33); On described wiring steering head (33), be provided with two unwrapping wire draw-in grooves (34) that connect heating wire.
5. according to claim 3 or 4 described electric blanket automatic manufacturing devices, it is characterized in that the described pneumatic mechanism that presses is a some air cylinder (11), is connected to the press head of plasticity in the end of the piston rod of described some air cylinder (11).
6. electric blanket automatic manufacturing device according to claim 1, it is characterized in that, described pressing connecting gear comprises the drive roll (5) that is arranged in the described frame (26), the last pressure roller (4) relative up and down, and the driven voller (25) that is arranged on described frame (26) rear end, is connected by conveyer belt (27) with described drive roll with described drive roll; Described drive roll (5) joins by chain drive and main motor (24); The axle head of pressure roller (4) is socketed with slide block on described, and described slide block is connected on the piston rod of lifting roller cylinder (3).
7. according to claim 1,2,3,4 or 6 described electric blanket automatic manufacturing devices, it is characterized in that, in described frame (26), also be provided with the hot body that blows hot blast to lower layer mix feeding.
8. electric blanket automatic manufacturing device according to claim 7, it is characterized in that, described hot body is that bellows (15) are housed in described frame (26), in described bellows (15), be provided with electrical bar (20), the squab panel of described bellows (15) is provided with the blower fan (22) of blowing in bellows, have some exhaust vents on the front panel of described bellows (15) and top board.
9. according to claim 1,2,3,4,6 or 8 described electric blanket automatic manufacturing devices, it is characterized in that, be provided with the electric (al) cutter structure (1) of the upper and lower two layers of cloth that presses together being sheared fracture in the rear end of described frame (26).
10. according to claim 1,2,3,4,6 or 8 described electric blanket automatic manufacturing devices, it is characterized in that, also be provided with the heat seal edge sealing mechanism that the lateral edges of the upper and lower two layers of cloth that presses together is carried out the heat seal edge sealing at the end face of described frame (26).
CN 201110108742 2011-04-28 2011-04-28 Device for automatically producing electric blanket Active CN102186267B (en)

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CN102186267B CN102186267B (en) 2013-01-02

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102767050A (en) * 2012-07-12 2012-11-07 安徽安泽电工有限公司 Heating mat netting and molding device
CN102883479A (en) * 2012-09-26 2013-01-16 成都彩虹电器(集团)股份有限公司 Tension-type electric blanket wiring machine
CN103002609A (en) * 2012-12-13 2013-03-27 贵州彩阳电暖科技有限公司 Automatic wiring machine of flexible heating appliance and wiring method
CN110012566A (en) * 2019-02-28 2019-07-12 武汉纺织大学 A kind of automatic electric blanket production device producing different model electric blanket
CN110012567A (en) * 2019-02-28 2019-07-12 武汉纺织大学 A kind of electric blanket automatic cloth-laying device of recyclable electric blanket template
CN110039873A (en) * 2019-04-24 2019-07-23 成都彩虹电器(集团)股份有限公司 A kind of full-automatic electric heating blanket wiring compounding machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2103877U (en) * 1991-07-17 1992-05-06 徐锋 Separation type multi-temp portion adjustable electrothermic bed pad
CN2829512Y (en) * 2005-08-22 2006-10-25 青岛国日电器有限公司 Electrothermal blanket maker
CN201634272U (en) * 2009-12-28 2010-11-17 苏州工业园区瑞来福工厂维修服务有限公司 Thread winding mechanism of thread placing machine
CN202004988U (en) * 2011-04-28 2011-10-05 连建永 Automatic electric blanket production device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2103877U (en) * 1991-07-17 1992-05-06 徐锋 Separation type multi-temp portion adjustable electrothermic bed pad
CN2829512Y (en) * 2005-08-22 2006-10-25 青岛国日电器有限公司 Electrothermal blanket maker
CN201634272U (en) * 2009-12-28 2010-11-17 苏州工业园区瑞来福工厂维修服务有限公司 Thread winding mechanism of thread placing machine
CN202004988U (en) * 2011-04-28 2011-10-05 连建永 Automatic electric blanket production device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102767050A (en) * 2012-07-12 2012-11-07 安徽安泽电工有限公司 Heating mat netting and molding device
CN102883479A (en) * 2012-09-26 2013-01-16 成都彩虹电器(集团)股份有限公司 Tension-type electric blanket wiring machine
CN102883479B (en) * 2012-09-26 2015-08-19 成都彩虹电器(集团)股份有限公司 A kind of tension type electric blanket routing machine
CN103002609A (en) * 2012-12-13 2013-03-27 贵州彩阳电暖科技有限公司 Automatic wiring machine of flexible heating appliance and wiring method
CN110012566A (en) * 2019-02-28 2019-07-12 武汉纺织大学 A kind of automatic electric blanket production device producing different model electric blanket
CN110012567A (en) * 2019-02-28 2019-07-12 武汉纺织大学 A kind of electric blanket automatic cloth-laying device of recyclable electric blanket template
CN110012566B (en) * 2019-02-28 2021-11-12 武汉纺织大学 Automatic electric blanket production device capable of producing electric blankets of different models
CN110039873A (en) * 2019-04-24 2019-07-23 成都彩虹电器(集团)股份有限公司 A kind of full-automatic electric heating blanket wiring compounding machine
CN110039873B (en) * 2019-04-24 2021-05-14 成都彩虹电器(集团)股份有限公司 Full-automatic electric blanket wiring compounding machine

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Effective date of registration: 20170727

Address after: 050700 No. 2, light trade street, Xinle, Hebei, Shijiazhuang

Patentee after: Xinle Sanxing Electric Appliance Co., Ltd.

Address before: 050700, 118, Yu Shen street, Xinle, Hebei, Shijiazhuang

Patentee before: Lian Jianyong