Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of abrasive band transmission mechanism with detent mechanism is provided, its compact conformation, easy to install, improved the stability of abrasive band operation, reduced use cost, safe and reliable.
According to technical scheme provided by the invention; Said abrasive band transmission mechanism with detent mechanism; Comprise spindle drum, through main shaft bearing be installed in the said spindle drum main shaft is installed that an end end of said main shaft is provided with the rotating turret of fixed connection; Said rotating turret is provided with live roller, and said live roller is installed on the rotating turret through the roller installation shaft; One end and the live roller of said roller installation shaft fix, and the other end is installed bearing through roller shaft and is installed on the rotating turret; The end that the roller installation shaft is positioned at rotating turret is provided with pinion, and said pinion is meshed with gear wheel on being fixedly installed in spindle drum, and said gear wheel is positioned at rotating turret; Also be provided with the abrasive band detent mechanism on the rotating turret; Said abrasive band detent mechanism comprises positioning base, is provided with adjusting slider in the positioning base of said abrasive band, and said adjusting slider can slide by the relative positioning base; Said adjusting slider is provided with regulating handle, and said regulating handle can move by the relative adjustment slide block; One end of regulating handle is provided with support, and an end of said support links to each other with regulating handle; And be hinged through support jointed shaft and rotating turret at this end of support; Support is provided with the adjusting roller, and said adjusting roller support relatively rotates; Link to each other through the abrasive band between said adjusting roller and live roller.
Be provided with in the said positioning base along the locating slot of positioning base distribution of lengths, first end of adjusting slider stretches in the locating slot, and can move by the relative positioning base; The end of adjusting slider first end is provided with adjusting screw(rod), and an end and the adjusting slider of said adjusting screw(rod) are fixed, and the other end passes behind the positioning base and utilizes location adjusting nut and positioning base to be fastened and connected; Second end of adjusting slider is concaved with the regulating handle mounting groove, and an end of regulating handle stretches in the regulating handle mounting groove, and can in the regulating handle mounting groove, move; Regulating handle is fixedly connected corresponding to passing regulating handle mounting groove outer end and support.
Said support comprises first location-plate and second location-plate, and said second location-plate is in tilted layout, and an end of the upper end of second location-plate and first location-plate joins; The lower end of second location-plate links to each other through being connected bearing pin with regulating handle; First location-plate is hinged through support jointed shaft and cover plate corresponding to an end of contiguous second location-plate; First location-plate is provided with the adjusting roller corresponding to the end away from second location-plate, and said adjusting roller is installed on first location-plate through regulating the roller installation shaft, regulates roller and can relative adjustment roller installation shaft rotate.
Said rotating turret comprises rolling disc and is positioned at the cover plate on the rolling disc that the shape and the rolling disc of said cover plate are complementary; Cover plate and rolling disc fix.Said rotating turret is provided with the clutch shaft bearing bottom and the second bearing bottom of fixed connection, and the said clutch shaft bearing bottom and the second bearing bottom are positioned at the corresponding both sides of rotating turret; Be equipped with roller shaft in the clutch shaft bearing bottom and the second bearing bottom bearing is installed, the roller installation shaft is installed bearing corresponding to the other end that links to each other with live roller through roller shaft and is installed on the rotating turret.
Said main shaft is fixedly connected with rotating turret through the connecting shaft cover corresponding to the end that is installed in the spindle drum.Said rotating turret is provided with the plate shaft bottom, and said plate shaft bottom and rotating turret fix, and is positioned at main shaft corresponding to the end that links to each other with rotating turret; Said plate shaft bottom is provided with plate shaft, and the axis of said plate shaft and the axis of main shaft are located along the same line; Be equipped with the thread eye that distributes along axis in plate shaft and the main shaft, plate shaft is connected with the interior corresponding thread eye of main shaft.
Said main shaft is provided with the main shaft belt wheel corresponding to the other end that is installed in the spindle drum, and said main shaft belt wheel links to each other with the belt wheel transmission mechanism.Said belt wheel transmission mechanism comprises reducing motor, and the output shaft of said reducing motor is provided with electrical machine belt pulley, and said electrical machine belt pulley links to each other through driving-belt with the main shaft belt wheel.Said plate shaft is provided with back-up ring corresponding to the other end that the plate shaft bottom links to each other.
Advantage of the present invention: spindle drum is provided with rotating turret, and said rotating turret comprises rolling disc and cover plate, and said rolling disc and cover plate are through main shaft and be positioned at the main shaft belt wheel transmission on the main shaft, thereby makes rotating turret spindle drum rotation relatively; Through the roller installation shaft live roller is installed on the rotating turret; The positioning base of abrasive band detent mechanism is fixed on the rotating turret through the base mounting screw; Regulate roller and be installed on first location-plate through regulating the roller installation shaft, first location-plate is hinged through support jointed shaft and rotating turret; When the pulling regulating handle, said adjusting roller can rotate around the support jointed shaft, thereby can adjust the rate of tension of regulating abrasive band on roller and the live roller; Guarantee contacting between steel wire and abrasive band; Compact conformation, easy to install, improved the stability of abrasive band operation; Reduced use cost, safe and reliable.
The specific embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
Like Fig. 1 ~ shown in Figure 5: the present invention includes main shaft 1; Spindle drum end cap 2; Spindle drum 3; Rolling disc 4; Cover plate 5; Clutch shaft bearing bottom 6; Live roller 7; Packing ring 8; Screw 9; Plate shaft bottom 10; Plate shaft 11; Back-up ring 12; Connecting shaft cover 13; Gear wheel 14; Pinion 15; Roller shaft is installed bearing 16; Installing plate 17; Gripper shoe 18; Motor base 19; Reducing motor 20; Electrical machine belt pulley 21; Driving-belt 22; The second bearing bottom 23; Main shaft belt wheel 24; Main shaft is installed bearing 25; Roller installation shaft 26; Abrasive band 27; Oil match 28; Abrasive band detent mechanism 29; Regulate roller 30; First location-plate 31; Regulate roller installation shaft 32; Support 33; Support jointed shaft 34; Embossing handle 35; Baffle plate 36; Column 37; Adjusting screw(rod) 38; Location adjusting nut 39; Positioning base 40; Base construction bolt 41; Regulating handle 42; Connect bearing pin 43; Second location-plate 44; Roller installing hole 45; Positioning plate 46; Locating slot 47; Regulate cover plate 48; Adjusting slider 49; Regulate locating piece 50; Regulating handle mounting groove 51 and dog screw 52.
As shown in Figure 1: be provided with main shaft 1 in the said spindle drum 3, an end of said main shaft 1 is installed bearing 25 through main shaft and is installed in the spindle drum 3, and main shaft 1 spindle drum 3 relatively rotates.Main shaft 1 is provided with the rotating turret of fixed connection corresponding to an end end that is installed in spindle drum 3, and said rotating turret is enclosed within on the spindle drum 3, and spindle drum 3 rotates relatively.Said rotating turret comprises rolling disc 4 and cover plate 5; Said cover plate 5 is complementary with the shape of rolling disc 4, and cover plate 5 fixes with rolling disc 4; Spindle drum 3 is positioned at 5 of rolling disc 4 and cover plates corresponding to the end that links to each other with rolling disc 4.Said rotating turret is provided with live roller 7, and said live roller 7 is at least two; Said live roller 7 is installed on the rotating turret through roller installation shaft 26.One end of said roller installation shaft 26 stretches in the live roller 7, and roller installation shaft 26 fixes with live roller 7 through packing ring 8 and screw 9 corresponding to the end of stretching in the live roller 7.Roller installation shaft 26 is installed bearing 16 corresponding to the other end that links to each other with live roller 7 through roller shaft and is installed on the rotating turret, and roller installation shaft 26 can relatively rotate frame and rotate.When rotating turret adopts rolling disc 4 and cover plate 5 to constitute, be provided with clutch shaft bearing bottom 6 corresponding to the surface that live roller 7 is set on the cover plate 5, said clutch shaft bearing bottom 6 is fixedly connected with cover plate 5.Be provided with the second bearing bottom 23 with clutch shaft bearing bottom 6 corresponding surfaces on the rolling disc 4, the said second bearing bottom 23 fixes with rolling disc 4.Be equipped with roller shaft in the said clutch shaft bearing bottom 6 and the second bearing bottom 23 bearing 16 is installed; After roller installation shaft 26 is passed clutch shaft bearing bottom 6 corresponding to the other end that links to each other with roller 7, through the roller shafts in the clutch shaft bearing bottom 6 and the second bearing bottom 23 bearings 16 are installed again and are installed in 5 of rolling disc 4 and cover plates; Thereby roller installation shaft 26 and roller 7 be cover plate 5 and rolling disc 4 rotations relatively.
Roller installation shaft 16 is provided with pinion 15 corresponding to the end that is positioned at rotating turret, and said pinion 15 fixes with roller installation shaft 16.Said pinion 15 is meshed with gear wheel 14 on the spindle drum 3, and said gear wheel 14 is positioned at spindle drum 3 rotating turrets, and fixes with spindle drum 3.When roller installation shaft 16 was followed rolling disc 4 and cover plate 5 rotations, the pinion 15 on the said roller installation shaft 16 relatively rotated with gear wheel 14.
One end of spindle drum 3 is provided with spindle drum bottom 2, and said spindle drum bottom 2 is fixedly connected with spindle drum 3.One end of main shaft 1 passes spindle drum bottom 2 backs and is installed in the spindle drum 3 through main shaft installation bearing 25.Main shaft 1 is fixedly connected with rotating turret through connecting shaft cover 13 corresponding to the end that is installed in the spindle drum 3.Said connecting axle 13 is provided with plate shaft bottom 10, and said plate shaft bottom 10 surrounds connecting shaft cover 13, and is fixedly connected with rotating turret.Said plate shaft bottom 10 is provided with plate shaft 11, and the axis of the axis of said plate shaft 11 and main shaft 1 is located along the same line, and said plate shaft 11 is fixedly connected with plate shaft bottom 10.Plate shaft 11 is hollow structure with main shaft 1, is equipped with the thread eye that distributes along axis in plate shaft 11 and the main shaft 1, and plate shaft 11 is connected with main shaft 1 interior corresponding thread eye, thereby steel wire can pass in main shaft 1 and plate shaft 11.Plate shaft 11 is provided with back-up ring 12 corresponding to the other end that links to each other with plate shaft bottom 10.
Main shaft 1 is installed on the main shaft belt wheel 24 that the spindle drum 3 interior other ends are provided with fixed connection, and said main shaft belt wheel 24 links to each other with the belt wheel transmission mechanism.Said belt wheel transmission mechanism comprises reducing motor 20, and the output shaft of said reducing motor 20 is provided with electrical machine belt pulley 21, and 24 of said electrical machine belt pulley 21 and main shaft belt wheels link to each other through driving-belt 22.Said reducing motor 20 is provided with motor mount 19, and said motor mount 19 is provided with gripper shoe 18, and said gripper shoe 19 is fixedly connected with motor mount 19.Reducing motor 20 is installed on the frame of rust remover through motor mount 19 and gripper shoe 18.
Like Fig. 2 ~ shown in Figure 5:, on cover plate 5, be provided with abrasive band detent mechanism 29 in order conveniently to adjust the rate of tension in abrasive band 27 on the live roller 7.Said abrasive band detent mechanism 29 comprises positioning base 44, and said positioning base 44 is installed on the cover plate 5 through base construction bolt 41.Said positioning base 44 comprises positioning plate 46, and said positioning plate 46 is L-shaped.Be provided with in the positioning plate 46 and regulate locating piece 50, said adjusting locating piece 50 fixes through dog screw 52 and positioning plate 46.Also be provided with on the positioning plate 46 and regulate cover plate 48, said adjusting cover plate 48 and 50 formation locating slots 47 of adjusting locating piece, said locating slot 47 is along the distribution of lengths of positioning base 40.Be provided with adjusting slider 49 in the said locating slot 47, an end of said adjusting slider 49 stretches in the locating slot 47, and can in locating slot 47, slide.Adjusting slider 49 is provided with adjusting screw(rod) 38 corresponding to the end that is positioned at locating slot 47, and an end and the adjusting slider 49 of said adjusting screw(rod) 38 fix, and the other end passes positioning plate 46, and utilizes location adjusting nut 39 to be fastened and connected with positioning plate 39.Adjusting slider 49 is concaved with regulating handle mounting groove 51 corresponding to the other end that links to each other with adjusting screw(rod) 38, is provided with regulating handle 42 in the said regulating handle mounting groove 51.One end of said regulating handle 42 passes regulating handle mounting groove 51, and can in regulating handle mounting groove 51, move.Regulating handle 42 is provided with support 33 corresponding to passing regulating handle mounting groove 51 outer ends.Said support 33 comprises first location-plate 31 and second location-plate 44, and said second location-plate, 44 tilt distribution are in an end of first location-plate 31, and the angle of 44 of said first location-plate 31 and second location-plates is the obtuse angle.Second location-plate 44 is fixedly connected with regulating handle 42 through being connected bearing pin 43 corresponding to the other end that links to each other with first location-plate 31.
First location-plate 31 is hinged through support jointed shaft 34 and cover plate 5 corresponding to an end of contiguous second location-plate 44, thereby first location-plate 31 can rotate around support jointed shaft 34 relative cover plates 5.First location-plate 31 is provided with roller installing hole 45 corresponding to the other end away from second location-plate 44.Be provided with in the said roller installing hole 45 and regulate roller installation shaft 32, said adjusting roller installation shaft 32 is provided with corresponding to the other end that links to each other with first location-plate 31 and regulates roller 30; Said adjusting roller 30 is installed on the adjusting roller installation shaft 32 through regulating roller installation bearing, thereby adjusting roller 30 can relative adjustment roller installation shaft 32 be rotated.First location-plate 31 is provided with column 37, and said column 37 parallels distribution with regulating roller installation shaft 32, and is positioned at a side of regulating roller installation shaft 32.Column 37 is provided with baffle plate 36 corresponding to the other end that links to each other with first location-plate 31, and said baffle plate 36 links to each other with the end of regulating roller installation shaft 32 corresponding to the other end that links to each other with column 37, has improved the intensity of regulating roller installation shaft 32.
Adjusting screw(rod) 38 is provided with embossing handle 35 corresponding to the end that passes positioning plate 46.The end edge of rolling disc 4 and cover plate 5 is provided with oil match 28.
Like Fig. 1 ~ shown in Figure 5: during use, said spindle drum 3 is fixedly connected with installing plate 17 in the rust remover, and said installing plate 17 vertically is distributed in the rust remover; And spindle drum 3 is positioned at the top of installing plate 17.Reducing motor 20 is installed on the frame of rust remover through motor mount 19 and gripper shoe 18.Electrical machine belt pulley 21 on the output shaft of reducing motor 20 links to each other through driving-belt 22 with the main shaft belt wheel 24 of main shaft 1 end.Live roller 7 on rolling disc 4 and the cover plate 5 links to each other through abrasive band 27, and said abrasive band 27 can be removed the oxide layer polishing of the Steel Wire Surface that passes from plate shaft 11.Adjusting roller 30 on the abrasive band detent mechanism 29,7 of said adjusting roller 30 and live rollers link to each other through abrasive band 27.During work, steel wire penetrates from main shaft 1, and passes corresponding to the end that back-up ring 12 is set from plate shaft 11; The pig in abrasive band 27 on said steel wire and the roller 7 makes 27 in abrasive band have bending degree, increases the contact friction force between abrasive band 27 and steel wire.When the output shaft of reducing motor 20 rotated, main shaft belt wheel 24 drove main shaft 1 relative spindle drum 3 and rotates.Because main shaft 1 is fixedly connected with rotating turret, when main shaft 1 rotates, can drives the relative spindle drum 3 of rotating turret and rotate.When rotating turret rotated, the live roller 7 on the rotating turret was followed corresponding rotation.Because the pinion 15 on the roller installation shaft 26 is meshed with the gear wheel 14 on the spindle drum 3, so the pinion on the roller installation shaft 26 15 can relatively rotate with gear wheel 14 simultaneously, makes the live roller 7 can be simultaneously around gear wheel 15 rotations; Thereby live roller 7 can be done two relative motions simultaneously simultaneously under the effect of rotating turret and pinion 15, and rotate in the abrasive band 27 that can effectively drive on the live roller 7; When rotate in abrasive band 27, can the oxide layer of the Steel Wire Surface that contacts with abrasive band 27 be removed, abrasive band 27 stable drive have improved the efficient that the Steel Wire Surface oxide layer is removed in abrasive band 27.The steel wire that in main shaft 1 and plate shaft 11, passes not simultaneously, abrasive band 27 will be different with rate of tension between steel wire, need the rate of tension through adjustment detent mechanism 29 adjustment abrasive bands 27, abrasive band.During adjustment, move regulating handle 42, said regulating handle 42 relative adjustment slide blocks 49 move.When regulating handle 42 movable types, regulating handle 42 will drive second location-plate 44 and move.Because second location- plate 44 and 31 tilt distribution of first location-plate, first location-plate 31 is hinged through support jointed shaft 34 and cover plate 5; Therefore second location-plate 44 can make first location-plate 31 rotate around support jointed shaft 34 when cover plate 5 moves, and promptly the 30 relative cover plates 5 of the adjusting roller on first location-plate 31 rotate.Form the triangle transmission owing to regulate 7 of roller 30 and live rollers; After regulating roller 30 relative cover plates 5 rotations; Can adjust the contact area between abrasive band 27 and steel wire, the ability of steel wire oxide layers is removed in when guaranteeing abrasive band 27 transmissions and the contact friction force between steel wire and abrasive band 27.
Spindle drum 3 of the present invention is provided with rolling disc 4 and cover plate 5, and said rolling disc 4 and cover plate 5 are through main shaft 1 and be positioned at main shaft belt wheel 24 transmissions on the main shaft 1, thereby makes spindle drum 3 rotations relatively of rolling disc 4 and cover plate 5; Rolling disc 4 and cover plate 5 are provided with live roller 7, and live roller 7 is installed on rolling disc 4 and the cover plate 5 through roller installation shaft 26; The positioning base 44 of abrasive band detent mechanism 29 is fixed on the cover plate 5 through base mounting screw 40; Regulate roller 30 and be installed on first location-plate 31 through regulating roller installation shaft 32, first location-plate 31 is hinged through support jointed shaft 34 and cover plate 5; When pulling regulating handle 42, said adjusting roller 30 can rotate around support jointed shaft 34, thereby can adjust the rate of tension of regulating abrasive band 27 on roller 30 and the live roller 7; Guarantee contacting of 27 in steel wire and abrasive band; Compact conformation, easy to install, improved the stability of abrasive band 27 operations; Reduced use cost, safe and reliable.