CN102160237B - Electric component, structure for mounting electric component, and method for mounting electric component - Google Patents

Electric component, structure for mounting electric component, and method for mounting electric component Download PDF

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Publication number
CN102160237B
CN102160237B CN200980136458.7A CN200980136458A CN102160237B CN 102160237 B CN102160237 B CN 102160237B CN 200980136458 A CN200980136458 A CN 200980136458A CN 102160237 B CN102160237 B CN 102160237B
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China
Prior art keywords
mentioned
splicing ear
ear portion
electric component
metallic plate
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CN200980136458.7A
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Chinese (zh)
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CN102160237A (en
Inventor
沟渊慎一
石川吉纪
佐藤祐司
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Alps Alpine Co Ltd
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Alps Electric Co Ltd
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Publication of CN102160237A publication Critical patent/CN102160237A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/306Lead-in-hole components, e.g. affixing or retention before soldering, spacing means
    • H05K3/308Adaptations of leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3447Lead-in-hole components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H19/00Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
    • H01H19/54Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand the operating part having at least five or an unspecified number of operative positions
    • H01H19/56Angularly-movable actuating part carrying contacts, e.g. drum switch
    • H01H19/58Angularly-movable actuating part carrying contacts, e.g. drum switch having only axial contact pressure, e.g. disc switch, wafer switch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H25/00Switches with compound movement of handle or other operating part
    • H01H25/06Operating part movable both angularly and rectilinearly, the rectilinear movement being along the axis of angular movement
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10742Details of leads
    • H05K2201/1075Shape details
    • H05K2201/10818Flat leads
    • H05K2201/10833Flat leads having a curved or folded cross-section

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Multi-Conductor Connections (AREA)
  • Structures For Mounting Electric Components On Printed Circuit Boards (AREA)

Abstract

Provided is an electric component wherein a good solder fillet can be formed, especially when a connecting terminal section is inserted into a through hole of a printed board and soldered by a reflow method, and high mounting reliability can be obtained. A structure for mounting the electric component and a method for mounting the electric component are also provided. Connecting terminal sections (17, 18) which configure the rotating electric component has outer circumferential surfaces (17a, 18a), i.e., curved surfaces, formed by bending metal plates (3, 6). Leading ends (17b, 18b) of the connecting terminal sections (17, 18) form a push-out section (37) which pushes out a cream solder applied in the through hole, and the leading ends function as a sucking section (38) for sucking the solder, which is molten by the heated outer circumferential surfaces (17a, 18a), into between the outer circumferential surfaces and the inner wall of the through hole.

Description

The mounting structure of electric component and above-mentioned electric component and the installation method of above-mentioned electric component
Technical field
The present invention relates to possess can be in the through hole of printed base plate the electric component of splicing ear portion of reflow soldering and the installation method of the mounting structure of above-mentioned electric component and above-mentioned electric component.
Background technology
The electric component such as IC and electric capacity fetches by Reflow Soldering the structure that carries out installing on surface is becoming main flow.
Therefore, all the time, for inserting in the through hole of printed base plate to carry out the electric component of immersed solder, have with other elements and jointly carry out the requirement of soldering operation.
But, in patent documentation 1, in disclosed rotary electric component, do not recognize the problems referred to above, certainly just there is no the open means for addressing this problem yet.
On the other hand, in patent documentation 2, disclose and in the through hole of printed base plate, filled paste scolder, then needle-like terminal has been inserted in through hole to carry out the invention of reflow soldering.
But, as disclosed electric component in patent documentation 1, in the fixed contact being formed by metallic plate, be embedded in matrix, a part for metallic plate stretches out from matrix to foreign side to form the element of splicing ear portion, because the thickness of metallic plate is very thin, even if therefore splicing ear portion is inserted in the through hole that is filled with paste scolder and can not suitably extrude paste scolder, between splicing ear portion and the real estate of printed base plate, there is to form the unfavorable condition of good solder fillet.
Prior art document
Patent documentation
Patent documentation 1: TOHKEMY 2007-179882 communique
Patent documentation 2: TOHKEMY 2006-32702 communique
Summary of the invention
The problem that invention will solve
Therefore, the present invention is the invention for addressing the above problem, its objective is especially, provide while carrying out reflow soldering in the through hole that splicing ear portion is inserted to printed base plate and can form good solder fillet, and can obtain the installation method of the electric component of high installation reliability and the mounting structure of above-mentioned electric component and above-mentioned electric component.
For the means of dealing with problems
Electric component of the present invention, is characterized in that,
Have: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming, carries out reflow soldering on printed base plate,
Above-mentioned splicing ear portion is the shape that makes above-mentioned metallic plate distortion, has: for the portion that extrudes that the paste scolder of filling at above-mentioned through hole is extruded; And for the scolder of heat fused is attracted and the inwall of above-mentioned through hole between suction unit.
Like this, even the thin thickness of the metallic plate of burying underground at matrix, also paste scolder suitably can be extruded in right amount from through hole, and the scolder of heating and melting can be attracted between splicing ear portion and the inwall of through hole, like this, can between the side of splicing ear portion and the real estate of printed base plate, suitably form solder fillet.Therefore, can the reflow soldering securely in the through hole on being formed at printed base plate by splicing ear portion, and the electric component that installation reliability is high can be provided.
In the present invention, preferably, above-mentioned splicing ear portion, by above-mentioned metallic plate bending machining and with the outer peripheral face between Surface forming is from front end to rear end, the front end of above-mentioned splicing ear portion is the above-mentioned portion that extrudes, above-mentioned outer peripheral face is above-mentioned suction unit.
In addition, electric component of the present invention, is characterized in that,
Have: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming, carries out reflow soldering on printed base plate,
Above-mentioned splicing ear portion is by above-mentioned metallic plate bending machining and by the shape of the outer peripheral face between Surface forming is from front end to rear end.
In the present invention, by metal sheet bending machining is formed to splicing ear portion so that outer peripheral face is curved surface, and can between the inwall of through hole and the outer peripheral face of splicing ear portion, in broad range, form the roughly minim gap of certain intervals, therefore, can between the side of splicing ear portion and the real estate of printed base plate, form good solder fillet.
In the present invention, preferred above-mentioned splicing ear portion possesses inside bend portion and is positioned at the outside of above-mentioned inside bend portion and has the outside curve portion of above-mentioned outer peripheral face.For example, in splicing ear portion, be inner during for empty shape, it is inner that paste scolder is easy to enter cavity, can not suitably push paste scolder, still, in the present invention, in the inner side of outside curve portion, possess inside bend portion, can effectively dwindle the space in the front end formation of splicing ear portion.Therefore, paste scolder can be extruded effectively in right amount from through hole, can be formed better solder fillet.
In addition, in the present invention, the front end of preferred above-mentioned inside bend portion is more outstanding than the front end of above-mentioned outside curve portion.In addition,, preferably in above-mentioned inside bend portion, from the front end of above-mentioned inside bend portion extreme direction towards above-mentioned outside curve portion, be formed with inclined plane.Like this, can be effectively by paste scolder laterally (outer peripheral face direction) extrude, form the solder fillet of better and modest size.
In addition, in the present invention, preferably the shape of above-mentioned outer peripheral face is cylindric or oval column roughly roughly.Like this, can more effectively between the inwall of through hole and the outer peripheral face of splicing ear portion, in broad range, form the roughly minim gap of certain intervals, therefore, can between the side of splicing ear portion and the real estate of printed base plate, form better solder fillet.
Or, in the present invention, above-mentioned splicing ear portion is that above-mentioned metallic plate stretches out direction along it and is bent and makes the overlapping shape of above-mentioned metallic plate, the front end of above-mentioned splicing ear portion is the above-mentioned portion that extrudes, and it is at least the formation of above-mentioned suction unit that the bight of the periphery of above-mentioned splicing ear portion or protuberance also can become.By metallic plate is crooked as so, can simply and suitably form and extrude portion and suction unit.
In addition, electric component of the present invention, is characterized in that, has: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming, carries out reflow soldering on printed base plate,
Above-mentioned splicing ear portion is that above-mentioned metallic plate stretches out direction along it and is bent and makes the overlapping shape of above-mentioned metallic plate.Like this, even if the thickness of slab of the metallic plate of burying underground at matrix is thin, also paste scolder can be extruded in right amount from through hole, and the scolder of heating and melting can be attracted between splicing ear portion and the inwall of through hole, like this, can between the side of splicing ear portion and the real estate of printed base plate, suitably form solder fillet.Therefore, can provide by splicing ear portion reflow soldering securely in the through hole on being formed at printed base plate, the electric component that installation reliability is high.
In the present invention, as described above by metallic plate bending in mode overlapping on thickness direction in, above-mentioned splicing ear portion is overlapping more than three pieces above-mentioned metallic plate bar-shaped more suitable in thickness of slab direction.In splicing ear portion, be overlapping more than three pieces during metallic plate bar-shaped, can more reliably paste scolder be extruded in right amount from through hole, and the scolder of heating and melting can be attracted between splicing ear portion and the inwall of through hole.Therefore, can provide by splicing ear portion reflow soldering effectively in the through hole on being formed at printed base plate, the electric component that installation reliability is higher.
In addition, in the present invention, preferred above-mentioned splicing ear portion has the central central board that is positioned at above-mentioned metallic plate and the curved tabs portion that is positioned at its both sides, above-mentioned curved tabs portion and above-mentioned central board between crooked, and make above-mentioned central board and a pair of above-mentioned curved tabs portion overlapping in thickness of slab direction.By crooked between the curved tabs portion of central board and its both sides as described above, undertaken overlappingly, can easily possess the processing of the splicing ear portion of the portion of extruding and suction unit.
For example, in the present invention, front end face and the section of above-mentioned splicing ear portion form whirlpool shape.
In addition, in the present invention, the above-mentioned metallic plate preferably stretching out to the foreign side of above-mentioned matrix, extends to direction away from aforesaid operations parts through bend, than above-mentioned bend, by free end side, above-mentioned splicing ear portion is being set.Like this, due on matrix, bury underground fixing distolateral be one piece of metal sheet (be not bent etc.), so can metallic plate be firmly fixed and is bearing on matrix by inlaying to be shaped.In addition, the part of bend also only forms one piece of metallic plate in thickness of slab direction, thus can be easily from the part crooked metal sheet of bend.
In addition, the invention is characterized in, in the mounting structure of the electric component of above-mentioned record, above-mentioned splicing ear portion is inserted in the through hole of above-mentioned printed base plate and carries out reflow soldering, between the real estate of above-mentioned printed base plate and the side of above-mentioned splicing ear portion, is formed with solder fillet.Like this, the electric component of the application of the invention, even the thin thickness of the metallic plate of burying underground at matrix, also paste scolder can be extruded in right amount from through hole, and the scolder of heating and melting can be attracted between splicing ear portion and the inwall of through hole, like this, can between the side of splicing ear portion and the real estate of printed base plate, suitably form solder fillet.Therefore, can make reflow soldering securely in the through hole of electric component on being formed at printed base plate, installation reliability is high.
In addition, the invention is characterized in, the mounting structure of the above-mentioned electric component that the outer peripheral face from the front end of splicing ear portion to rear end forms with Surface forming, above-mentioned splicing ear portion carries out reflow soldering in the through hole of circular shape or substantially elliptical shape, between the real estate of above-mentioned printed base plate and the side of above-mentioned splicing ear portion, is formed with solder fillet.
Like this, can between the inwall of through hole and the outer peripheral face of splicing ear portion, in broad range, form the roughly minim gap of certain intervals, therefore, can between splicing ear portion side side and the real estate of printed base plate, more effectively form good solder fillet.
In addition, in the present invention, can effectively be applicable on printed base plate to be also provided with the formation of other element that has carried out reflow soldering except possessing the electric component of above-mentioned splicing ear portion.
In addition, the installation method of electric component of the present invention, this electric component has: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming on printed base plate and carries out reflow soldering, it is characterized in that,
By making the above-mentioned splicing ear portion of the shape of above-mentioned metallic plate distortion extrude the paste scolder of filling in above-mentioned through hole, and, the scolder of heating and melting is attracted and the inwall of above-mentioned through hole between, between the real estate of above-mentioned printed base plate and the side of above-mentioned splicing ear portion, form solder fillet.
In the present invention, even the thin thickness of the metallic plate of burying underground at the matrix of electric component, also can as described above paste scolder be extruded in right amount from through hole, and the scolder of thawing can be attracted between splicing ear portion and the inwall of through hole, like this, can between the real estate of printed base plate and the side of splicing ear portion, form good solder fillet.By above content, compared with the past electric component simply and securely can being reflow soldered in the through hole forming on printed base plate.
In addition, in the present invention, can effectively be applicable to together by reflow soldering, be installed to the formation on printed base plate by possessing the electric component of above-mentioned splicing ear portion and other element beyond above-mentioned electric component.
That is, according to the present invention, the electric component and other element that possess splicing ear of the present invention portion together can be installed with reflow soldering, can be realized commonization of reflow process, can realize simple installation method.In addition,, by commonization of reflow process, can suppress deteriorated etc. for the installation strength of electric component of the present invention and other element.
The effect of invention
Even the thinner thickness of the metallic plate that electric component of the present invention is buried underground at matrix, also paste scolder can be extruded in right amount from through hole, and the scolder of heating and melting can be attracted between splicing ear portion and the inwall of through hole, like this, can between the side of splicing ear portion and the real estate of printed base plate, suitably form solder fillet.Therefore, can the reflow soldering securely in the through hole on being formed at printed base plate by the splicing ear portion of electric component, and can improve installation reliability.
Accompanying drawing explanation
Fig. 1 is the stereogram of the rotary electric component of present embodiment.
Fig. 2 is the exploded perspective view of the rotary electric component shown in Fig. 1.
Fig. 3 is the stereogram of the splicing ear portion of the first execution mode.
Fig. 4 is the front view of the splicing ear portion of the first execution mode.
Fig. 5 is the end view of the splicing ear portion of the first execution mode.
Fig. 6 means the process chart of manufacture method of the splicing ear portion of the first execution mode.
Fig. 7 means by the splicing ear portion of present embodiment the process chart of the installation method of reflow soldering in the through hole on being formed at printed base plate (removing scraper plate (ス キ mono-ジ) and splicing ear portion represents with external application cutaway view).
Fig. 8 means the partial top view of relation between the splicing ear portion of rotary electric component and the through hole of printed base plate and conductive part (pad).
Fig. 9 represents the shape of the splicing ear portion of present embodiment, (a) is front view, is (b) end view, is (c) rearview.
Figure 10 means the rearview of shape of the splicing ear portion of other execution modes.
Figure 11 is the front view that makes to form before the metallic plate bending of splicing ear portion.
Embodiment
Fig. 1 is the stereogram of the rotary electric component of present embodiment, Fig. 2 is the exploded perspective view of the rotary electric component shown in Fig. 1, Fig. 3 is the stereogram of the splicing ear portion of the first execution mode, Fig. 4 is the front view of the splicing ear portion of the first execution mode, Fig. 5 is the end view of the splicing ear portion of the first execution mode, Fig. 6 means the process chart of manufacture method of the splicing ear portion of the first execution mode, Fig. 7 means by the splicing ear portion of present embodiment the process chart of the installation method of reflow soldering in the through hole on being formed at printed base plate (remove scraper plate and splicing ear portion represents with external application cutaway view), Fig. 8 means the partial top view of relation between the splicing ear portion of rotary electric component and the through hole of printed base plate and conductive part (pad), Fig. 9 represents the shape of the splicing ear portion of the second execution mode, (a) be front view, (b) be end view, (c) be rearview, Figure 10 means the rearview of shape of the splicing ear portion of other execution modes, Figure 11 is the front view that makes to form before the metallic plate bending of splicing ear portion.
The structure of the rotary electric component 1 shown in Fig. 1, Fig. 2 has: what the first metallic plate 3, consist of buries the first matrix (the first housing) 4 that fixed contact 2 forms underground; Moving contact 5; What the second metallic plate 6, consist of buries the second matrix (the second housing) 8 that fixed contact 7 forms underground; Driving body 9; Sliding part formation portion 10; Cam part 11; O shape ring 12; Leaf spring 13; Bearing portion 14; Mounting panel 15 and functional unit 16.
The first matrix 4 and the second matrix 8 are formed by synthetic resin.The first metallic plate 3 and the second metallic plate 6 are inlayed shaping respectively on the first matrix 4 and the second matrix 8.The first metallic plate 3 and the second metallic plate 6 are by die-cut formation of metallic plate that the narrow strip by thin is formed.Material is phosphor bronze etc., implements from the teeth outwards the silver-plated of nickel bottom.
The surface of the first matrix 4 is concave shape, in its bottom surface, exposes fixed contact 2.By this fixed contact 2 and moving contact 5, form push switch.Functional unit 16 can be pressed and be supported on above-below direction (rotation direction).When functional unit 16 downward directions are pressed, thereby moving contact 5 is pressed and is made push switch for opening to fixed contact 2 directions.
In addition, the surface of the second matrix 8 is concave shape, in its bottom surface, exposes fixed contact 7.Fixed contact 7 consists of common area, A alpha region and B alpha region.Sliding part formation portion 10 is formed by the thin-sheet metal plate of conductivity.In sliding part formation portion 10, be respectively equipped with the first sliding part, the second sliding part and the 3rd sliding part.The second matrix 8 is encoding boards of encoder.Functional unit 16 is rotatably supported.When making functional unit 16 rotation, cam part 11 is rotated together with sliding part formation portion 10, and the first to the 3rd sliding part slides respectively on common area, A alpha region and the B alpha region be located on the second matrix 8.Like this, can from A mutually the lead-out terminal of use (be equivalent to described later splicing ear portion 17) and B mutually the lead-out terminal of use obtain the signal of the impulse waveform of phase deviation.Have, the upper surface of cam part 11 is male and fomale(M&F) on Zhou Fangxiang again, when making functional unit 16 rotation, can obtain the click sense of touch of rattling away by sending the male and fomale(M&F) sliding contact of leaf spring 13 that click sound uses and cam part 11.
As shown in Figure 1 and Figure 2, the second metallic plate 6 of burying underground at the second matrix 8 forms the foreign side that extends to the second matrix 8.The free end 6b of the second metallic plate 6 extending to foreign side, through bend 6a and downward direction away from direction (with the direction of functional unit 16 from the outstanding opposite direction of the bearing portion 14) bending of functional unit 16.The splicing ear portion 17 of present embodiment is located at free end 6b side.
In addition, as shown in Figure 2, a part for the first metallic plate 3 of burying underground at the first matrix 4 also forms the foreign side that extends to the first matrix 4.And, the free end of the first metallic plate 3 extending to foreign side, also through bend and downward direction away from direction (with the direction of functional unit 16 from the outstanding opposite direction of the bearing portion 14) bending of functional unit 16, the splicing ear portion 18 of present embodiment is located at free end side.
Fig. 3, Fig. 4 and Fig. 5 are stereogram, front view and the end views of the splicing ear portion of the first execution mode.
As shown in Figures 3 to 5, splicing ear portion 17,18 is such shape: make outer peripheral face 17a, 18a form roughly cylindric or oval column roughly metallic plate 3,6 bending machining.
The structure of the splicing ear portion 17,18 of present embodiment possesses: inside bend portion 50 and be positioned at the outside of inside bend portion 50 and have the outside curve portion 51 of above-mentioned outer peripheral face 17a, 18a.
Metallic plate 3,6 is initially the tabular shown in Fig. 6 (a).Metallic plate the 3, the 6th shown in Fig. 6, the situation shown in observing from the A direction shown in Fig. 3.Have, the width dimensions of metallic plate 3,6 that is used to form the region of splicing ear portion 17,18 is pre-formed greatlyr than the width dimensions of fixing distolateral (matrix 4,8 sides shown in Fig. 1, Fig. 2) of metallic plate 3,6 again.
The metallic plate 3,6 representing with oblique line in each process chart of Fig. 6 (a)~(c), be illustrated in the shape of the metallic plate 3,6 after the bending machining in each operation, the shape of the metallic plate 3,6 before the bending machining of metallic plate 3,6 fingers in each operation that profile is illustrated by the broken lines in each operation.
In the first operation of Fig. 6 (a), prepare the diel being formed by the first mould (bending die) 52 and the second mould (crooked formed punch) 53.And, as shown in the first operation of Fig. 6 (a), by flat metallic plate 3,6 between the first mould (bending die) 52 and the second mould (crooked formed punch) 53 from above-below direction punching press, by above-mentioned metallic plate 3,6 bending machining, be the shape shown in Fig. 6 (a).
Then,, in the second operation of Fig. 6 (b), prepare the diel being formed by the 3rd mould (bending die) 54, the 4th mould 55 and the 5th mould (crooked formed punch) 56.As shown in Fig. 6 (b), the metallic plate of bending machining in the operation at Fig. 6 (a) 3,6 is fixed between the 3rd mould (bending die) 54 and the 4th mould 55, and the 5th mould (crooked formed punch) 56 that is positioned at the 4th mould 55 both sides is moved downwards from top, by above-mentioned metallic plate 3,6 bending machining, be the shape shown in Fig. 6 (b).
Then,, in the 3rd operation of Fig. 6 (c), prepare the diel being formed by the 6th mould (bending die) 57,57, the 7th mould 58 and the 8th mould (cam punch) 59,59.As shown in Fig. 6 (c), the metallic plate of bending machining in the operation at Fig. 6 (b) 3,6 is placed on above the 6th mould (bending die) 57,57.In the outside of the 6th mould 57,57, be provided with the 8th mould (cam punch) 59,59, being between the 8th mould 59,59 above the 6th mould 57,57, be provided with the 7th mould 58.Inner side surface 59b, the 59b of leading section 59a, the 59a of the 8th mould 59,59 are inclined planes, outer lateral side 57b, the 57b of the 6th mould 57 contacting with inner side surface 59b, the 59b of the 8th mould 59,59 on the other hand, is also the inclined plane with above-mentioned inner side surface 59b, the equidirectional inclination of 59b.In addition, be provided with and the outer lateral side 59c of leading section 59a, the 59a of the 8th mould 59,59, the supporting guidance part 64 that 59c contacts, outer lateral side 59c, the 59c of the supporting side of guidance part 64 and leading section 59a, the 59a of the 8th mould 59 are equidirectional inclined plane.And when the 8th mould 59,59 sides along the 7th mould 58 are moved downwards, leading section 59a, the 59a of the 8th mould 59,59 slides on the inclined plane of supporting guidance part 64 and the 6th mould 57,57 and downward direction moves.Like this, by leading section 59a, the 59a pushing of the 8th mould 59,59, the 6th mould 57,57 being approached each other from left and right directions, and from left and right directions, metallic plate 3,6 is exerted pressure, is the shape shown in Fig. 6 (c) by metallic plate 3,6 bending machining.
Then,, in the 4th operation of Fig. 6 (d), prepare the diel being formed by the 9th mould (bending die) 60,60 and the tenth mould (cam punch) 61,61.In Fig. 6 (d), the metallic plate of bending machining in the operation at Fig. 6 (c) 3,6 is placed on above the 9th mould (bending die) 60,60.In the outside of the 9th mould 60,60, be provided with the tenth mould (cam punch) 61,61.Inner side surface 61b, the 61b of leading section 61a, the 61a of the tenth mould 61,61 are inclined planes, outer lateral side 60b, the 60b of the 9th mould 60,60 contacting with inner side surface 61b, the 61b of leading section 61a, the 61a of the tenth mould 61,61 on the other hand, is also the inclined plane with above-mentioned inner side surface 61b, the equidirectional inclination of 61b.In addition, be provided with and the outer lateral side 61c of leading section 61a, the 61a of the tenth mould 61,61, the supporting guidance part 65 that 61c contacts, outer lateral side 61c, the 61c of the supporting side of guidance part 65 and leading section 61a, the 61a of the tenth mould 61 are equidirectional inclined plane.And when the tenth mould 61,61 is moved downwards, leading section 61a, the 61a of the tenth mould 61,61 slide and downward direction moves on the inclined plane of supporting guidance part 65 and the 9th mould 60.Like this, by leading section 61a, the 61a pushing of the tenth mould 61,61, the 9th mould 60,60 is approached each other from left and right directions, and from left and right directions, metallic plate 3,6 is exerted pressure, by metallic plate 3,6 bending machining, be the net shape shown in Fig. 6 (c).
Like this, the splicing ear portion the 17, the 18th of present embodiment, the part like that metallic plate 3,6 bending machining of certain thickness T1 roughly being formed as shown in Figure 3, Figure 4.And, form the inside bend portion 50 of the splicing ear portion 17,18 of present embodiment, as shown in the front view of Fig. 4,, there is small space part 50b in the both ends of inside bend portion 50 (cardinal extremity) 50a, 50a butt near inside bend Bu50 center.Although eliminate as far as possible space part 50b for well, even if but can be small being processed into of the width of space part 50b to the maximum 50 μ m left and right, the paste scolder 34 illustrating in the installation method of Fig. 7 is also difficult to enter in space part 50b, even if enter, be also trace, can not produce obstacle to extruding the function of paste scolder 34.
As shown in Figure 4, the outer peripheral face 50g of inside bend portion 50 is curved surface shapes.As shown in Figure 4, from both ends 50a, the 50a of inside bend portion 50, to the outside of above-mentioned inside bend portion 50, extend two outside curve portions 51 integratedly.By outside curve portion 51,51, from both ends 50a, the 50a of the inside bend portion 50 direction bending machining of the outer peripheral face 50g of bend 50 to the inside, now, each outside curve portion 51,51 is from both ends 50a, the 50a of inside bend portion 50 to crooked in the other direction.
As shown in Figure 4, the outer peripheral face 50g butt of both ends 51a, the 51a of outside curve portion 51,51 and inside bend portion 50.Now, although between both ends 51a, 51a, there is small space 62, can both ends 51a, the 51a of outside curve portion 51 is against each other in order to avoid do not produce this space 62.But the width dimensions in above-mentioned space 62 also can form the slight gap of 200 μ m left and right.
In addition, as shown in Figure 4, although there is small space part 50c, 50c between inside bend portion 50 and outside curve portion 51, can become the size with space part 50b same degree compared with ninor feature.
As shown in Figure 4, the outer peripheral face 51b of outside curve portion 51 forms outer peripheral face 17a, the 18a from front end 17b, the 18b of splicing ear portion 17,18 to rear end 17c, 18c, and as shown in Figure 3, Figure 4, outer peripheral face 17a, 18a are by Surface forming.
In the present embodiment, the shape of outer peripheral face 17a, 18a is preferably with roughly cylindric or roughly oval column formation.Have again, in the present embodiment, as shown in Figure 4, the vicinity of have small space 62 and the opposition side in above-mentioned space 62 between the both ends of outside curve portion 51 51a, 51a, extending round about at outside curve portion 51,51 both ends from inside bend portion 50 (cardinal extremity) 50a has space 63, so when the virtual curved face of describing with respect to this space 62,63 from the curvature imagination of outer peripheral face 17a, 18a, the curve form being formed by virtual curved face and outer peripheral face 17a, 18a is preferably roughly cylindric or oval column roughly.
As shown in Fig. 3, Fig. 5, the front end 50d of inside bend portion 50 is more outstanding than the front end 51d of outside curve portion 51.In addition, as shown in Fig. 3, Fig. 5, in inside bend portion 50, from the front end 50d of inside bend portion 50 laterally the front end 51d direction of bend 51 be formed with inclined plane 51e, 51f.As shown in Figure 5, although inclined plane 51e forms the length than inclined plane 51f, the length dimension of 51eHe inclined plane, inclined plane 51f can be also roughly the same size.
In the execution mode shown in Fig. 3, Fig. 5, from the front end 50d of inside bend portion 50, to inclined plane 50e, 50f, by convex surface, formed.
According to present embodiment, when the operation of Fig. 7 (e), (f), paste scolder 34 can be expressed into effectively to outside (outer peripheral face 17a, 18a direction).
The installation method of installing to printed base plate 30 (two-sided through hole printed base plate) for the rotary electric component 1 shown in Fig. 1 describes.
As shown in Fig. 7 (a), on printed base plate 30, form the through hole 31 running through to lower surface 30b from upper surface 30a.As shown in Fig. 7 (a), on the inwall 31a of through hole 31, by electroplating to wait, be formed with conductive part 32.Conductive part 32 extends to upper surface 30a and the lower surface 30b of printed base plate 30, is formed with respectively pad.Through hole 31 is arranged at the position corresponding with the splicing ear portion 17,18 that forms rotary electric component 1.As shown in Figure 8, the hole shape of through hole 31 is curved surface shape, particularly, is circular shape or substantially elliptical shape.The aperture of through hole 31 (diameter) is 1.0~1.1mm left and right.The aperture of through hole 31 is for example certain from the upper surface 30a side of printed base plate 30 to lower surface 30b side.In addition the conductive part (pad) 32 exposing at upper surface 30a and the lower surface 30b of printed base plate 30, be shaped as ring-type.On this conductive part 32, be integrally formed wiring pattern 40.
In the operation shown in Fig. 7 (b), in the setting of the upper surface 30a of printed base plate 30 side, possesses the guide plate (guide plate) 33 of the through hole 33a in the aperture larger than the aperture of through hole 31.Secondly, in the operation of Fig. 7 (c), in the through hole 33a of guide plate 33, apply paste scolder 34.And, squeegee 41 is moved to the direction of arrow, paste scolder 34 is filled to (Fig. 7 (d)) from the through hole 33a of guide plate 33 to the through hole 31 of printed base plate 30.And, remove guide plate 33.
Secondly, in the operation of Fig. 7 (e), the splicing ear portion 17,18 that forms rotary electric component 1 is inserted and is filled with in the through hole 31 of paste scolder 34.Like this, as shown in Fig. 7 (f), a part for paste scolder 34 is extruded downwards by the insertion of splicing ear portion 17,18.
Then,, in the operation of Fig. 7 (g), under the state that splicing ear portion 17,18 is inserted in through hole 31, implement reflow soldering operation.The heating-up temperature that reflow ovens produces is 240~260 ℃ of left and right.Here, by heating the scolder 35 melting, because capillarity attracted between splicing ear portion 17,18 and the inwall 31a of through hole 31, as shown in Fig. 7 (h), between the upper surface 30a of printed base plate 30 and the conductive part (pad) 32 of lower surface 30b and the side in the splicing ear portion 17,18 at the place, top and the bottom of through hole 31, can form good solder fillet 36.
The splicing ear portion 17,18 that forms the rotary electric component 1 of present embodiment is the shape that makes metallic plate 3,6 distortion, has: for the portion that extrudes 37 that the paste scolder 34 that is filled into through hole 31 is extruded in right amount from through hole 31; With for the scolder of heat fused 35 being attracted and forming the suction unit 38 between the inwall 31a of through hole 31 of conductive part 32.
As shown in Figure 3, Figure 4, splicing ear portion the 17, the 18th, by metallic plate 3,6 bending machining and by the shape of its outer peripheral face of Surface forming 17a, 18a, extrude portion 37 and consist of the front end 17b of splicing ear portion 17,18, the front end of 18b, suction unit 38 consists of outer peripheral face 17a, the 18a of splicing ear portion 17,18.
Here, the splicing ear portion the 17, the 18th that does not make metallic plate shifting ground be formed by the thickness of one piece of metallic plate, tabular, mechanical strength is low.Have again, because thickness T 1 (with reference to Fig. 4) is as thin as 0.15~0.2mm left and right, so can not will extrude fully at the paste scolder 34 of through hole 31 interior fillings by the insertion of splicing ear portion.Therefore, in the present embodiment, as described above by metallic plate 3,6 bending machining, improve the mechanical strength of splicing ear portion 17,18, and can come effectively paste scolder 34 to be extruded in right amount from through hole 31Nei Xiang foreign side by making front end 17b, the 18b of circular or substantially elliptical become the portion of extruding 37.Especially, in the splicing ear portion 17,18 in present embodiment, in the inner side of outside curve portion 51 with outer peripheral face 17a, the 18a of curved surface, possesses inside bend portion 50, thereby only form small space part 50b, 50c at front end 17b, the 18b of splicing ear portion 17,18, and as the portion that extrudes 37 of paste scolder 34 is played a role effectively.In addition, in the present embodiment, the front end 50d of inside bend portion 50 is more outstanding than the front end 51d of outside curve portion 51, and the front end 50d of inside bend portion 50 plays a role as the portion that extrudes 37 that contacts at first paste scolder 34.And, at the front end 50d of inside bend portion 50, only there is small space part 50b, when the front end 50d with inside bend portion 50 extrudes paste scolder 34, paste scolder 34 is difficult to enter in space part 50b, and the front end 50d of available inside bend portion 50 extrudes paste scolder 34 effectively.
And, between the inwall 31a of the through hole 31 that is circular shape due to curved outer peripheral face 17a, 18a as suction unit 38 in splicing ear portion 17,18 and hole shape, can in broad range, form the roughly minim gap of certain intervals (0.1~0.2mm left and right), so the scolder having melted 35 of extruding under state is effectively attracted by capillarity between outer peripheral face 17a, 18a as suction unit 38 and the inwall 31a of through hole 31, can form well solder fillet 36 such shown in Fig. 7 (h).
Especially, in the present embodiment, as shown in Figure 3, Figure 4, can be with the cylindric shape that forms outer peripheral face 17a, 18a roughly, like this, can make and inwall 31a that hole shape is the through hole 31 of round shape roughly between gap more effectively form small roughly certain intervals, therefore, can more effectively form good solder fillet 36.
In the present embodiment, more than 60% (area ratio) of surrounding's integral body that accounts for splicing ear portion 17,18 by outer peripheral face 17a, the 18a of Surface forming, is preferably more than 80%.
In addition, as shown in Fig. 3, Fig. 5, in inside bend portion 50, from the front end 50d of inside bend portion 50 laterally the front end 51d direction of bend 51 be formed with inclined plane 51e, 50f, like this, paste scolder 34 can be expressed into effectively to outside (outer peripheral face 17a, 18a direction), form the solder fillet 36 of better and modest size.
As mentioned above, by using the rotary electric component 1 of present embodiment, reflow soldering securely in the through hole 31 that can form on printed base plate 30, can improve installation reliability.
In addition in the present embodiment, the rotary electric component shown in Fig. 11 and the parts beyond rotary electric component 1 together can be arranged on printed base plate 30 with reflow soldering.Therefore, commonization of reflow process can be realized, simple installation method can be realized.In addition,, by commonization of reflow process, can suppress deteriorated etc. for the rotary electric component 1 of present embodiment and the installation strength of other element.
Have, the machining shape of the splicing ear portion 17,18 shown in Fig. 3 is compared with the machining shape of other execution mode illustrating below, is more suitable for forming good solder fillet 36, becomes more preferably shape again.
In addition, outer peripheral face 17a, 18a can be also the shapes in addition of shape shown in Fig. 3~Fig. 5 by the shape of the splicing ear portion 17,18 of Surface forming.For example, though by metallic plate 3,6 from coiling center laterally whirlpool shape ground bending machining also outer peripheral face 17a, 18a can be formed to roughly cylindric or substantially elliptical shape.But, in this case, need the plate part of bending machining to become the shape that mind-set folk prescription stretches out more longways from reel.Although be the figure describing for alternate manner, the part that need to become the mark 22 making shown in Figure 11 is further extended more longways such shape on directions X.Therefore, can think to compare with the processing method shown in Fig. 6 and be difficult to use mould etc. to carry out accurately bending machining.In addition, by a plurality of splicing ear portion 17 shown in Fig. 1, Fig. 2, after in each metallic plate being inlayed under with flat state be formed into matrix 8, in the situation that each metallic plate bending machining is formed, as mentioned above, under the mode of metallic plate that is wound on the form of extending more longways along a direction under flat state by bending machining, must make the interval of each metallic plate larger.In contrast, if the shape of Fig. 3 splicing ear extremely illustrated in fig. 5 portion 17, can with mind-set both sides from the stretching out of metallic plate 3,6 shorter the metallic plate 3,6 of the writing board shape given prominence to by the bending machining shown in Fig. 6, come simply and suitably to form the splicing ear portion 17,18 that outer peripheral face 17a, 18a are curved surface, so become the shape of the splicing ear portion 17,18 shown in Fig. 3 to Fig. 5, be easy to make 17,18 thin spaces of each splicing ear portion, can realize the miniaturization of electric component.
In the rotary electric component 1 of present embodiment, metallic plate 3,6 is inlayed to shaping in matrix 4,8.In the present embodiment, the metallic plate 3,6 of inlaying the part of shaping is that one piece of Boping is tabular, so can securely metallic plate 3,6 be inlayed to shaping in matrix 4,8.And although a part for metallic plate 3,6 is stretched out and becomes splicing ear portion 17,18 to the foreign side of matrix 4,8, splicing ear portion 17,18 forms in free end side by the bend forming on metallic plate 3,6.Therefore, the part of bend is also one piece of metal sheet 3,6, so can in the part of bend, by metallic plate 3,6, suitably downward direction is crooked.
In the present embodiment, splicing ear portion 17,18 forms continuously in the whole regional extent of reflow soldering.That is length dimension L2 from reflow soldering region to the length dimension L1 (with reference to Fig. 5) that stretches out direction (diagram Y-direction), L3 (Fig. 7 (g) (h)) that, splicing ear portion 17,18 forms than are long.Therefore, do not hinder the movement of the scolder 35 of fusing, can carry out more reliably soldering.
In addition, in the present embodiment, whole splicing ear portions 17,18 are preferably formed by same configuration.
In addition, in the execution mode shown in Fig. 3, at the central portion that stretches out direction of the metallic plate 3,6 except splicing ear portion 17,18, be formed with rib 3c, the 6c of reinforcement use.But the formation of rib 3c, 6c not necessarily.
In Fig. 9, represent the shape of the splicing ear portion 70 of other execution mode (the second execution mode).As shown in Figure 9, in the present embodiment, splicing ear portion 70, flat metallic plate 71 stretches out direction (diagram Y-direction) bending along it, and as shown in Fig. 9 (c), forming its front end face and section is circinate clavate shape.
Figure 11 represents the state before metallic plate 71 bendings of formation splicing ear portion 70.As shown in figure 11, metallic plate 71 consists of with the first curved tabs portion 21 and the second curved tabs portion 22 that are positioned at Width (diagram directions X) both sides central board 20.First, the A line that extend in the Y direction on edge between central board 20 and the first curved tabs portion 21, by the first recessed folding of curved tabs portion 21 (arrow C direction), is overlapped in the first curved tabs portion 21 on central board 20.Then, the B line that extend in the Y direction on edge between central board 20 and the second curved tabs portion 22, by the second recessed folding of curved tabs portion 22 (arrow D direction), is overlapped in the second curved tabs portion 22 in the first curved tabs portion 21.Like this, central board 20, the first curved tabs portion 21, the second 22 threes of curved tabs portion is overlapping on thickness direction.Now, between the central board 20 of thickness direction and the first curved tabs portion 21 and do not form as far as possible the situation in gap between the first curved tabs portion 21 and the second curved tabs portion 22, more satisfactory in the mechanical strength of guaranteeing splicing ear portion 17.Have again, making front end face and the section of splicing ear portion 17, be in circinate situation, as mentioned above, by making to be positioned at the first curved tabs portion 21 of central board 20 both sides and second curved tabs portion 22 is overlapping while forming, due to the second curved tabs portion 22, play the effect of the first curved tabs portion 21 of pressing initial bending, so can guarantee that gap and the gap between the first curved tabs portion 21 and the second curved tabs portion 22 between central board 20 and the first curved tabs portion 21 are less.
In addition,, in the execution mode shown in Fig. 9, at the central portion that stretches out direction (Y-direction) of the metallic plate 71 except splicing ear portion 70, be formed with the rib 71c of reinforcement use.But the formation of rib 71c not necessarily.
The front end face of splicing ear portion 70 in the execution mode of Fig. 9 and the shape of section are not limited to Fig. 9 (c).For example, can be also the front end face shown in Figure 10 and section shape.For example, when the shape becoming shown in Figure 10, if the first curved tabs portion 21 shown in Figure 11 is crooked from the protruding folding of A line ground, the second curved tabs portion 22 is crooked from the recessed folding of B line ground.But, the width dimensions (towards the length of directions X) of central board 20, the first curved tabs portion 21 and the second curved tabs portion 22 shown in Figure 11, by being that circinate size is stipulated for making front end face and section that Fig. 9 (c) illustrates, so meet the suitable Rack size of front end face and section shape ground.As shown in figure 10, splicing ear portion 70 is roughly S shape, if but make the bending direction of A line, B line contrary to the above, be zigzag roughly.
In the present embodiment, the thickness T 1 of metallic plate 71 is 0.15~0.2mm left and right.Therefore, metallic plate 71 is crooked overlapping so that its aggregate thickness T2 while becoming whirlpool shape as Fig. 9 (c) is 0.5~0.7mm left and right.In addition, the width dimensions T3 of splicing ear portion 70 is 0.8~0.9mm left and right.The ratio of T2/T3 preferably approaches 1.In the present embodiment, as mentioned above, the aggregate thickness T2 that be applicable to form splicing ear portion 17 is 0.5~0.7mm, and the ratio of the T2/T3 bar-shaped splicing ear portion 70 that is 0.8~0.9mm.
By as Fig. 9 (c) and make as shown in Figure 7 the front end face of splicing ear portion 70 form whirlpool shape, and it is bar-shaped to make splicing ear portion 17 become rightly, can improve mechanical strength.And, can increase the aggregate thickness T2 (with reference to Fig. 9 (c)) of the portion that extrudes 37 of thickness direction (Z direction).Its result, by the portion that extrudes 37 of the front end as splicing ear portion 17, can extrude the paste scolder 34 of filling in through hole 31 from through hole 31 effectively in right amount.
In addition the bight that, becomes suction unit 38 is four angles of splicing ear portion 70 peripheries.But, according to bending direction of metallic plate 71 etc., sometimes can not form bight yet.For example, as shown in Fig. 9 (c), between central board 20 and the first curved tabs portion 21, form the protuberance (position of symbol 39) more outstanding than bight (position of symbol 38).This type of protuberance also make and the inwall 31a of through hole 31 between interval narrow down, and suitably play a role as suction unit 39.
In the situation that the front end face shown in Fig. 9 (c) and section be whirlpool shape form, can make the front end face of splicing ear portion 70 and the hole shape that section is close to rounded through hole, can attract more reliably fusing scolder 35.In addition, and to become the mode of the front end face shown in Figure 10 and section shape, metallic plate 71 bendings are compared, crooked by become whirlpool shape ground as Fig. 9 (c), the seam that can make the periphery in splicing ear portion 70 occur is only a place.Near seam, and the inwall 31a of through hole 31 between the attraction of the scolder 35 that melts be easy to decline, so the seam preferably occurring in periphery is more few better.
As shown in Fig. 9 (c) and Figure 10, splicing ear portion 70 forms in the mode of overlapping three pieces of metallic plates on thickness direction.Preferably the mode with overlapping more than three pieces metallic plate on thickness direction forms bar-shaped.In two pieces, even if the metallic plate that the thickness with 0.15~0.2mm left and right is formed is overlapping, can not obtain enough mechanical strengths, paste scolder 34 can not be extruded from through hole 31 fully.
Have, although in foregoing, with possessing, encoder is used and the rotary electric component 1 of the splicing ear portion that push switch is used is illustrated again, and the form of rotary electric component 1 is not limited to foregoing.If the splicing ear portion as contact is the electric component of reflow soldering in the through hole of printed base plate, the electric component for any type all can be used present embodiment.
Symbol description:
1: rotary electric component
3,6,71: metallic plate
4,8: matrix
16: functional unit
17,18,70: splicing ear portion
20: central board
21,22: curved tabs portion
30: printed base plate
31: through hole
31a: inwall
32: conductive part
33: guide plate
34: paste scolder
35: soldering
37: extrude portion
38,39: suction unit
50: inside bend portion
51: outside curve portion
52~61: mould

Claims (12)

1. an electric component, is characterized in that,
Have: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming, carries out reflow soldering on printed base plate,
Above-mentioned splicing ear portion is the shape that makes above-mentioned metallic plate distortion, has: for the portion that extrudes that the paste scolder of filling at above-mentioned through hole is extruded; And for the scolder of heat fused is attracted and the inwall of above-mentioned through hole between suction unit,
The above-mentioned portion that extrudes is more outstanding than above-mentioned suction unit,
Above-mentioned splicing ear portion, the outer peripheral face from front end to rear end by above-mentioned metallic plate bending machining and with Surface forming, the front end of above-mentioned splicing ear portion is the above-mentioned portion that extrudes, above-mentioned outer peripheral face is above-mentioned suction unit,
Above-mentioned splicing ear portion possesses inside bend portion and is positioned at the outside of above-mentioned inside bend portion and has the outside curve portion of above-mentioned outer peripheral face.
2. an electric component, is characterized in that,
Have: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming, carries out reflow soldering on printed base plate,
Above-mentioned splicing ear portion has: for the portion that extrudes that the paste scolder of filling at above-mentioned through hole is extruded; And for the scolder of heat fused is attracted and the inwall of above-mentioned through hole between suction unit,
Above-mentioned splicing ear portion is the shape of the outer peripheral face from front end to rear end by above-mentioned metallic plate bending machining and with Surface forming, and the front end of above-mentioned splicing ear portion is the above-mentioned portion that extrudes, and above-mentioned outer peripheral face is above-mentioned suction unit,
Above-mentioned splicing ear portion possesses inside bend portion and is positioned at the outside of above-mentioned inside bend portion and has the outside curve portion of above-mentioned outer peripheral face.
3. electric component according to claim 2, is characterized in that,
The front end of above-mentioned inside bend portion is more outstanding than the front end of above-mentioned outside curve portion.
4. electric component according to claim 3, is characterized in that,
In above-mentioned inside bend portion, from the front end of above-mentioned inside bend portion extreme direction towards above-mentioned outside curve portion, be formed with inclined plane.
5. electric component according to claim 2, is characterized in that,
The shape of above-mentioned outer peripheral face is cylindric or oval column roughly roughly.
6. an electric component, is characterized in that,
Have: what metallic plate, consist of buries the matrix that contact forms underground; The functional unit that can install movably with respect to above-mentioned matrix; With splicing ear portion, a part for above-mentioned metallic plate is stretched out to the foreign side of above-mentioned matrix, and is inserted in the through hole forming, carries out reflow soldering on printed base plate,
Above-mentioned splicing ear portion has: for the portion that extrudes that the paste scolder of filling at above-mentioned through hole is extruded; And for the scolder of heat fused is attracted and the inwall of above-mentioned through hole between suction unit,
Above-mentioned splicing ear portion is that above-mentioned metallic plate stretches out direction along it and is bent and makes the overlapping shape of above-mentioned metallic plate,
Above-mentioned splicing ear portion is overlapping more than three pieces above-mentioned metallic plate bar-shaped in thickness of slab direction, and the front end of above-mentioned splicing ear portion is the above-mentioned portion that extrudes, and bight or the protuberance of the periphery of above-mentioned splicing ear portion are at least above-mentioned suction units.
7. electric component according to claim 6, is characterized in that,
Above-mentioned splicing ear portion has the central central board that is positioned at above-mentioned metallic plate and the curved tabs portion that is positioned at its both sides, above-mentioned curved tabs portion and above-mentioned central board between crooked, and make above-mentioned central board and a pair of above-mentioned curved tabs portion overlapping in thickness of slab direction.
8. according to the electric component described in claim 6 or 7, it is characterized in that,
Front end face and the section of above-mentioned splicing ear portion form whirlpool shape.
9. according to the electric component described in any one in claim 1 to 7, it is characterized in that,
The above-mentioned metallic plate stretching out to the foreign side of above-mentioned matrix, extends to direction away from aforesaid operations parts through bend, than above-mentioned bend, by free end side, above-mentioned splicing ear portion is being set.
10. a mounting structure for electric component, is the mounting structure of the electric component described in any one in claim 1 to 7, it is characterized in that,
Above-mentioned splicing ear portion is inserted in the through hole of above-mentioned printed base plate and carries out reflow soldering, between the real estate of above-mentioned printed base plate and the side of above-mentioned splicing ear portion, is formed with solder fillet.
The mounting structure of 11. 1 kinds of electric components, is the mounting structure of electric component claimed in claim 2, it is characterized in that,
Above-mentioned splicing ear portion carries out reflow soldering in the through hole of circular shape or substantially elliptical shape, between the real estate of above-mentioned printed base plate and the side of above-mentioned splicing ear portion, is formed with solder fillet.
The mounting structure of 12. electric components according to claim 11, is characterized in that,
On above-mentioned printed base plate, except possessing the electric component of above-mentioned splicing ear portion, other element that has carried out reflow soldering is also installed.
CN200980136458.7A 2008-09-18 2009-09-18 Electric component, structure for mounting electric component, and method for mounting electric component Active CN102160237B (en)

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WO2010032827A1 (en) 2010-03-25
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CN102160237A (en) 2011-08-17
JPWO2010032827A1 (en) 2012-02-16

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