CN102173709B - Property-adjustable gypsum-based grouting material - Google Patents

Property-adjustable gypsum-based grouting material Download PDF

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Publication number
CN102173709B
CN102173709B CN2011100377625A CN201110037762A CN102173709B CN 102173709 B CN102173709 B CN 102173709B CN 2011100377625 A CN2011100377625 A CN 2011100377625A CN 201110037762 A CN201110037762 A CN 201110037762A CN 102173709 B CN102173709 B CN 102173709B
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gypsum
grouting
adjustable
grouting material
gypsum base
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CN102173709A (en
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蔡剑育
洪永顺
陈友文
林华强
刘双华
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Guangdong Longhu Sci&tech Co Ltd
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Guangdong Longhu Sci&tech Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • C04B28/147Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention provides a property-adjustable gypsum-based grouting material. The grouting material comprises the following components in percentage by weight: 35-45% of semi-hydrated gypsum, 10-15% of ore slag powder, 2-4% of alkali-activator, 35-45% of aggregate, 1.0-1.5% of latex powder, 0.10-0.15% of efficient water reducing agent, 0.01-0.04% of efficient retarder, 0.03-0.07% of anti-sedimentation agent, 0.3-0.6% of moisture repellent and 0.01-0.02% of air entraining agent. In the grouting material, the gypsum is used as a gelled material, and the ore slag powder is utilized, so that waterproof tobermorite C-S-H and ettringite AFT (acryl foam tape) are generated under the excitation of the alkali-activator; and then the waterproof tobermorite C-S-H and the ettringite AFT are filled in the gap of the gypsum supplementary with additives matched with the gypsum, so that the grouting material has the advantages of high strength, good water tolerance, large flowability, good plastic expansion, rapid and easily-controlled coagulation time and no shrinkage after coagulation and hardening, thereby being especially suitable for high-precise equipment installation, foundation bolt anchorage, equipment foundation secondary grouting and the like under a relative dry environment.

Description

The gypsum base grouting material that a kind of performance is adjustable
Technical field
The present invention relates to a kind of grouting material, relating in particular to a kind of is the grouting material of gelling material with the gypsum, more specifically relates to a kind of adjustable gypsum base grouting of performance material that is used for high precision apparatus installation, foot bolt fastening or Equipment Foundations back-grouting.
Background technology
Grouting material be with strong material as aggregate, as wedding agent, it is formulated to be aided with materials such as upper flow regime, microdilatancy, anti-segregation with gelling material, it adds a certain amount of water at the construction field (site), can use after stirring.At present, the grouting material has been widely used in main equipment installation, ground Automatic Levelling, the leak stopping that intercepts water, nut anchoring or reinforcement engineering etc., and the grouting material that purposes is different need have different performances.For the installation rate of accelerating equipment, improve precision of equipment installation, prolong work-ing life of equipment, the anchoring of the back-grouting of Equipment Foundations and lower margin nut need be adopted that degree of mobilization is big, intensity is high and have the injection material of micro-expansibility.
Traditional grouting material all is to adopt cement as gelling material; But the Cement Production energy consumption is high, and the carbon discharge capacity is high, one ton of cement of every production; The direct discharging of carbonic acid gas in Wingdale high-temperature calcination process just reaches 0.51 ton; Discharge indirectly far above carbonic acid gas coal-fired in the manufacture of cement and that power consumption is produced, and adopt cement as gelling material, the slurry later stage shrinks serious.In order to prevent the contraction in cement later stage, generally adopt the method that adds swelling agent, but the amount of swelling agent is difficult to control, measure very fewly, be not enough to offset the shrinkage of cement, amount is too much, can cause late expansion excessive and material or equipment are damaged.With dihydrate gypsum production is that to have the semi-hydrated gypsum of gelling be directly not discharge carbonic acid gas; And discharging also is lower than manufacture of cement indirectly, then adopt the gypsum base building materials to replace the cement based building materials, thus reduce carbon emission; Be following a kind of inevitable trend; But gypsum belongs to air hardening cementitious materials, and water tolerance is relatively poor, and intensity can not continue to increase behind the setting and harden.One Chinese patent application 200810021725.3 discloses a kind of method for preparing the gypsum base self-leveling material with desulfurated plaster; This method is earlier desulfurated plaster to be calcined in calcining kiln, mixes mutually with the retardant of the water reducer that accounts for material gross weight 0.1-1%, 0.01-0.5%, the water-holding agent of 0.02-5%, the skimmer of 0.05-0.2%, the river sand of 25-45% and the packing material of 0-20% with the terra alba that accounts for after the material weight 50-78% calcination processing then; The gypsum base self-leveling material that adopts above-mentioned patented claim method to obtain, though degree of mobilization is good, intensity is lower, water tolerance is also relatively poor, and the plastic stage do not have vertical expansible effect, and be not suitable for grouting and use.
Summary of the invention
For solving the problem of above existence; The purpose of this invention is to provide a kind of performance adjustable, with the grouting material of gypsum as gelling material; This grouting material has better water tolerance, higher-strength and higher plastic expansion rate, is suitable for high precision apparatus installation under the relatively dry environment, foot bolt fastening or Equipment Foundations back-grouting.
For realizing above purpose, gypsum base that performance of the present invention is adjustable grouting material comprises following each component and weight proportion:
Figure BSA00000433991800021
The preferred natural β-semi-hydrated gypsum of above-mentioned semi-hydrated gypsum or desulfurization β-semi-hydrated gypsum.
The S105 grade slag powder that the preferred activity index of above-mentioned slag powders is higher.
The preferred silicate cement of above-mentioned alkali-activator.
For the better degree of mobilization that increases the grouting material, preferred silica sand of above-mentioned aggregate or river sand, and adopt following particle diameter and grating:
30~50 orders, 75% weight ratio
70~140 orders, 25% weight ratio
For better grouting material and the cohesive force of base material and the water tolerance of grouting material of improving, above-mentioned latex powder preferably has silane-modified ethene and the vinylchlorid and the vinyl laurate terpolymer rubber powder (E/Vc/VL) of process of strong hydrophobic nature.
The preferred poly carboxylic acid ether of above-mentioned high efficiency water reducing agent water reducer.
Above-mentioned high-efficient retarder preferred amino acid calcium salt gypsum special retarder, this retardant volume is little, and the slow setting time is long, and it is very little that gypsum intensity is reduced amplitude.
In order to prevent the sedimentation of aggregate, improve the whole stability of grouting material, the preferred LV hydroxyethyl ether cellulose of above-mentioned antisettling agent.
The preferred gypsum special-purpose organic silicon of above-mentioned hydrophober powder.
The preferred aluminium powder of above-mentioned air.
Gypsum base grouting material of the present invention; Adopt gypsum as gelling material; Utilize slag powders under the exciting of alkali-activator, generate water-proof hydrated calcium silicate C-S-H and calcium alum AFT, C-S-H is filled in the space of gypsum; And be aided with the additive that matees with gypsum, making the grouting material have following excellent properties:
1, intensity is high: 1d ultimate compression strength is greater than 10MPa; The 28d folding strength is greater than 10MPa, and ultimate compression strength is greater than 30MPa.
2, water-tolerant: immersion softening system number average was greater than 0.7 in one day, seven days.
3, degree of mobilization is big: degree of mobilization is 300~380mm, and can regulate as required, does not need manual work to vibrate, just can the completely filled space, and can realize the gentle self-compacting of gravity flow.
4, plastic expansion is good: through adding air entrapment agent, making 1 day vertical rate of expansion of grouting material is 0.1~0.2%.
5, time of coagulation is fast and be prone to control: the presetting period is at 90-180min, and the amount that can regulate retardant as required makes time of coagulation less than 30min.
6, fragility is little: the backfin ratio is less than 3.
7, do not shrink: can not produce contraction behind the grouting material setting and harden.
Embodiment
Embodiment 1
Figure BSA00000433991800031
Figure BSA00000433991800041
2, preparation: by above-mentioned prescription each component is put into whisking appliance, the water of mix component gross weight 28% promptly gets required grouting material.
Embodiment 2
Figure BSA00000433991800042
2, preparation: by above-mentioned prescription each component is put into whisking appliance, the water of mix component gross weight 31% promptly gets required grouting material.
Embodiment 3
Figure BSA00000433991800051
2, preparation: by above-mentioned prescription each component is put into whisking appliance, the water of mix component gross weight 30% promptly gets required grouting material.
The grouting material that the foregoing description 1,2,3 is obtained carries out performance test, and the result who obtains is as shown in the table:
Figure BSA00000433991800052
Can be found out that by last table it is big to mix the water yield, degree of mobilization is also big, descends to some extent but intensity is corresponding.

Claims (10)

1. the adjustable gypsum base grouting of performance is expected, comprises following each component and weight proportion:
Figure FSB00000865652500011
2. gypsum base that performance according to claim 1 is adjustable grouting material, it is characterized in that: said semi-hydrated gypsum is natural β-semi-hydrated gypsum or desulfurization β-semi-hydrated gypsum.
3. gypsum base that performance according to claim 2 is adjustable grouting material, it is characterized in that: said alkali-activator is a silicate cement.
4. gypsum base that performance according to claim 3 is adjustable grouting material is characterized in that: preferred silica sand of said aggregate or river sand, and adopt following particle diameter and grating:
30~50 orders, 75% weight ratio
70~140 orders, 25% weight ratio.
5. gypsum base that performance according to claim 4 is adjustable grouting material is characterized in that: said latex powder is process silane-modified ethene and vinylchlorid and vinyl laurate terpolymer rubber powder.
6. according to claim 4 or the adjustable gypsum base grouting of 5 described performances material, it is characterized in that:
Said high efficiency water reducing agent is a poly carboxylic acid ether water reducer.
7. according to claim 4 or the adjustable gypsum base grouting of 5 described performances material, it is characterized in that:
Said high-efficient retarder is an amino-acid calcium gypsum special retarder.
8. according to claim 4 or the adjustable gypsum base grouting of 5 described performances material, it is characterized in that:
Said antisettling agent is the LV hydroxyethyl ether cellulose.
9. according to claim 4 or the adjustable gypsum base grouting of 5 described performances material, it is characterized in that:
Said hydrophober is gypsum special-purpose organic silicon powder.
10. according to claim 4 or the adjustable gypsum base grouting of 5 described performances material, it is characterized in that:
Said air entrapment agent is an aluminium powder.
CN2011100377625A 2011-02-11 2011-02-11 Property-adjustable gypsum-based grouting material Expired - Fee Related CN102173709B (en)

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Publication number Priority date Publication date Assignee Title
CN102924023B (en) * 2012-11-21 2014-08-20 广西云燕特种水泥建材有限公司 Sulphoaluminate-base high-strength grouting concrete and preparation method thereof
CN104556925A (en) * 2013-10-16 2015-04-29 同济大学 Gypsum-based seal mortar for through-wall holes and preparation method of gypsum-based seal mortar
CN103553526B (en) * 2013-10-16 2016-01-13 上海利物宝建筑科技有限公司 Gypsum base door and window joint filling seal sand slurry and its preparation method and application
CN103496936B (en) * 2013-10-16 2015-09-09 上海利物宝建筑科技有限公司 Assembled architecture component splicing seams gypsum base sealing material and application thereof
CN103601462B (en) * 2013-11-29 2015-08-05 国家电网公司 A kind of non-cement mine tailing concrete grouting material for transmission tower foundation
CN104628349B (en) * 2015-02-06 2016-09-14 武汉理工大学 A kind of ardealite base upper flow regime grouting material
CN109133695A (en) * 2018-10-12 2019-01-04 四川绵筑新材料有限公司 A kind of phosphorus building gypsum plastering mortar waterproof admixture and its application method
CN109095867B (en) * 2018-10-30 2020-11-10 广东龙湖科技股份有限公司 Pourable water-resistant gypsum pouring material and preparation method thereof
CN110031360A (en) * 2019-03-05 2019-07-19 广东龙湖科技股份有限公司 A kind of detection of inorganic flow material homogeneity and representation method
CN110482901B (en) * 2019-08-20 2021-11-09 中建西部建设建材科学研究院有限公司 Retarding water reducer for phosphorus building gypsum and preparation method thereof
CN112694311B (en) * 2021-03-02 2022-05-27 王柏泉 Composition for self-compacting gypsum-based board, board and composite board comprising same
CN113735525B (en) * 2021-09-24 2022-06-14 济南圣乔工程科技有限公司 Underwater non-dispersible grouting material for pile foundation repair and preparation method thereof

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CN101054284A (en) * 2007-05-25 2007-10-17 浙江大学 Desulfurated gypsum self-leveling material and preparation method thereof
CN101337802A (en) * 2008-08-15 2009-01-07 同济大学 Large-doping-amount slag powder dry mixing mortar using desulphurization gypsum as excitant
CN101704657A (en) * 2009-12-10 2010-05-12 浙江天达环保有限公司 Self-levelling material using bauxite and desulfurization gypsum as base materials and preparation method thereof
CN101767971A (en) * 2010-01-14 2010-07-07 同济大学 Inorganic heat-preservation sand pulp with desulfurated gypsum as main gelled materials

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JP5442944B2 (en) * 2007-09-05 2014-03-19 電気化学工業株式会社 Injection material and injection method
JP2009132808A (en) * 2007-11-30 2009-06-18 Nittetsu Cement Co Ltd Grouting material and regulation method of curing time

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CN101054284A (en) * 2007-05-25 2007-10-17 浙江大学 Desulfurated gypsum self-leveling material and preparation method thereof
CN101337802A (en) * 2008-08-15 2009-01-07 同济大学 Large-doping-amount slag powder dry mixing mortar using desulphurization gypsum as excitant
CN101704657A (en) * 2009-12-10 2010-05-12 浙江天达环保有限公司 Self-levelling material using bauxite and desulfurization gypsum as base materials and preparation method thereof
CN101767971A (en) * 2010-01-14 2010-07-07 同济大学 Inorganic heat-preservation sand pulp with desulfurated gypsum as main gelled materials

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