CN102175409B - Real-time identification method for oil whirl fault of turbo generator set - Google Patents

Real-time identification method for oil whirl fault of turbo generator set Download PDF

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CN102175409B
CN102175409B CN201110034250A CN201110034250A CN102175409B CN 102175409 B CN102175409 B CN 102175409B CN 201110034250 A CN201110034250 A CN 201110034250A CN 201110034250 A CN201110034250 A CN 201110034250A CN 102175409 B CN102175409 B CN 102175409B
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frequency
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vibration amplitude
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CN102175409A (en
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宋光雄
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North China Electric Power University
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North China Electric Power University
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Abstract

The invention discloses a real-time identification method for oil whirl fault of a turbo generator set, which belongs to the technical field of vibration state monitoring and fault diagnosing of rotating machinery. The method comprises the following steps: setting a time duration and a stepping length; acquiring the data of a generator set in the starting and accelerating process in real time; calculating and acquiring a vibration amplitude sequence and a vibration frequency sequence from low frequency to high frequency in the shaft relative vibration at the current moment by utilizing a rapid Fourier spectrum analysis method; when the preset duration is reached, obtaining the maximum sequence of the low-frequency vibration amplitude sequence, which is formed by arranged and stored data, and a frequency sequence corresponding to the maximum of the low-frequency vibration amplitude sequence; running a rotating speed frequency sequence; running a vibration amplitude sequence corresponding to the rotating speed frequency; and according to the value of each sequence, calculating and judging whether a support bearing at one side of the generator set rotor has oil whirl fault. By using the method provided by the invention, the real-time automatic online monitoring, analysis and judgment for the generator set rotor oil whirl fault are realized, thereby increasing the accuracy for identifying the generator set rotor oil whirl fault.

Description

Turbo-generator Set oil film whirl fault real-time identification method
Technical field
The invention belongs to rotating machinery vibrating condition monitoring and fault diagnosis technical field, relate in particular to a kind of Turbo-generator Set oil film whirl fault real-time identification method.
Background technology
Oil whirl is to have a strong impact on one of vibration fault of axle system stability, can make the rotor of turbogenerator set generation sudden vibration that is in operation.Axle be oil film in the radial journal bearing except producing the whole rotor of pressure support, also produce damping force and suppress rotor oscillation.Under certain condition, oil film whirl fault can take place in the little radial journal bearing of damping, reduces shaft system of unit stability.If there is enough big damping in the bearing, then rotor can be got back to its normal position and settles out; If the damping in the bearing is too small, then rotor will continue unstability, bigger instability vibration occur.Because the unit area load less (underloading) of bearing, the whirling motion meeting of rotor in bearing shell obviously increases, and low frequency component occurs in the frequency spectrum of vibration this moment, even low frequency component can become predominant frequency.
In the unit boosting velocity procedure, when the working rotor rotating speed when twice rotor first critical rotary speed is following, the low-frequency vibration frequency of vortex motion that oil whirl causes is along with the increase of rotating speed, also increases in proportion thereupon, is approximately the half the of working rotor frequency.To the research of oil film whirl fault, confirm that its vibration performance frequency omega is (0.42~0.48) ω according to both at home and abroad, ω is the running speed frequency of axle system.
At present; Turbo-generator Set oil film whirl fault identification need of work is accomplished through observing three-dimensional spectrogram by the expert with certain on-the-spot vibrating failure diagnosis experience; Objectivity is relatively poor; Subjectivity degree of dependence to the expert is higher, and can't accomplish the real-time automatic on-line monitoring of machine group rotor oil film whirl fault identification, analyzes and differentiate.Therefore, propose a kind of Turbo-generator Set oil film whirl fault real-time identification method and just seem very important.
Summary of the invention
The objective of the invention is to; To the problem that exists in the identification of present Turbo-generator Set oil film whirl fault; A kind of Turbo-generator Set oil film whirl fault real-time identification method is proposed; Real-time automatic on-line monitoring, analysis and the differentiation of realization machine group rotor oil film whirl fault, and then the safe operation of assurance Turbo-generator Set.
Technical scheme is that a kind of Turbo-generator Set oil film whirl fault real-time identification method is characterized in that said method comprises the following steps:
Step 1: the number n of setting data in duration T, stepping length t and the sequence;
Step 2: gather the data in the unit starting boosting velocity procedure in real time, said data comprise the tach signal and the key signal of the relative vibration data of the axle of machine group rotor one side radial journal bearing, rotor;
Step 3: utilize the fast Flourier frequency spectrum analysis method, the axle that calculates current time is vibration amplitude sequence and the vibration frequency sequence from the low frequency to the high frequency in the vibration relatively;
Step 4: from the vibration amplitude sequence, obtain unit operation speed-frequency f WfreqCorresponding vibration amplitude A Wfreq, storage unit running speed frequency f WfreqAnd corresponding vibration amplitude A Wfreq
Step 5: from the vibration frequency sequence, intercepting all less than unit operation speed-frequency f WfreqFrequency, form the low-frequency vibration frequency sequence
Figure BDA0000046455780000021
Simultaneously, from the vibration amplitude sequence, intercepting all less than unit operation speed-frequency f WfreqThe corresponding amplitude of frequency, form low-frequency vibration amplitude sequence
Figure BDA0000046455780000022
Storage low-frequency vibration frequency sequence
Figure BDA0000046455780000023
With low-frequency vibration amplitude sequence
Figure BDA0000046455780000024
Wherein, i=1,2 ..., n;
Step 6: calculate said low-frequency vibration amplitude sequence In maximal value A Mlf, and obtain this maximal value A MlfCorresponding frequency f MlfStorage A MlfAnd f Mlf
Step 7: judge whether to reach and set duration T, if then execution in step 8; Otherwise, increase by 1 stepping length t, return step 2;
Step 8: according to the sequencing of storage time, with the low-frequency vibration amplitude sequence of each stepping length storage
Figure BDA0000046455780000031
In maximal value A Mlf, line up low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000032
Low-frequency vibration amplitude sequence with each stepping length storage
Figure BDA0000046455780000033
In maximal value A MlfCorresponding frequency f Mlf, line up the corresponding frequency sequence of low-frequency vibration amplitude sequence maximal value
Figure BDA0000046455780000034
Running speed frequency f with each stepping length storage Wfreq, line up the running speed frequency sequence
Figure BDA0000046455780000035
Running speed frequency f with each stepping length storage WfreqCorresponding vibration amplitude A Wfreq, line up the corresponding vibration amplitude sequence of running speed frequency
Figure BDA0000046455780000036
Wherein,
Figure BDA0000046455780000037
Step 9: calculate low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000038
Entropy E MlfAnd low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000039
Unstable state parameter ε Amlf
Step 10: calculate the corresponding vibration amplitude sequence of running speed frequency
Figure BDA00000464557800000310
Entropy E Wfreq
Step 11: calculate the frequency corresponding to the maximum amplitude of vibration frequency sequence sequence the frequency of each frequency and operating speed serial
Figure BDA00000464557800000312
corresponding operating speed frequency ratio
Figure BDA00000464557800000313
and the results are arranged in the frequency ratio sequence
Figure BDA00000464557800000314
Step 12: from frequency ratio sequence
Figure BDA00000464557800000315
, obtain frequency ratio maximal value and frequency ratio minimum value
Figure BDA00000464557800000317
Step 13: whether deteminate machine group rotor one side radial journal bearing oil film whirl fault takes place.
Said calculating low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000318
Entropy E MlfUtilize formula
E mlf = Σ j = 1 m [ ( A j mlf ) 2 ln ( ( A j mlf ) 2 ) ]
Wherein, During as ;
Figure BDA00000464557800000321
j=1; 2; 3 ..., m;
Figure BDA00000464557800000322
Said low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000041
Unstable state parameter ε AmlfUtilize formula
ε amlf=(S amlf+0.5-μ A)/σ A
Wherein, S AmlfIt is low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000042
The backward number; μ AIt is low-frequency vibration amplitude sequence maximal value sequence The theoretical average of backward number, μ A=m (m-1)/4; σ AIt is low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000044
Backward count the theoretical standard deviation,
Figure BDA0000046455780000045
J=1,2,3 ..., m;
The vibration amplitude that said calculating running speed frequency is corresponding
Figure BDA0000046455780000047
Entropy E WfreqUtilize formula
E wfreq = Σ j = 1 m [ ( A j wfreq ) 2 ln ( ( A j wfreq ) 2 ) ]
Wherein, During as
Figure BDA0000046455780000049
;
Figure BDA00000464557800000410
j=1; 2; 3; ..., m,
Figure BDA00000464557800000411
Whether said deteminate machine group rotor one side radial journal bearing oil film whirl fault takes place specifically is, if low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000412
Entropy E Mlf, low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000413
Unstable state parameter ε Amlf, the corresponding vibration amplitude sequence of running speed frequency
Figure BDA00000464557800000414
Entropy E Wfreq, the frequency ratio sequence In the frequency ratio maximal value
Figure BDA00000464557800000416
With the frequency ratio minimum value
Figure BDA00000464557800000417
Satisfy following condition simultaneously:
1) low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000418
Unstable state parameter ε AmlfAbsolute value greater than first setting value;
2) low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000419
Entropy E MlfGreater than the corresponding vibration amplitude sequence of running speed frequency
Figure BDA00000464557800000420
Entropy E Wfreq
3) Frequency ratio sequence
Figure BDA00000464557800000421
the frequency ratio of the maximum value
Figure BDA00000464557800000422
is less than the second set value;
4) frequency ratio sequence
Figure BDA00000464557800000423
The frequency ratio of the minimum value
Figure BDA00000464557800000424
greater than the third set value; it is determined that the unit supports the rotor side bearing oil whirl failure occurs; otherwise, determining the unit supports the rotor side bearing oil whirl failure did not occur.
Said first setting value is N 1-α/2(0,1), promptly probability is the standardized normal distribution variate-value of (1-α/2), wherein, sets α/2=0.5%.
Said second setting value is 0.55.
Said the 3rd setting value is 0.4.
The present invention has realized real-time automatic on-line monitoring, the analysis of machine group rotor oil film whirl fault and has differentiated, improved the accuracy of machine group rotor oil film whirl fault identification.
Description of drawings
Fig. 1 is a Turbo-generator Set oil film whirl fault real-time identification method flow diagram;
Fig. 2 is a Turbo-generator Set oil film whirl fault real-time identification synoptic diagram;
Fig. 3 is low-frequency vibration amplitude sequence maximal value sequence data figure;
Fig. 4 is the corresponding vibration amplitude sequence data figure of running speed frequency.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment is elaborated.Should be emphasized that following explanation only is exemplary, rather than in order to limit scope of the present invention and application thereof.
Fig. 1 is a Turbo-generator Set oil film whirl fault real-time identification method flow diagram.Among Fig. 1, Turbo-generator Set oil film whirl fault real-time identification method provided by the invention comprises the following steps:
Step 1: set duration T=200 second, stepping length t=1 second, the number n of data=50 in the sequence; In addition, first setting value is N 0.995(0,1)=2.5762, the second setting value is that 0.55, the three setting value is 0.4.
Step 2: gather the data in the unit starting boosting velocity procedure in real time, said data comprise the tach signal and the key signal of the relative vibration data of the axle of machine group rotor one side radial journal bearing, rotor.
Fig. 2 is a Turbo-generator Set oil film whirl fault real-time identification synoptic diagram.Among Fig. 2, the key signal that relative vibration signal of turbine generator unit shaft that method provided by the invention needs and analysis of vibration signal processing need can obtain from the supervisory instrument (TSI) of configuration Turbo-generator Set or can obtain from professional vibrating data collection conditioning device.In the present embodiment, the key signal that relative vibration signal of turbine generator unit shaft and analysis of vibration signal processing need obtains from the professional vibrating data collection conditioning device that links to each other with vibration transducer.Among Fig. 2, in the slot that high-speed data acquisition card insertion industrial microcomputer (IPC) provides.Requirement according to high-speed data acquisition card; The key signal that specialty vibrating data collection conditioning device processing relative vibration signal of turbine generator unit shaft and analysis of vibration signal processing need, the high-speed data acquisition card in the key signal input IPC that relative vibration signal of turbine generator unit shaft after treatment and analysis of vibration signal processing need.
Design concrete Turbo-generator Set oil whirl real-time identification program according to the present invention, the real-time analysis program is installed in the industrial microcomputer (IPC).Once diagnosis cyclic process in the Turbo-generator Set oil whirl real-time identification program comprises that the real-time collection boosting velocity procedure data that relate in the diagnostic method, data in real time calculate that storage, boosting velocity procedure low-frequency vibration correlation parameter are calculated in real time, running frequency vibration amplitude entropy calculates in real time, frequency ratio is calculated in real time and series of computation analysis verification link such as oil film whirl fault real time discriminating.Utilize Turbo-generator Set oil whirl real-time identification sequential monitoring to analyze high pressure rotor A side radial journal bearing whether oil film whirl fault takes place.Industrial microcomputer (IPC) adopts the vibration at high speed data collecting card; Gather the data in the unit starting boosting velocity procedure in real time, data comprise the tach signal and the key signal of near the relative vibration data of the axle that records the Turbo-generator Set high pressure rotor A side radial journal bearing, rotor.Each passage technology parameter of vibrating data collection card is 50ks/s, 24bit.
Step 3: utilize the fast Flourier frequency spectrum analysis method, the axle that calculates current time is vibration amplitude sequence and the vibration frequency sequence from the low frequency to the high frequency in the vibration relatively.
The relative vibration data of axle to machine group rotor one side; Utilize fast Flourier (FFT) frequency spectrum analysis method, calculate vibration amplitude sequence (amplitude unit is μ m) and vibration frequency sequence (cps is Hz) from the low frequency to the high frequency in the relative vibration of current time axle.Data in above-mentioned vibration frequency sequence and the vibration amplitude sequence are one to one on order, and promptly the corresponding relation of frequency and amplitude is clear and definite.
Step 4: from the vibration amplitude sequence, obtain unit operation speed-frequency f WfreqCorresponding vibration amplitude A Wfreq, storage unit running speed frequency f WfreqAnd corresponding vibration amplitude A Wfreq
In the unit starting process, running speed respective frequencies f WfreqBe and increase progressively variation.From the vibration amplitude sequence, obtain unit operation speed-frequency f WfreqCorresponding vibration amplitude A Wfreq, real-time storage unit operation speed-frequency f WfreqAnd corresponding vibration amplitude A Wfreq, data are that every separated t=1 stores once second.
Step 5: from the vibration frequency sequence, intercepting all less than unit operation speed-frequency f WfreqFrequency, form the low-frequency vibration frequency sequence
Figure BDA0000046455780000071
Simultaneously, from the vibration amplitude sequence, intercepting all less than unit operation speed-frequency f WfreqThe corresponding amplitude of frequency, form low-frequency vibration amplitude sequence
Figure BDA0000046455780000072
Storage low-frequency vibration frequency sequence
Figure BDA0000046455780000073
With low-frequency vibration amplitude sequence
Figure BDA0000046455780000074
Wherein, i=1,2 ..., 50.
Usually, homemade Turbo-generator Set working speed frequency f WfreqBe 50Hz.Therefore, from the vibration frequency sequence, intercepting all less than unit working speed frequency f WfreqFrequency, promptly from the vibration frequency sequence, all frequencies less than 50Hz of intercepting form the low-frequency vibration frequency sequence
Figure BDA0000046455780000075
And storage.
From the vibration amplitude sequence, intercepting all less than unit operation speed-frequency f WfreqThe corresponding amplitude of frequency, promptly from the vibration amplitude sequence, all frequencies of intercepting form low-frequency vibration amplitude sequence less than the corresponding amplitude of the frequency of 50Hz
Figure BDA0000046455780000076
And storage.
In the implementation process, vibrating data collection frequency and image data amount be can set, low-frequency vibration frequency sequence, low-frequency vibration amplitude sequence data number n=50 made.
Step 6: calculate said low-frequency vibration amplitude sequence
Figure BDA0000046455780000077
In maximal value A Mlf, and obtain this maximal value A MlfCorresponding frequency f MlfStorage A MlfAnd f Mlf
Owing to set n=50; Therefore in low-frequency vibration amplitude sequence
Figure BDA0000046455780000081
, have 50 data.Calculate the maximal value in 50 data, be low-frequency vibration amplitude sequence
Figure BDA0000046455780000082
In maximal value A MlfIn addition, obtain this maximal value A MlfCorresponding frequency f MlfAt last, storage low-frequency vibration amplitude sequence
Figure BDA0000046455780000083
In maximal value A MlfAnd corresponding frequency f Mlf
Step 7: judge whether to reach and set duration T=200 second, if then execution in step 8; Otherwise, increase by 1 stepping length t=1 second, return step 2.
Step 8:, the data of each stepping length storage are lined up sequence according to the sequencing of storage time.The data that wherein need line up sequence comprise:
A, according to the sequencing of storage time, with the low-frequency vibration amplitude sequence of each stepping length storage
Figure BDA0000046455780000084
In maximal value A Mlf, line up low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000085
Owing to set duration T=200 second, stepping length t=1 second, the low-frequency vibration amplitude sequence that each stepping length t=1 stores second
Figure BDA0000046455780000086
In maximal value A MlfHave 200.With these 200 low-frequency vibration amplitude sequences
Figure BDA0000046455780000087
In maximal value A Mlf, line up sequence according to time storage sequencing, be designated as low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000088
B, with the low-frequency vibration amplitude sequence of each stepping length storage
Figure BDA0000046455780000089
In maximal value A MlfCorresponding frequency f Mlf, line up the corresponding frequency sequence of low-frequency vibration amplitude sequence maximal value
Figure BDA00000464557800000810
Equally, each stepping length t=1 low-frequency vibration amplitude sequence of storing second
Figure BDA00000464557800000811
In maximal value A MlfCorresponding frequency f MlfAlso there are 200.With these 200 frequency f Mlf, line up sequence according to time storage sequencing, be designated as the corresponding frequency sequence of low-frequency vibration amplitude sequence maximal value
Figure BDA00000464557800000812
C, with the running speed frequency f of each stepping length storage Wfreq, line up the running speed frequency sequence
Figure BDA0000046455780000091
The running speed frequency f that each stepping length t=1 stores second WfreqThere are 200, with these 200 running speed frequency f Wfreq, line up sequence according to time storage sequencing, be designated as the running speed frequency sequence
Figure BDA0000046455780000092
D, with the running speed frequency f of each stepping length storage WfreqCorresponding vibration amplitude A Wfreq, line up the corresponding vibration amplitude sequence of running speed frequency
Figure BDA0000046455780000093
The running speed frequency f that each stepping length t=1 stores second WfreqCorresponding vibration amplitude A WfreqThere are 200, with these 200 vibration amplitude A WfreqLine up sequence according to time storage sequencing, be designated as the corresponding vibration amplitude sequence of running speed frequency
Figure BDA0000046455780000094
In above-mentioned each sequence, j=1,2 ..., 200.
Step 9: calculate low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000095
Entropy E MlfAnd low-frequency vibration amplitude sequence maximal value sequence Unstable state parameter ε Amlf
Calculate low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000097
Entropy E MlfUtilize formula
Figure BDA0000046455780000098
Wherein, regulation is worked as
Figure BDA0000046455780000099
The time,
Figure BDA00000464557800000910
J=1,2,3 ..., m;
Figure BDA00000464557800000911
Calculate low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000912
Unstable state parameter ε AmlfUtilize formula ε Amlf=(S Amlf+ 0.5-μ A)/σ AWherein, S AmlfIt is low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800000913
The backward number; Backward is to being meant that in a data sequence, the front and back position and the size order of a logarithm are opposite, and promptly the number of front is greater than the number of back; The backward number is meant the right sum of backward in the data sequence.μ AIt is low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000101
The theoretical average of backward number, μ A=m (m-1)/4; σ AIt is low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000102
Backward count the theoretical standard deviation,
Figure BDA0000046455780000103
J=1,2,3 ..., m;
Figure BDA0000046455780000104
Step 10: calculate the corresponding vibration amplitude sequence of running speed frequency
Figure BDA0000046455780000105
Entropy E Wfreq
Calculate the corresponding vibration amplitude sequence of running speed frequency Entropy E WfreqUtilize formula
Figure BDA0000046455780000107
Wherein, regulation is worked as
Figure BDA0000046455780000108
The time, J=1,2,3 ..., m,
Figure BDA00000464557800001010
Step 11: calculate the frequency corresponding to the maximum amplitude of vibration frequency sequence sequence the frequency of each frequency and operating speed serial
Figure BDA00000464557800001012
corresponding operating speed frequency ratio
Figure BDA00000464557800001013
and the result is stored in the frequency ratio sequence.
Using the formula
Figure BDA00000464557800001014
Calculate the sequence corresponding to the maximum amplitude of low frequency vibration frequency sequence
Figure BDA00000464557800001015
the frequency of each frequency and operating speed serial
Figure BDA00000464557800001016
corresponding operating speed frequency ratio.And result of calculation
Figure BDA00000464557800001017
lined up frequency ratio sequence
Figure BDA00000464557800001018
wherein; J=1; 2; 3; ..., 200.
Step 12: from frequency ratio sequence , obtain frequency ratio maximal value and frequency ratio minimum value
Figure BDA00000464557800001021
Frequency ratio maximal value
Figure BDA00000464557800001022
frequency ratio minimum value
Figure BDA00000464557800001023
wherein; J=1; 2; 3; ..., 200.
Step 13: whether deteminate machine group rotor one side radial journal bearing oil film whirl fault takes place.
The process whether deteminate machine group rotor one side radial journal bearing oil film whirl fault takes place is that whether deteminate machine group rotor one side radial journal bearing oil film whirl fault takes place specifically is, if low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000111
Entropy E Mlf, low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000112
Unstable state parameter ε Amlf, the corresponding vibration amplitude sequence of running speed frequency
Figure BDA0000046455780000113
Entropy E Wfreq, the frequency ratio sequence
Figure BDA0000046455780000114
In the frequency ratio maximal value
Figure BDA0000046455780000115
With the frequency ratio minimum value
Figure BDA0000046455780000116
Satisfy following condition simultaneously:
1) low-frequency vibration amplitude sequence maximal value sequence Unstable state parameter ε AmlfAbsolute value greater than first setting value;
2) low-frequency vibration amplitude sequence maximal value sequence
Figure BDA0000046455780000118
Entropy E MlfGreater than the corresponding vibration amplitude sequence of running speed frequency
Figure BDA0000046455780000119
Entropy E Wfreq
3) Frequency ratio sequence
Figure BDA00000464557800001110
the frequency ratio of the maximum value
Figure BDA00000464557800001111
is less than the second set value;
4) frequency ratio sequence
Figure BDA00000464557800001112
the frequency ratio of the minimum value greater than the third set value;
Deteminate machine group rotor one side radial journal bearing generation oil film whirl fault then; Otherwise oil film whirl fault does not take place in deteminate machine group rotor one side radial journal bearing.
According to the first setting value N that sets in the step 1 0.995(0,1)=2.5762, the second setting value 0.55 and the 3rd setting value 0.4 are supposed low-frequency vibration amplitude sequence maximal value sequence Unstable state parameter ε Amlf=4.67606; Low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800001115
As shown in Figure 3, low-frequency vibration amplitude sequence maximal value sequence
Figure BDA00000464557800001116
Entropy E Mlf=1.06283E+7; The vibration amplitude sequence that the running speed frequency is corresponding
Figure BDA00000464557800001117
Vibration amplitude sequence as shown in Figure 4, that the running speed frequency is corresponding Entropy E Wfreq=3.12365E+6; The frequency ratio sequence In the frequency ratio maximal value
Figure BDA00000464557800001120
The frequency ratio sequence
Figure BDA00000464557800001121
In the frequency ratio minimum value
Figure BDA00000464557800001122
The above results satisfies condition simultaneously | ε Amlf|>N 0.995(0,1)=2.5762, E Mlf>E Wfreq,
Figure BDA00000464557800001123
And
Figure BDA0000046455780000121
Then can judge: machine group rotor one side radial journal bearing generation oil film whirl fault from result of calculation.
The present invention utilizes the data in the unit starting boosting velocity procedure of real-time collection; Real-time automatic on-line monitoring, analysis and differentiation to machine group rotor oil film whirl fault; Realized the automatic on-line identification of machine group rotor oil film whirl fault; Improve the accuracy of machine group rotor oil film whirl fault identification, guaranteed the safe operation of Turbo-generator Set.
The above; Be merely the preferable embodiment of the present invention, but protection scope of the present invention is not limited thereto, any technician who is familiar with the present technique field is in the technical scope that the present invention discloses; The variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.

Claims (7)

1. a Turbo-generator Set oil film whirl fault real-time identification method is characterized in that said method comprises the following steps:
Step 1: the number n of setting data in duration T, stepping length t and the sequence;
Step 2: gather the data in the unit starting boosting velocity procedure in real time, said data comprise the tach signal and the key signal of the relative vibration data of the axle of machine group rotor one side radial journal bearing, rotor;
Step 3: utilize the fast Flourier frequency spectrum analysis method, the axle that calculates current time is vibration amplitude sequence and the vibration frequency sequence from the low frequency to the high frequency in the vibration relatively;
Step 4: from the vibration amplitude sequence, obtain unit operation speed-frequency f WfreqCorresponding vibration amplitude A Wfreq, storage unit running speed frequency f WfreqAnd corresponding vibration amplitude A Wfreq
Step 5: from the vibration frequency sequence, intercepting all less than unit operation speed-frequency f WfreqFrequency, form the low-frequency vibration frequency sequence
Figure FDA00001611515800011
Simultaneously, from the vibration amplitude sequence, intercepting all less than unit operation speed-frequency f WfreqThe corresponding amplitude of frequency, form low-frequency vibration amplitude sequence
Figure FDA00001611515800012
Storage low-frequency vibration frequency sequence
Figure FDA00001611515800013
With low-frequency vibration amplitude sequence
Figure FDA00001611515800014
Wherein, i=1,2 ..., n;
Step 6: calculate said low-frequency vibration amplitude sequence
Figure FDA00001611515800015
In maximal value A Mlf, and obtain this maximal value A MlfCorresponding frequency f MlfStorage A MlfAnd f Mlf
Step 7: judge whether to reach and set duration T, if then execution in step 8; Otherwise, increase by 1 stepping length t, return step 2;
Step 8: according to the sequencing of storage time, with the low-frequency vibration amplitude sequence of each stepping length storage
Figure FDA00001611515800016
In maximal value A Mlf, line up low-frequency vibration amplitude sequence maximal value sequence
Figure FDA00001611515800017
Low-frequency vibration amplitude sequence with each stepping length storage In maximal value A MlfCorresponding frequency f Mlf, line up the corresponding frequency sequence of low-frequency vibration amplitude sequence maximal value
Figure FDA00001611515800022
Running speed frequency f with each stepping length storage Wfreq, line up the running speed frequency sequence
Figure FDA00001611515800023
Running speed frequency f with each stepping length storage WfreqCorresponding vibration amplitude A Wfreq, line up the corresponding vibration amplitude sequence of running speed frequency
Figure FDA00001611515800024
Wherein, j = 1,2 , . . . , T t ;
Step 9: calculate low-frequency vibration amplitude sequence maximal value sequence
Figure FDA00001611515800026
Entropy E MlfAnd low-frequency vibration amplitude sequence maximal value sequence
Figure FDA00001611515800027
Unstable state parameter ε Amlf
Step 10: calculate the corresponding vibration amplitude sequence of running speed frequency
Figure FDA00001611515800028
Entropy E Wfreq
Step 11: calculate the frequency corresponding to the maximum amplitude of vibration frequency sequence sequence
Figure FDA00001611515800029
The frequency of each frequency and operating speed serial
Figure FDA000016115158000210
corresponding operating speed frequency ratio
Figure FDA000016115158000211
and The results are arranged in the frequency ratio of the sequence
Figure FDA000016115158000212
Step 12: from frequency ratio sequence
Figure FDA000016115158000213
, obtain frequency ratio maximal value
Figure FDA000016115158000214
and frequency ratio minimum value
Figure FDA000016115158000215
Step 13: whether deteminate machine group rotor one side radial journal bearing oil film whirl fault takes place; Specifically be, if low-frequency vibration amplitude sequence maximal value sequence
Figure FDA000016115158000216
Entropy E Mlf, low-frequency vibration amplitude sequence maximal value sequence Unstable state parameter ε Amlf, the corresponding vibration amplitude sequence of running speed frequency
Figure FDA000016115158000218
Entropy E Wfreq, the frequency ratio sequence
Figure FDA000016115158000219
In the frequency ratio maximal value
Figure FDA000016115158000220
With the frequency ratio minimum value
Figure FDA000016115158000221
Satisfy following condition simultaneously:
1) low-frequency vibration amplitude sequence maximal value sequence
Figure FDA000016115158000222
Unstable state parameter ε AmlfAbsolute value greater than first setting value;
2) low-frequency vibration amplitude sequence maximal value sequence
Figure FDA00001611515800031
Entropy E MlfGreater than the corresponding vibration amplitude sequence of running speed frequency
Figure FDA00001611515800032
Entropy E Wfreq
3) Frequency ratio sequence
Figure FDA00001611515800033
the frequency ratio of the maximum value
Figure FDA00001611515800034
is less than the second set value;
4) frequency ratio sequence the frequency ratio of the minimum value
Figure FDA00001611515800036
greater than the third set value;
Deteminate machine group rotor one side radial journal bearing generation oil film whirl fault then; Otherwise oil film whirl fault does not take place in deteminate machine group rotor one side radial journal bearing.
2. a kind of Turbo-generator Set oil film whirl fault real-time identification method according to claim 1 is characterized in that said calculating low-frequency vibration amplitude sequence maximal value sequence
Figure FDA00001611515800037
Entropy E MlfUtilize formula
E mlf = Σ j = 1 m [ ( A j mlf ) 2 ln ( ( A j mlf ) 2 ) ] ,
Wherein, when ( A j Mlf ) 2 = 0 The time, Ln ( ( A j Mlf ) 2 ) = 0 ; J=1,2,3 ..., m; m = T t .
3. a kind of Turbo-generator Set oil film whirl fault real-time identification method according to claim 1 is characterized in that said low-frequency vibration amplitude sequence maximal value sequence Unstable state parameter ε AmlfUtilize formula
ε amlf=(S amlf+0.5-μ AA
Wherein, S AmlfIt is low-frequency vibration amplitude sequence maximal value sequence
Figure FDA000016115158000313
The backward number; μ AIt is low-frequency vibration amplitude sequence maximal value sequence
Figure FDA000016115158000314
The theoretical average of backward number, μ A=m (m-1)/4; σ AIt is low-frequency vibration amplitude sequence maximal value sequence
Figure FDA000016115158000315
Backward count the theoretical standard deviation,
Figure FDA000016115158000316
J=1,2,3 ..., m; m = T t .
4. a kind of Turbo-generator Set oil film whirl fault real-time identification method according to claim 1 is characterized in that the vibration amplitude that said calculating running speed frequency is corresponding
Figure FDA000016115158000318
Entropy E WfreqUtilize formula
E wfreq = Σ j = 1 m [ ( A j wfreq ) 2 ln ( ( A j wfreq ) 2 ) ] ,
Wherein, when ( A j Wfreq ) 2 = 0 The time, Ln ( ( A j Wfreq ) 2 ) = 0 ; J=1,2,3 ..., m, m = T t .
5. a kind of Turbo-generator Set oil film whirl fault real-time identification method according to claim 1 is characterized in that said first setting value is N 1-α/2(0,1), promptly probability is the standardized normal distribution variate-value of (1-α/2), wherein, sets α/2=0.5%.
6. a kind of Turbo-generator Set oil film whirl fault real-time identification method according to claim 1 is characterized in that said second setting value is 0.55.
7. a kind of Turbo-generator Set oil film whirl fault real-time identification method according to claim 1 is characterized in that said the 3rd setting value is 0.4.
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