CN102167983B - Preparation method of low-density high-temperature-resistant aluminum oxide thermal-insulation material - Google Patents
Preparation method of low-density high-temperature-resistant aluminum oxide thermal-insulation material Download PDFInfo
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- CN102167983B CN102167983B CN 201110058828 CN201110058828A CN102167983B CN 102167983 B CN102167983 B CN 102167983B CN 201110058828 CN201110058828 CN 201110058828 CN 201110058828 A CN201110058828 A CN 201110058828A CN 102167983 B CN102167983 B CN 102167983B
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Abstract
The invention discloses a preparation method of a low-density high-temperature-resistant aluminum oxide thermal-insulation material, which comprises the following steps: introducing a phase splitting process in a sol-gel method, drying at normal temperature, and carrying out heat treatment at certain temperature to obtain the low-density high-temperature-resistant aluminum oxide thermal-insulation material. The low-density high-temperature-resistant aluminum oxide thermal-insulation material has a hollow microspherical mesoporous-microporous dual structure, and has the advantages of high porosity, low density, low thermal conductivity, favorable high-temperature insulation performance and high strength. The method disclosed by the invention has the advantages of simple technique and low cost, is suitable for industrial production, and has important application prospects in the field of high-temperature insulation.
Description
Technical field
The present invention relates to a kind of preparation method of low density high-temperature resistant aluminium oxide lagging material.
Background technology
The characteristics of porous material are that density is little, and porosity is high, and specific surface area is large, see through effect etc. to gas is selective, be widely used at present various fields, as prevent the loss of heat as lagging material, come one-tenth useful in the Recycling of waste liquid to grade as sorbing material.Under the situation that the energy and environment problem becomes increasingly conspicuous, research preparation high porosity, high-specific surface area, high-intensity porous material has become the emphasis of current scientific research.
Porous material (aerogel) with good thermal and insulating performance uses the sol-gel method preparation usually, normal operation hydrolysis metal alkoxide makes its gelation and cooperates the supercritical drying preparation, but this method has shortcoming clearly: the one, and the metal alkoxide that uses is expensive, the preparation difficulty, hydrolysis rate control difficulty is difficult to industrial applications in the hydrolytic process; The 2nd, the supercritical drying equipment that uses is complicated, and operating process is loaded down with trivial details, and relatively more dangerous, is difficult to obtain large-sized block body stephanoporate material.In addition, adopt the porous material (aerogel) of supercritical drying preparation at high temperature very easily to produce sintering shrinkage, heat insulating in the time of can't being applied to high temperature, therefore, simple, with low cost, the resistant to elevated temperatures novel low density high temperature resistant heat insulation material of development preparation technology tool is of great significance.
Summary of the invention
The object of the present invention is to provide a kind of technique simple, with low cost, be fit to the preparation method of the low density high-temperature resistant aluminium oxide lagging material of suitability for industrialized production.
The preparation method of low density high-temperature resistant aluminium oxide lagging material of the present invention may further comprise the steps
1) gets crystal aluminum chloride, ethanol, deionized water, 1,2-propylene oxide and polyoxyethylene, its mass ratio is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Qu Li Shui ﹕ 1,2-Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕ 0.9-1.1 ﹕ 1.2-1.6 ﹕ 0.014-0.028;
2) under 15 ℃ of-25 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃-1200 ℃ thermal treatment 1-5 hour, obtain low density high-temperature resistant aluminium oxide lagging material.
The present invention can change the microscopic appearance of low density high-temperature resistant aluminium oxide lagging material by regulating content and bath temperature and the thermal treatment temp of the polyoxyethylene, 1,2 epoxy prapane and the deionized water that add, realizes that macroscopical density is at 0.1-0.6g/cm
3The Effective Regulation of scope.
The present invention compares with technical background, has following advantage:
The cost of material that the present invention uses is cheap, and the equipment of use is simple, and is easy to operate, and can prepare the high temperature resistant porous alumina lagging material of large-sized low density.The microtexture of the low density high-temperature resistant aluminium oxide lagging material that the inventive method obtains is that hollow ball is piled up, and mesoporous-micropore dual structure that the hollow ball surface exists has high porosity, low density (0.1-0.6g/cm
3), high strength, high temperature resistant (1200
oC), the characteristics such as thermal conductivity is low have important application in the high temperature insulating field.
Description of drawings
Fig. 1 is the low power electron scanning micrograph of the low density high-temperature resistant aluminium oxide lagging material of embodiment 1 preparation.
Fig. 2 is the high power electron scanning micrograph of the low density high-temperature resistant aluminium oxide lagging material of embodiment 1 preparation.
Embodiment:
Embodiment 1
1) the raw materials quality ratio of the present embodiment use is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Qu Li Shui ﹕ 1,2-Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕, 0.9 ﹕, 1.6 ﹕ 0.014;
2) under 15 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃ of thermal treatments 5 hours, obtain low density high-temperature resistant aluminium oxide lagging material.
The density of the low density porous aluminum oxide lagging material that this embodiment prepares is as shown in table 1.Its microscopic appearance is seen Fig. 1, Fig. 2.
Embodiment 2
1) the raw materials quality ratio of the present embodiment use is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Shui ﹕ Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕, 0.9 ﹕, 1.6 ﹕ 0.014;
2) under 15 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃ of thermal treatments 3 hours, obtain low density high-temperature resistant aluminium oxide lagging material.
The density of the low density porous aluminum oxide lagging material that this embodiment prepares is as shown in table 1.
Embodiment 3
1) the raw materials quality ratio of the present embodiment use is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Shui ﹕ Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕, 0.9 ﹕, 1.6 ﹕ 0.028;
2) under 25 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃ of thermal treatments 5 hours, obtain low density high-temperature resistant aluminium oxide lagging material.
The density of the low density porous aluminum oxide lagging material that this embodiment prepares is as shown in table 1.
Embodiment 4
1) the raw materials quality ratio of the present embodiment use is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Shui ﹕ Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕, 1.1 ﹕, 1.6 ﹕ 0.014;
2) under 25 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃ of thermal treatments 1 hour, obtain low density high-temperature resistant aluminium oxide lagging material.
The density of the low density porous aluminum oxide lagging material that this embodiment prepares is as shown in table 1.
Embodiment 5
1) the raw materials quality ratio of the present embodiment use is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Shui ﹕ Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕, 0.9 ﹕, 1.6 ﹕ 0.014;
2) under 25 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 1200 ℃ of thermal treatments 1 hour, obtain low density high-temperature resistant aluminium oxide lagging material.
The density of the low density porous aluminum oxide lagging material that this embodiment prepares is as shown in table 1.
Embodiment 6
1) the raw materials quality ratio of the present embodiment use is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Shui ﹕ Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕, 0.9 ﹕, 1.2 ﹕ 0.014;
2) under 25 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃ of thermal treatments 5 hours, obtain low density high-temperature resistant aluminium oxide lagging material.
The density of the low density porous aluminum oxide lagging material that this embodiment prepares is as shown in table 1.
Low density porous aluminum oxide lagging material density measurement result after table 1 thermal treatment
The embodiment numbering | Macroscopic view density (g/cm 3) |
1 | 0.1142 |
2 | 0.3701 |
3 | 0.2907 |
4 | 0.4284 |
5 | 0.1502 |
6 | 0.5963 |
Claims (1)
1. the preparation method of a low density high-temperature resistant aluminium oxide lagging material is characterized in that may further comprise the steps
1) gets crystal aluminum chloride, ethanol, deionized water, 1,2-propylene oxide and polyoxyethylene, its mass ratio is: crystallization Lvization Lv ﹕ Yi Chun ﹕ Qu Li Shui ﹕ 1,2-Huan Yang Bing Wan ﹕ polyoxyethylene=1 ﹕, 1 ﹕ 0.9-1.1 ﹕ 1.2-1.6 ﹕ 0.014-0.028;
2) under 15 ℃ of-25 ℃ of water bath with thermostatic control conditions, polyoxyethylene and ethanol are mixed, polyoxyethylene is well dispersed in the ethanol;
3) keep water bath with thermostatic control, under agitation condition, mixed solution and dripping deionized water at ethanol and polyoxyethylene, make polyoxyethylene be dissolved in the deionized water fully, then add crystal aluminum chloride, crystal aluminum chloride is fully dissolved after, add again 1, the 2-propylene oxide stirs and pours in the mould after 10 seconds;
4) with die sealing, placed 24 hours, form gel;
5) gel is immersed in the aqueous isopropanol wears out, the consumption of Virahol is 3 times of gel volume, changes Virahol one time every 24 hours in originally 72 hours, is immersed in after 72 hours and is aged to 7 days in the aqueous isopropanol;
6) remove aging liquid, dry under the normal temperature, obtain the porous alumina xerogel;
7) with the porous alumina xerogel 800 ℃-1200 ℃ thermal treatment 1-5 hour, obtain low density high-temperature resistant aluminium oxide lagging material.
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CN105670616A (en) * | 2016-03-08 | 2016-06-15 | 浙江大学 | Manganous ion doped spherical aluminum nitride red-light phosphor and preparation method thereof |
CN109337350B (en) * | 2018-09-11 | 2021-02-12 | 东莞市雄林新材料科技股份有限公司 | Temperature-resistant TPU film for automotive interior and preparation method thereof |
CN111099909B (en) * | 2019-12-30 | 2020-12-29 | 浙江大学 | High-performance ceramic with surface modified polycrystalline mullite fiber compounded with rare earth lanthanum zirconate and preparation method thereof |
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CN101254449A (en) * | 2008-03-20 | 2008-09-03 | 绍兴纳诺气凝胶新材料研发中心有限公司 | Preparation of oxide nano thread reinforced transparency aerogel block body material |
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CN101254449A (en) * | 2008-03-20 | 2008-09-03 | 绍兴纳诺气凝胶新材料研发中心有限公司 | Preparation of oxide nano thread reinforced transparency aerogel block body material |
CN101456569A (en) * | 2008-07-22 | 2009-06-17 | 绍兴纳诺气凝胶新材料研发中心有限公司 | Method for quick-speed preparing aerogel by hydro-thermal synthesis at low cost |
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