CN102181985B - Electronic lagcylinder and drive board thereof - Google Patents
Electronic lagcylinder and drive board thereof Download PDFInfo
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- CN102181985B CN102181985B CN 201110142516 CN201110142516A CN102181985B CN 102181985 B CN102181985 B CN 102181985B CN 201110142516 CN201110142516 CN 201110142516 CN 201110142516 A CN201110142516 A CN 201110142516A CN 102181985 B CN102181985 B CN 102181985B
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Abstract
The invention discloses an electronic jacquard card drive board, which comprises a drive board framework, a push pin fixing rack, push pins, a circuit board and a data transmission interface, wherein the push pin fixing rack is provided with a plurality of push pin holes; the drive board also comprises an electromagnetic pin limiting rack, an electromagnetic pin shaft, electromagnetic pins, permanent magnets and magnetic isolation sheets, wherein the electromagnetic pin limiting rack is arranged at the front part of the drive board framework, the front end of the electromagnetic pin limiting rack is provided with push pin guide holes, the rear end of the electromagnetic pin limiting rack is provided with electromagnetic pin limiting holes, the long edges of the electromagnetic pin limiting holes are greater than or equal to two times diameters of the push pin guide holes, the push pin fixing rack is movably arranged on the electromagnetic pin limiting rack, and the push pins are arranged on the push pin holes and the push pin guide holes and can slide; the electromagnetic pin shaft is arranged on the drive board framework, the electromagnetic pins are hinged on the electromagnetic pin shaft, the central parts of the electromagnetic pins are provided with coils, and the heads of the electromagnetic pins can swing in the electromagnetic pin limiting holes; and the permanent magnets are positioned on two sides of the electromagnetic pins respectively, and the magnetic isolation sheets are positioned two adjacent electromagnetic pins. An electronic jacquard card is formed by clamping a plurality of electronic jacquard card drive boards, and has the advantages of simpler structure, convenience in maintenance, low energy consumption and high efficiency.
Description
Technical field
The present invention relates to a kind of needle selecting device of controlling the textile machine jacquard, particularly relate to a kind of electronic pattern pillow and drive plate thereof.
Background technology
Traditional mechanical jacquard, the device of control jacquard needle selecting is by iron cylindrical fireworks, rotating mechanism and contains porose cardboard and consist of, make control flower type cardboard with holes and need to pass through programming, punching, threading, the fixing a series of loaded down with trivial details processes such as cardboard is installed that reach, because a colored type needs minimum three thousand sheets that get of cardboard amount, many hundreds of thousands that reach are opened, on average also have about five thousand sheets, if cardboard punching mistake is also just all thoroughly scrapped.Cardboard can not be placed for a long time in addition, otherwise the deliquescing of making moist can not use, and preserves cardboard and also need very large space, and management is got up very difficult, is disposable use substantially.
Another shortcoming of cardboard jacquard weave is that speed is slower, can not surpass 150 rev/mins, again rapid paper plate cracky.Weave the cost height so traditional mechanical jacquard exists, the problem such as efficient is low, and man-hour is long is the major reason that industry development is weaved in restriction.
Publication number is that the Chinese invention patent of CN1580341 discloses a kind of Electronic card, comprise frame, eedles, reciprocating lever, this Electronic card contains several electromagnetism valve plates and every electromagnetism valve plate by restoring board, substrate, push pin, the bistable state needle selection electromagnetic valve of the stepped distribution of some one-tenth, flexible circuit consists of, said bistable state needle selection electromagnetic valve is by solenoid valve seat, coil rack, coil, unshakable in one's determination, permanent magnet consists of, have horizontal pilot hole and vertical special-shaped slot on the solenoid valve seat, one end of coil rack has block, one end has terminals, there is a through hole centre, iron core is placed in the through hole of coil rack, permanent magnet is located on the iron core, the excitation system that consists of with permanent magnet unshakable in one's determination is fixed in the vertical special-shaped slot of solenoid valve seat, but the coil rack that is wound with coil moves with respect to the iron core easy on and off, one end of flexible circuit is fixed on the terminals of coil rack and with the lead-in wire of coil and is connected, the other end is fixed on the substrate, have the through hole corresponding with eedles on the restoring board, push pin and consisted of by a head and the needle body, its head is greater than the through hole on the restoring board, the through hole that the afterbody of pushing pin passes on the restoring board is inserted in the pilot hole of solenoid valve seat, and its head leans on mutually with the end of eedles or be mutually close.
The operation principle of the Electronic card of this patent is: reach Electronic card " porose " and " atresia " these two states with bistable state needle selection electromagnetic valve, coil is on the plastic coil skeleton of interior sky, one block is arranged on the coil rack, coil rack moves up and down along iron core, its block blocks pushes pin or does not block push pin formation " porose " or " atresia " these two states, and each coil rack has 2 blocks of permanent magnets, 1 iron core and a solenoid valve seat.
Although this Electronic card can be realized two needle selection states of " porose " and " atresia " to a certain extent, it also has defective:
1, with in a slice Electronic card, the corresponding length of pushing pin of different electromagnetic valves is different, so that the length specification of pushing pin is a lot, keeps in repair extremely inconveniently, and the oversize flexible distortion of pushing pin causes stuckly, and fault increases;
Weight and the volume of the Electronic card body that 2, is comprised of the polylith Electronic card are large, being installed in the load that causes jacquard on the mechanical jacquard weighs, weares and teares large, the power of loss is also large, and in order to alleviate the weight of Electronic card body, coil rack generally can only adopt hollow plastic to make;
3, coil rack is being used for finishing and moving up and down by electromagnetic force, electromagnetic force must overcome gravity and the inboard frictional force that produces that contacts with the iron core large tracts of land of coil rack of the gravity of coil rack own and enamel-covered wire simultaneously, the ability upward sliding, so the power attenuation of the overwhelming majority is arranged overcoming on the own wt, causes power dissipation;
4, the drive current of this Electronic card requires greatly, and the drive current of each electromagnetic valve need to reach more than the 12mA, causes caloric value large, and each electromagnetic valve is equipped with the solenoid valve seat encirclement, is not easy heat radiation;
5, the coil rack of the interior empty plastic production distortion of when coil is switched on work for a long time, can generating heat, cause coil rack inboard stuck with iron core, thereby electromagnetic valve can not be moved up and down, cause and to realize " porose " and " atresia " state, also just produced and knitted the waste product cloth; In addition, the movement travel of coil rack is too large, causes speed soon not;
6, corresponding iron core of each coil, two permanent magnets, a solenoid valve seat, an Electronic card has 64 permanent magnets, and not only cost is high, weight is large, assembling is complicated, and the trouble point is many.
Summary of the invention
The technical problem to be solved in the present invention is to propose a kind of electronic pattern pillow and electronic jacquard card drive board, this electronic pattern pillow not only has " porose " and " atresia " two needle selection states, and structure is simpler, easy to maintenance: push pin length unanimously and shorter, not yielding; The electromagnetic force utilization rate is higher, and required drive current is less, reduces energy waste; In addition, this electronic pattern pillow also has fast, the lightweight useful technique effect of speed.
In order to realize above-mentioned technical purpose, the present invention has at first proposed a kind of electronic jacquard card drive board, comprise the drive plate framework, the fixed mount of pushing pin, push pin, circuit board and data transmission interface, the described fixed mount of pushing pin is provided with some holes of pushing pin, electronic jacquard card drive board of the present invention also comprises:
Be installed on the electromagnetic needle position-limited rack of drive plate frame front, the front end of described electromagnetic needle position-limited rack is provided with the corresponding pilot hole of pushing pin in the some and described hole of pushing pin, the rear end of electromagnetic needle position-limited rack is provided with some electromagnetic needle spacing holes that communicate with the pilot hole of pushing pin respectively, the long limit of this electromagnetic needle spacing hole is more than or equal to the twice of the pilot hole diameter of pushing pin, the described fixed mount of pushing pin is active to be installed on the electromagnetic needle position-limited rack, and described pushing pin is installed in the hole and push pin on the pilot hole and can slide of pushing pin in push pin hole and the pilot hole of pushing pin;
Be installed in the electromagnetism needle shaft on the drive plate framework and be hinged on some electromagnetic needles that are complementary with described electromagnetic needle spacing hole respectively on this electromagnetism needle shaft, the middle part of described electromagnetic needle is provided with coil, the head of described electromagnetic needle can swing in the electromagnetic needle spacing hole, electromagnetic needle is positioned at pushing pin during pilot hole one side of electromagnetic needle spacing hole, electromagnetic needle can be blocked the pilot hole of pushing pin, when being positioned at opposite side, push pin pilot hole and electric electromagnetic needle spacing hole connect;
Lay respectively at described electromagnetic needle both sides and the permanent magnet corresponding with described coil and be arranged on antifreeze plate between the two adjacent electromagnetic needles on the same electromagnetism needle shaft, the magnetic pole of this permanent magnet and drive plate place plane parallel and adjacent permanent is towards identical, and described antifreeze plate is vertical with plane, drive plate place.
Adopt the electronic jacquard card drive board of this structure, electromagnetic needle is hinged on the electromagnetism needle shaft, and be provided with coil and be provided with magnetic pole towards identical permanent magnet in the electromagnetic needle both sides at the middle part of electromagnetic needle, when the energising after, coil becomes electromagnet, with permanent magnet under the effect of magnetic force, the head of electromagnetic needle in the electromagnetic needle spacing hole towards a side oscillation, when changing the sense of current, the magnetic pole of coil electromagnetism iron is anti-phase, and the electromagnetic needle head swings towards the opposite side of electromagnetic needle spacing hole.Be arranged on the cross-sectional area of electromagnetic needle spacing hole of electromagnetic needle position-limited rack rear side greater than the pilot hole of pushing pin that is arranged on electromagnetic needle position-limited rack front side, when the head of electromagnetic needle is positioned at a side of electromagnetic needle spacing hole, the pilot hole of pushing pin can be blocked, be " atresia " state of this electronic jacquard card drive board, corresponding warp is put down, when the head of electromagnetic needle is flapped toward the opposite side of electromagnetic needle spacing hole, the pilot hole of pushing pin communicates with the electromagnetic needle spacing hole, be " porose " state of this electronic jacquard card drive board, corresponding warp is raised.
In addition: pushing pin is installed in the hole and pushing pin between the pilot hole of pushing pin, and the equal in length that all are pushed pin and shorter compared to pushing pin of existing electronic pattern pillow is not only easy to maintenance but also push pin and be not easy distortion, can effectively prevent from being out of shape because pushing pin the fault that causes; Electromagnetic needle is hinged on the electromagnetism needle shaft, and at the effect lower swing of magnetic force, and the own wt of electromagnetic needle and coil is pressed on the corresponding magnetic partition, and then decompose on the drive plate framework, frictional force is less, and electromagnetic force is fully used, so the drive current that the electromagnetic needle swing needs is less, it is less to generate heat, and effective energy savings; The oscillating stroke of electromagnetic needle head in the electromagnetic needle spacing hole only has 1.5mm, and swing speed can reach 600 cycles of per minute, but the Effective Raise loom efficiency; By at electromagnetic needle coil being set, and cancelled iron core and solenoid valve seat on the existing Electronic card, and only be provided with two or three blocks of permanent magnets on a drive plate, structure is simpler, the volume of the electronic jacquard card drive board that makes is less, and weight only has half of existing electronic jacquard card drive board.
Further, described drive plate framework comprises the skeleton that lays respectively at electromagnetic needle position-limited rack both sides, and this skeleton is in T shape and comprise a curb girder and the crossbeam that is arranged on the curb girder middle part, and two skeletons are fixedly connected with by crossbeam.
Further; described curb girder front portion is provided with the permanent magnet locating slot and is used for the electromagnetism needle shaft mounting groove that the electromagnetism needle shaft is installed; the rear portion of curb girder is provided with locating dowel or the installing hole of installing for circuit board; described electromagnetism needle shaft is installed in the electromagnetism needle shaft mounting groove; described permanent magnet is installed in the permanent magnet locating slot, and also is provided with the electromagnetism needle shaft over cap of the magnet over cap that covers on the described permanent magnet, Motionless electromagnetic needle shaft on the described drive plate framework and for the protection of the flexible cord over cap that is connected wire between electromagnetic needle and the circuit board.In addition, the version that electromagnetism needle shaft installing hole is set can be adopted in described curb girder front portion, and described electromagnetism needle shaft is installed in the electromagnetism needle shaft installing hole, when adopting the version of electromagnetism needle shaft installing hole, can cancel that electromagnetism needle shaft over cap, simplified structure being set.
Adopt the drive plate framework of this version can not only strengthen the force intensity that is subjected to of drive plate; and by accessory structure and the parts such as electromagnetism needle shaft mounting groove/hole, permanent magnet locating slot and magnet over cap are set at the drive plate framework; each parts are fixedly mounted on the drive plate framework; can effectively strengthen the reliability of drive plate, prevent that fault from occuring.
Further, be provided with the antifreeze plate groove between the described electromagnetic needle spacing hole, described crossbeam is provided with some antifreeze plate locating slots corresponding with this antifreeze plate groove, and described antifreeze plate is connected between this antifreeze plate groove and the antifreeze plate locating slot, and it is more firm to adopt this structure that antifreeze plate is installed.
Further, described electromagnetic needle head is oval or square, the cross section of described electromagnetic needle spacing hole for this electromagnetic needle head be complementary oval or square, the frictional force of generation in the time of can reducing electromagnetic needle and in the electromagnetic needle spacing hole, swings, play position-limiting action, make swing more steady.
Further, the afterbody of described electromagnetic needle is provided with trepanning and is sleeved on the electromagnetism needle shaft, and described electromagnetism needle shaft is a hard metal thin bar.Electromagnetism shank inside center embeds the long and thin metal iron core, and the effect of long and thin metal iron core is that the magnetic line of force that the coil at electromagnetic needle middle part is produced at utmost concentrates on the electromagnetic needle head, increases electromagnetic needle head magnetic force.
Further, the head of described electromagnetic needle and afterbody all adopt injection moulding to make, and the middle part of electromagnetic needle is the hard metal bar, and coil is on this Metallic rod.
Further, the described hole of pushing pin is conical bore, and the large side in aperture outwardly, described pushing pin is provided with the nose cone that is complementary with this hole of pushing pin, push pin and in this taper shape is pushed pin the hole, to slide, adopt the bootable level and smooth motion in the hole of pushing pin of pushing pin in the hole of pushing pin of this structure, and can prevent from pushing pin being pushed out and push pin the hole and break down.
Further, the described fixed mount of pushing pin is provided with guide post towards a side of electromagnetic needle position-limited rack, the head of this guide post is provided with conical clamping joint, and described electromagnetic needle position-limited rack is provided with the pilot hole that is complementary with described guide post, and described guide post can slide in this pilot hole.By the matched in clearance between guide post and the pilot hole, needle position-limited rack, circuit board and drive plate framework all can move reciprocatingly along guide post with respect to the fixed mount of pushing pin.
Further, the cross section of described electromagnetic needle spacing hole is oval or square, described electromagnetic needle head for this electromagnetic needle spacing hole be complementary oval or square, the frictional force of generation makes swing more steady in the time of can reducing electromagnetic needle and swings in the electromagnetic needle spacing hole.
Further, the thin slice of described antifreeze plate for adopting magnetizable metal material to make, also be provided with the draw-in groove that can be connected on the electromagnetism needle shaft on the antifreeze plate, adopt the antifreeze plate of this structure can shield the interference of electromagnetic field that produces between adjacent electromagnetic needle and the permanent magnet, simultaneously electromagnetic needle is played position-limiting action.
Further, described permanent magnet is the strip shape thin slice, and the magnetic pole of this permanent magnet is positioned on the two sides of area maximum.Before and after the electromagnetic needle a slice permanent magnet bar is arranged respectively, consist of an excitation system with the electromagnetic needle coil.
Further, described data transmission interface comprises that the interface contact pin and the interface that are complementary are slotting female, described interface contact pin and interface are inserted on the mother respectively locating dowel, insert in the locating hole corresponding on the circuit board, and this interface contact pin is inserted positive and negative two surfaces that the not vertical paster of mother stock is weldingly fixed on circuit board with interface.
The invention allows for a kind of electronic pattern pillow, comprise control device, electric supply installation and electronic pattern pillow body, described electronic pattern pillow body is formed by the folded button of aforesaid electronic jacquard card drive board.
Further, described adjacent drive plate framework is provided with joint pin and/or the junction button for the folded button of electronic jacquard card drive board, can make the folded button between the drive plate more fastening.
In a word, adopt electronic pattern pillow of the present invention and drive plate thereof to have following beneficial effect:
1, the electromagnetic needle of electronic pattern pillow of the present invention, push pin all to only have a kind of specification to be easy to batch machining and be convenient to and safeguard, and the length of pushing pin also only has existing electronic pattern pillow 1/4th of the length of pushing pin, and is difficult for bending;
2, the electromagnetic needle of electronic pattern pillow of the present invention is hinged on the electromagnetism needle shaft, and at the effect lower swing of magnetic force, so that frictional force is less, electromagnetic force is fully used, and it is less that electromagnetic needle swings the drive current that needs, and actual drive current is no more than 7mA, it is less to generate heat, and effective energy savings;
3, the oscillating stroke of electromagnetic needle head in the electromagnetic needle spacing hole of electronic pattern pillow of the present invention only has 1.5mm, and swing speed can reach 600 cycles of per minute, but the Effective Raise loom efficiency;
4, by at electromagnetic needle coil being set, and cancelled iron core and solenoid valve seat on the existing Electronic card, and only be provided with two or three blocks of permanent magnets on a drive plate, structure is simpler, and the volume of the electronic jacquard card drive board that makes is less, and weight is lighter.
5, the space is very large around the electromagnetic needle, is easy to heat radiation, and not yielding;
6, electronic pattern pillow of the present invention can be realized without the paper jacquard weave, eliminate the cardboard cost, the mechanical jacquard of tradition just can go out cloth owing to will make first cardboard, the actual time that goes out sample cloth was taken about 10 days, and the time of utilizing electronic pattern pillow of the present invention to go out sample cloth adds that the time that picture is spent the type file also only needs 2 hours, if any ready-made colored shape file as long as input computer controller horse back just can go out sample cloth;
Description of drawings
Fig. 1 is the structural representation of electronic jacquard card drive board embodiment of the present invention;
Fig. 2 is the fixed rack structure schematic diagram of pushing pin;
Fig. 3 is the push-pin construction schematic diagram;
Fig. 4 a is electromagnetic needle position-limited rack structural representation;
Fig. 4 b is the upward view of Fig. 4 a;
Fig. 5 is the skeleton structure schematic diagram;
Fig. 6 a is the Principle of selecting needle setup schematic diagram between electromagnetic needle and the electromagnetic needle position-limited rack;
Fig. 6 b is the electromagnetic needle structural representation;
Fig. 7 a is electromagnetic needle axle construction schematic diagram;
Fig. 7 b is the antifreeze plate structural representation;
Fig. 8 a is electromagnetism needle shaft over cap structural representation;
Fig. 8 b is flexible cord over cap structural representation;
Fig. 8 c is permanent magnet over cap structural representation;
Fig. 9 a is the board structure of circuit schematic diagram;
Fig. 9 b is that interface is inserted the parent structure schematic diagram;
Fig. 9 c is interface contact pin structure schematic diagram;
Figure 10 is electronic jacquard card drive board group structural representation;
Figure 11 is the fixed rack structure schematic diagram of pushing pin that penetrates after pushing pin;
Figure 12 is drive plate frame structure schematic diagram;
Figure 13 is for installing the electronic jacquard card drive board structural representation behind the fixed mount of pushing pin;
Figure 14 is the electronic jacquard card drive board structural representation after the mounting circuit boards;
Figure 15 is electromagnetic needle group structural representation;
Figure 16 is the whole plate structure schematic diagram of electronic jacquard card drive board after the installation electromagnetic needle group;
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is elaborated.
As shown in Figure 1, structural representation for electronic jacquard card drive board embodiment of the present invention, the electronic jacquard card drive board of present embodiment comprises the drive plate framework, be installed on the electromagnetic needle position-limited rack 3 of drive plate frame front end, with the fixed mount 6 of pushing pin of electromagnetic needle position-limited rack 3 flexible connections, be installed in electromagnetic needle position-limited rack 3 and the fixed mount 6 of pushing pin on push pin 7, be installed in the electromagnetism needle shaft 4 of drive plate framework, one end is hinged on the other end on the electromagnetism needle shaft 4 and is installed in electromagnetic needle 1 on the electromagnetic needle position-limited rack 3, with the be complementary permanent magnet 2 of excitation system of electromagnetic needle, be installed in the circuit board 12 and the data transmission interface that is installed on the circuit board 12 of drive plate frame rear portion.
As shown in Figure 2, the fixed mount 6 of pushing pin is provided with some two ends of pushing pin hole 6a, bottom surface and is provided with guide post 6b, the head of guide post 6b is provided with conical clamping joint, and the maximum gauge of clamping joint is a bit larger tham the diameter of guide post 6b, and guide post 6b is used for and the 3 active installations of electromagnetic needle position-limited rack.The hole 6a that pushes pin of present embodiment adopts the form of bellmouth, accordingly, push pin and 7 have and this taper conical head that the hole is complementary of pushing pin, as shown in Figure 3, push pin and 7 can in the hole 6a that pushes pin, slide, adopt the pushing pin of push pin hole and conical head of taper 7 can not only make to push pin and 7 can in the hole 6a that pushes pin, slide glibly, and 7 afterbodys that can prevent from pushing pin withstand on to be stuck on the pilot hole 3a inwall of pushing pin and break down, be set with heat-shrink tube at 7 the opposite side of pushing pin, preventing from pushing pin 7 skids off the hole 6a that pushes pin from opposite side.
As shown in Figure 4, the front end of electromagnetic needle position-limited rack 3 is provided with some push pin pilot hole 3as corresponding with the hole 6a that pushes pin, the rear end of electromagnetic needle position-limited rack 3 is provided with some electromagnetic needle spacing hole 3b that communicate with the pilot hole 3a that pushes pin respectively, the long limit of electromagnetic needle spacing hole 3b is more than or equal to the twice of pilot hole 3a diameter of pushing pin, and the pilot hole 3a that pushes pin is positioned at the end of electromagnetic needle spacing hole 3b.The front end of electromagnetic needle position-limited rack 3 be provided with the fixed mount 6 of pushing pin on the second guide post of being complementary of guide post 6b, the head of the second guide post is provided with pilot hole 3d, guide post 6b can be sleeved in the pilot hole 3d, and guide post 6b can slide in pilot hole, fixed mount 6 active being installed on the electromagnetic needle position-limited rack 3 of namely pushing pin; Spacing when the clamping joint of guide post 6b also can be used for pushing pin fixed mount 6 and electromagnetic needle position-limited rack 3 relative sliding.7 the other end of pushing pin is installed in the pilot hole 3a that pushes pin, and pushes pin and 7 can slide in push pin hole 6a and the pilot hole 3a that pushes pin.
As shown in Figure 5, the drive plate framework comprises the skeleton 9 that lays respectively at electromagnetic needle position-limited rack 3 both sides, and this skeleton 9 is in T shape and comprise a curb girder and be positioned at the crossbeam at curb girder middle part that two skeletons 9 are connected together by junction button 9b and the 9c fixed card that is arranged on the crossbeam.Curb girder 9 front portions are provided with permanent magnet locating slot 9d and are used for the electromagnetism needle shaft mounting groove 9e that electromagnetism needle shaft 4 is installed, the rear portion of curb girder is provided with locating dowel or the installing hole of installing for circuit board 12, respectively be provided with locating dowel g1, locating dowel g2, locating dowel g3, locating dowel g4 on two skeletons 9 of present embodiment, circuit board 12 is fixedly mounted on the drive plate framework by locating dowel and alignment pin.Electromagnetism needle shaft 4 is installed in the electromagnetism needle shaft mounting groove 9e; permanent magnet 2 is installed among the permanent magnet locating slot 9d; and also be provided with the magnet over cap 8 that covers on the described permanent magnet on the described drive plate framework; the electromagnetism needle shaft over cap 10 of Motionless electromagnetic needle shaft and for the protection of the flexible cord over cap 11 that is connected wire between electromagnetic needle 1 and the circuit board 12; magnet over cap 8 is installed in the installing hole that is arranged on the permanent magnet locating slot 9d sidewall; electromagnetism needle shaft over cap 10 is installed among the shaft-cup installing hole 9f, and flexible cord over cap 11 is for the protection of the wire that is connected between electromagnetic needle 1 and the circuit board 12.In addition, the version that electromagnetism needle shaft installing hole is set also can be adopted in the curb girder front portion, and electromagnetism needle shaft 4 is installed in the electromagnetism needle shaft installing hole, when adopting the version of electromagnetism needle shaft installing hole, can save electromagnetism needle shaft over cap, simplified structure are set.Present embodiment adopts the first version that the electromagnetism needle shaft is installed, and is provided with electromagnetism needle shaft over cap 10, and it is more convenient to adopt such version to install.
Shown in Fig. 6 a and Fig. 6 b, the afterbody of electromagnetic needle 1 is provided with trepanning 1c, and electromagnetic needle 1 is hinged on electromagnetism needle shaft 4 by trepanning 1c; The head 1a of electromagnetic needle 1 is installed in the electromagnetic needle spacing hole 3b, and the cross section of electromagnetic needle head 1a can be ellipse, class is oval or square, and the electromagnetic needle head of present embodiment adopts oval form; The middle part of electromagnetic needle is provided with coil 1b, pass to after the electric current, can produce magnetic field, and the change sense of current can make the magnetic pole of coil 1b reverse, the both sides of electromagnetic needle 1 are provided with the permanent magnet corresponding with coil 1b 2, permanent magnet plane, 2 place and drive plate place plane parallel.By the magneticaction between coil 1b electromagnet and the permanent magnet 2, can control electromagnetic needle 1 axle centered by electromagnetism needle shaft 4 swings, when electromagnetic needle 1 swings to pushing pin during pilot hole 3a one side of electromagnetic needle spacing hole 3b, just can block the pilot hole 3a that pushes pin, restriction is pushed pin and 7 is continued to move towards the direction of circuit board 12, be " atresia " state of electronic jacquard card drive board, corresponding warp is put down; When electromagnetic needle 1 at the effect lower swing of magnetic force during to the opposite side of electromagnetic needle spacing hole 3b, electromagnetic needle spacing hole 3b communicates with the pilot hole 3a that pushes pin, 7 directions that can continue along electromagnetic needle spacing hole 3b towards circuit board 12 of pushing pin are slided, be " porose " state of electronic jacquard card drive board, corresponding warp is raised, and coil current is controlled by circuit board.The head 1a of the electromagnetic needle 1 of present embodiment and afterbody adopt injection moulding to make, and the hard metal bar is adopted at the middle part, and coil adopts such version can increase electromagnetic needle intensity, weight reduction and saving cost around the Metallic rod upper part.Preferably, the cross section of electromagnetic needle 1 head be oval, class is oval or square, electromagnetic needle spacing hole 3b is that the ellipse, the class that are complementary with electromagnetic needle 1 are oval or square, the frictional force that produces when adopting the electromagnetic needle 1 of this version and electromagnetic needle spacing hole 3b that electromagnetic needle 1 is swung is less, swings more steady.
Shown in Fig. 9 a to 9c, also be provided with data transmission interface on the circuit board, comprise the interface contact pin 14 and the interface slotting female 13 that are complementary, interface contact pin 14 and interface are inserted on female 15 respectively two locating dowels, insert in the locating hole corresponding on the circuit board, the interface contact pin 14 of having good positioning and interface insert female 15 respectively vertical paster be weldingly fixed on positive and negative two surfaces of circuit board.
As shown in figure 10, structural representation for electronic pattern pillow embodiment of the present invention, the electronic pattern pillow of present embodiment comprises control device, electric supply installation and electronic pattern pillow body, the electronic pattern pillow body is formed by the mutual clamping of some above-mentioned electronic jacquard card drive boards, accordingly, the T-shaped skeleton 9 of drive plate framework is provided with the joint pin 9i junction button 9j for the folded button of electronic jacquard card drive board.
The electronic pattern pillow of present embodiment can be used for 16 rows' mechanical jacquards, totally 2560 pins, and every electronic jacquard card drive board comprises 2 rows totally 32 pins, then electronic pattern pillow comprises 80 electronic jacquard card drive boards, will per 20 be divided into 4 groups of electronic jacquard card drive board groups of one group of confession.Electronic pattern pillow is put into the flower pillow casing of mechanical jacquard, connect transmission board, distribution plate, holding wire, power line and computer controller, the electronic pattern pillow body is contained on the mechanical jacquard, and the fixed mount of pushing pin is close on the eedles matrix, consumer unit is contained in by the jacquard, connects ground wire.Computer controller is installed on the weaving loom limit, is convenient to block lathe work operation.
The below will further introduce the assembling flow path of electronic jacquard card drive board group of the present invention:
1, wears and push pin: 32 are pushed pin 7 insert in the hole 6a that pushes pin of the fixed mount 6 of pushing pin, 7 be inserted in the heat-shrink tube location pushing pin, skid off fixed mount in case push pin, as shown in figure 11;
2, group drive plate framework: two T-shaped skeletons 9 are connected together by junction button 9b and the 9c that is arranged on the crossbeam, electromagnetic needle position-limited rack 3 is installed in the leading portion of drive plate framework, a slice permanent magnet bar 2 with the centre is assembled on the drive plate framework by permanent magnet locating slot 9d simultaneously, require each buckle to put in place, tight fit, as shown in figure 12;
3, the fixed mount of pushing pin is installed: fit together by guide post 6b and pilot hole 3d with the drive plate framework that assembles putting on 7 the fixed mount 6 of pushing pin of pushing pin, requirement pushes pin 7 one by one in the corresponding pilot hole 3a that pushes pin that inserts electromagnetic needle position-limited rack 3, the fixed mount 6 of pushing pin can slide with respect to electromagnetic needle position-limited rack 3, as shown in figure 13;
4, mounting circuit boards: the circuit board 12 that installs data transmission interface is snapped in the drive plate framework, and lock with special-purpose pin, as shown in figure 14;
5, assembling electromagnetic needle group: the equidirectional electromagnetism needle shaft 4 that is inserted in of the trepanning 1c of 16 electromagnetic needles 1, claim the electromagnetic needle group, guarantee that every electromagnetic needle can freely swing, as shown in figure 15;
6, the electromagnetic needle group is installed to drive plate: first electromagnetic needle group and drive plate frame are fitted together, namely electromagnetic needle head 1a correspondence is put into the electromagnetic needle spacing hole 3b of electromagnetic needle position-limited rack 3, again electromagnetism needle shaft 4 is placed in T-shaped the upper axis of magnetic needle holddown groove 9e, then on antifreeze plate groove 3c and the antifreeze plate locating slot magnetic partition 5 is being blocked one by one, as shown in figure 16:
7, one by one the electromagnetic needle lead-out wires of coil is welded on the pad of corresponding wiring board, covers over cap, reverse side equally operates:
8, detected electrons jacquard card drive board: electronic jacquard card drive board is finished in the assembling of above 7 steps, and whether detect 32 electromagnetic needles 1 working properly again, and as normally, then the drive plate assembling is finished.
9, assemble the drive plate group: by the mutual fastening that is arranged on the joint pin 9i junction button 9j on the T-shaped skeleton 9 some drive plates are folded and be buckled together in groups every group of 13-20 sheet.
So just finished the assembling of jacquard card drive board group.
The above has done detailed description to embodiments of the present invention, but the present invention is not limited to above-mentioned embodiment, in the ken that affiliated technical field those of ordinary skill possesses, can also make various variations under the prerequisite that does not break away from aim of the present invention.
Claims (16)
1. electronic jacquard card drive board comprises the drive plate framework, the fixed mount of pushing pin (6), push pin (7), circuit board (12) and data transmission interface, and the described fixed mount of pushing pin is provided with some holes of pushing pin (6a), it is characterized in that: also comprise
Be installed on the electromagnetic needle position-limited rack (3) of drive plate frame front, the front end of described electromagnetic needle position-limited rack (3) is provided with the corresponding pilot hole of pushing pin (3a) in the some and described hole of pushing pin, the rear end of electromagnetic needle position-limited rack (3) is provided with some needle spacing holes (3b) that communicate with the pilot hole of pushing pin (3a) respectively, the long limit of this needle spacing hole (3b) is more than or equal to the twice of the pilot hole of pushing pin (3a) diameter, the described fixed mount of pushing pin is active to be installed on the electromagnetic needle position-limited rack, and described pushing pin is installed in the hole and push pin on the pilot hole and can slide of pushing pin in push pin hole and the pilot hole of pushing pin;
Be installed in the electromagnetism needle shaft (4) on the drive plate framework and be hinged on some electromagnetic needles (1) that are complementary with described needle spacing hole respectively on this electromagnetism needle shaft, the middle part of described electromagnetic needle (1) is provided with coil (1b), the head of described electromagnetic needle can swing in the needle spacing hole, electromagnetic needle is positioned at pushing pin during pilot hole one side of needle spacing hole, electromagnetic needle can be blocked the pilot hole of pushing pin, when being positioned at opposite side, push pin pilot hole and electromagnetic needle spacing hole connect;
Lay respectively at described electromagnetic needle (1) both sides and the permanent magnet (2) corresponding with described coil and be arranged on antifreeze plate (5) between the two adjacent electromagnetic needles on the same electromagnetism needle shaft, the magnetic pole of this permanent magnet and drive plate place plane parallel and adjacent permanent is towards inhaling mutually, and described antifreeze plate is vertical with plane, drive plate place.
2. electronic jacquard card drive board as claimed in claim 1, it is characterized in that, described drive plate framework comprises the skeleton (9) that lays respectively at electromagnetic needle position-limited rack both sides, and this skeleton is in T shape and comprise a curb girder and the crossbeam that is positioned at the curb girder middle part, and two skeletons are fixedly connected with by crossbeam.
3. electronic jacquard card drive board as claimed in claim 2; it is characterized in that; described curb girder front portion is provided with permanent magnet locating slot (9d) and is used for the electromagnetism needle shaft mounting groove (9e) that the electromagnetism needle shaft is installed; the rear portion of curb girder is provided with locating dowel or the installing hole of installing for circuit board (12); described electromagnetism needle shaft (4) is installed in the electromagnetism needle shaft mounting groove (9e); described permanent magnet is installed in the permanent magnet locating slot (9d), and also is provided with the magnet over cap (8) that covers on the described permanent magnet on the described drive plate framework; the electromagnetism needle shaft over cap (10) of Motionless electromagnetic needle shaft and for the protection of the flexible cord over cap (11) that is connected wire between electromagnetic needle (1) and the circuit board (12).
4. electronic jacquard card drive board as claimed in claim 2; it is characterized in that; described curb girder front portion is provided with permanent magnet locating slot (9d) and is used for the electromagnetism needle shaft installing hole that the electromagnetism needle shaft is installed; the rear portion of curb girder is provided with locating dowel or the installing hole of installing for circuit board (12); described electromagnetism needle shaft (4) is installed in the electromagnetism needle shaft installing hole; described permanent magnet is installed in the permanent magnet locating slot (9d), and also is provided with the magnet over cap (8) that covers on the described permanent magnet on the described drive plate framework and for the protection of the flexible cord over cap (11) that is connected wire between electromagnetic needle (1) and the circuit board (12).
5. electronic jacquard card drive board as claimed in claim 2, it is characterized in that, be provided with antifreeze plate groove (3c) between the described needle spacing hole (3b), described crossbeam is provided with some antifreeze plate locating slots (9a) corresponding with this antifreeze plate groove, and described antifreeze plate is connected between this antifreeze plate groove (3c) and the antifreeze plate locating slot.
6. electronic jacquard card drive board as claimed in claim 1 is characterized in that, described electromagnetic needle (1) head is oval or square, the cross section of described electromagnetic needle spacing hole (3b) for this electromagnetic needle head (1a) be complementary oval or square.
7. electronic jacquard card drive board as claimed in claim 6, it is characterized in that, the afterbody of described electromagnetic needle (1) is provided with trepanning (1c) and is sleeved on the electromagnetism needle shaft (4), and described electromagnetism needle shaft (4) is a hard thin bar, and the bar inside center embeds the long and thin metal iron core.
8. electronic jacquard card drive board as claimed in claim 7, it is characterized in that: head (1a) and the afterbody of described electromagnetic needle (1) all adopt injection moulding to make, and the middle part of electromagnetic needle (1b) is the hard metal bar, and coil is around this Metallic rod upper part.
9. electronic jacquard card drive board as claimed in claim 1 is characterized in that, the described hole of pushing pin is conical bore, and the large side in aperture outwardly, and described pushing pin is provided with the nose cone that is complementary with this hole of pushing pin, and pushes pin and can slide in this taper shape is pushed pin the hole.
10. electronic jacquard card drive board as claimed in claim 1, it is characterized in that, the described fixed mount of pushing pin is provided with guide post (6b) towards a side of electromagnetic needle position-limited rack (3), the head of this guide post is provided with conical clamping joint, described electromagnetic needle position-limited rack (3) is provided with the pilot hole (3d) that is complementary with described guide post, and described guide post can slide in this pilot hole.
11. electronic jacquard card drive board as claimed in claim 1 is characterized in that, the thin slice of described antifreeze plate (5) for adopting magnetizable metal material to make also is provided with the draw-in groove (5a) that can be connected on the electromagnetism needle shaft (4) on the antifreeze plate.
12. electronic jacquard card drive board as claimed in claim 1 is characterized in that, described permanent magnet (2) is the strip shape thin slice, and the magnetic pole of this permanent magnet is positioned on the two sides of area maximum.
13. electronic jacquard card drive board as claimed in claim 1 is characterized in that, described permanent magnet (2) substitutes with soft magnetic materials and makes.
14. electronic jacquard card drive board as claimed in claim 1, it is characterized in that, described data transmission interface comprises interface contact pin (14) and the interface slotting female (13) that is complementary, described interface contact pin (14) and interface are inserted on female (13) and are equipped with locating dowel, insert in the locating hole corresponding on the circuit board, and this interface contact pin is inserted positive and negative two surfaces that the not vertical paster of mother stock is weldingly fixed on circuit board with interface.
15. an electronic pattern pillow comprises control device, electric supply installation and electronic pattern pillow body, it is characterized in that, described electronic pattern pillow body is formed by the folded button of each described electronic jacquard card drive board of some claim 1-14.
16. electronic pattern pillow as claimed in claim 15 is characterized in that, described drive plate framework is provided with joint pin (9i) and/or the junction button (9j) for the folded button of electronic jacquard card drive board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110142516 CN102181985B (en) | 2011-05-30 | 2011-05-30 | Electronic lagcylinder and drive board thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110142516 CN102181985B (en) | 2011-05-30 | 2011-05-30 | Electronic lagcylinder and drive board thereof |
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| CN102181985A CN102181985A (en) | 2011-09-14 |
| CN102181985B true CN102181985B (en) | 2013-04-17 |
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| CN 201110142516 Active CN102181985B (en) | 2011-05-30 | 2011-05-30 | Electronic lagcylinder and drive board thereof |
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| CN102888692B (en) * | 2012-10-16 | 2013-11-27 | 杭州微推信息科技有限公司 | Flower pillow electromagnetic valve, flower pillow drive board and computer flower pillow thereof |
| CN102978772A (en) * | 2012-12-03 | 2013-03-20 | 吴江市社翊纺织有限公司 | High-reliability jacquard electronic cylinder with excellent heat dissipation function |
| CN104775209B (en) * | 2015-04-16 | 2017-04-12 | 浙江慧林智能设备有限公司 | Electronic jacquard |
| CN106939468A (en) * | 2017-03-31 | 2017-07-11 | 广东金禄科技股份有限公司 | A kind of one section of slide cam selector |
| CN106929994A (en) * | 2017-03-31 | 2017-07-07 | 广东金禄科技股份有限公司 | A kind of slide cam selector every magnetic |
| CN109166445A (en) * | 2018-09-25 | 2019-01-08 | 天津职业技术师范大学 | A kind of split type standard fluted drill teaching aid based on 3D printing |
| CN112780818B (en) * | 2020-12-29 | 2022-10-14 | 杭州万木电子有限公司 | Electronic driving valve of jacquard and mounting method thereof |
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Owner name: HANGZHOU TIANMAI TEXTILE ELECTRONICTECH CO., LTD. Free format text: FORMER OWNER: ZHU XINJIAN Effective date: 20130924 |
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Address after: 310007 Moganshan Road 219, Xihu District, Hangzhou City, Zhejiang Province Patentee after: Hangzhou Tianmai Intelligent Manufacturing Co., Ltd. Address before: 310007 No. 219 Moganshan Road, Xihu District, Hangzhou City, Zhejiang Province Patentee before: Hangzhou Tianmai Textile Electronictech Co., Ltd. |
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