Summary of the invention
The object of the present invention is to provide the fire-retardant heat insulation foamed concrete that a kind of raw material is cheap, production method is simple, intensity is high, contraction is little, the fire-retardant heat insulation performance is good;
Another object of the present invention is to provide the preparation method of this fire-retardant heat insulation foamed concrete.
The technical scheme that realizes the object of the invention is as follows:
A kind of fire-retardant heat insulation foamed concrete, form by the material of following mass ratio:
30-60 parts of cement; 30-70 parts in flyash;
10-40 parts of breezes; 0.05-1.0 parts of water reducers;
0.02-0.2 part of ether of cellulose; 0.05-1.0 parts of hydrophober;
1-10 parts of no water anhydrites; 0.06-0.2 part of polypropylene fibre;
0.1-0.4 part of whipping agent; 0.30-0.60 part in water.
Described cement is a kind of in 42.5 grades ordinary Portland cement and the quick hardening sulphoaluminate cement;
Described flyash is that one or more the mixture in the low calcium fly ash of row's I level, II level low calcium fly ash, I level high-calcium fly ass and the II level high-calcium fly ass is done by the coal-burning power plant;
Described breeze is S95(28d activity index 〉=95%); S105(28d activity index 〉=105%) and S115, the mixture of one or more in (28d activity index 〉=115%);
Described water reducer is a kind of in melamine water reducing agent and the naphthalene water reducer;
Described ether of cellulose is a kind of in hydroxyethylmethyl-cellulose ether and the hydroxypropyl methyl cellulose ether, range of viscosities: 10,000-30,000 mpa.s;
Described hydrophober is a kind of in silane and the siloxanes;
Described polypropylene fibre, length range are 3mm-10mm;
Described whipping agent is one or more the mixture in animal protein foaming agent, vegetable-protein whipping agent and the Polymer Synthesizing class whipping agent;
Mentioned reagent is this area reagent commonly used if no special instructions.
The preparation method of above-mentioned fire-retardant heat insulation foamed concrete is as follows:
(1) cement, flyash, breeze, water reducer, ether of cellulose, hydrophober, gypsum, polypropylene fibre are mixed makes dry mash;
(2), foaming agent water solution is made foam with air compression foaming machine with the whipping agent dilute with water;
(3) dry mash that step (1) is made adds water and stirs and obtain cement slurry;
(4) foam with step (2) preparation adds mixing and stirring in the cement slurry, makes fire-retardant heat insulation foamed concrete.
Main points of the present invention are:
Form foamed concrete by material mixing such as cement, flyash, breeze, water reducer, ether of cellulose, hydrophober, no water anhydrite, polypropylene fibre and whipping agents.
The cement that the present invention uses is a kind of in 42.5 grades ordinary Portland cement and the quick hardening sulphoaluminate cement;
The flyash that the present invention uses is done one or more mixture of the low calcium fly ash of row's I level, the low calcium fly ash of II level, I level high-calcium fly ass, II level high-calcium fly ass etc. as the coal-burning power plant;
Breeze is S95(28d activity index 〉=95%), S105(28d activity index 〉=105%), S115(28d activity index 〉=115%) in one or more mixture;
Ether of cellulose is hydroxyethylmethyl-cellulose ether or hydroxypropyl methyl cellulose ether, range of viscosities: 10,000-30,000 mpa.s;
Water reducer is melamine high-efficiency water-reducing agent or naphthalene series high-efficiency water-reducing agent;
Hydrophober is silane or siloxanes;
Polypropylene fibre, length range are 3mm-10mm;
Whipping agent is one or more the mixture in animal protein foaming agent, vegetable-protein whipping agent, the Polymer Synthesizing class whipping agent.
Raw material is cheap, production method is simple, intensity is high, contraction is little, the preparation method of hydrophobic type, fire-retardant heat insulation foamed concrete that the fire-retardant heat insulation performance is good is as follows:
(1) cement, flyash, breeze, water reducer, ether of cellulose, hydrophober, gypsum, anti-crack fiber are mixed makes dry mash.
(2), foaming agent water solution is made foam with air compression foaming machine with the whipping agent dilute with water;
(3) dry mash that step (1) is made adds water and stirs;
(4) foam with step (2) preparation adds mixing and stirring in the cement slurry, makes fire-retardant heat insulation foamed concrete.
The present invention combines flyash, breeze and gypsum, make full use of the microdilatancy characteristic of gypsum aquation and to the vitriol activity excitation effect of flyash and breeze, under the modifying function of components such as high efficiency water reducing agent, ether of cellulose, hydrophober, polypropylene fibre, prepare a kind of high strength, low contraction, hydrophobic type, foamed concrete that thermal and insulating performance is good.Compare with at present traditional foamed concrete, the present invention shows following characteristics:
1. in cement, flyash, breeze, the no water anhydrite quaternary aquation system, the alkali excitation of no water anhydrite and hydrated cementitious has been quickened the secondary hydration reaction of flyash, breeze, has effectively remedied flyash early hydration intensity problem on the low side.
2. the application of high efficiency water reducing agent can improve the following performance of foamed concrete:
1. reduce ratio of water to material, improve the intensity of foamed concrete, remedy the deficiency of its intensity difference;
2. the slurry water consumption reduces, and foamed concrete is little owing to volume that water evaporates is lost in drying process, reduces volumetric shrinkage.
3. improve the cohesion of foamed concrete slurry, it is stable to help foamy, makes foam aperture more even; Reduce the probability that the foam come-up merges, reduce the bleeding passage, help reducing water-intake rate.The application of high efficiency water reducing agent can improve ultimate compression strength, the reduction of foamed concrete and shrink, reduces water-intake rate.
3. adopt ether of cellulose can reduce aperture size, improve the homogeneity in foamed concrete aperture, improve the thermal and insulating performance and the ultimate compression strength of foamed concrete.Ether of cellulose can increase the viscosity of slurry, and it is stable to help foamy, reduces the probability that the vesicle come-up is merged into bulla.Test shows, compares with benchmark foamed concrete, and behind the plain ether of adding of fiber, the foamed concrete aperture size diminishes, and the aperture is more even.The size in aperture is more little, and its thermal and insulating performance is good more, and the network skeleton that the abscess partition forms is firmer.The aperture is even more, and the intensity of foamed concrete is just high more.Thereby the plain ether of adding of fiber helps the raising of foamed concrete intensity and the improvement of thermal and insulating performance.
4. gypsum has certain microdilatancy effect in hydration process, inherent volumetric shrinkage distortion in the compensation water cement-based material hydration process to a certain extent.Simultaneously, flyash self higher fineness and strong micro-aggregate buttressing effect itself have been strengthened the foamed concrete microstructure, have stoped the volumetric shrinkage distortion.On the other hand, the adding of high efficiency water reducing agent has reduced water consumption, has also reduced moulding shrinkage strain.In addition, the cracking resistance component-polypropylene fibre that mixes can effectively stop the crack growth on foamed concrete surface, improve resistance to cleavage, thereby foamed concrete shows good volume stability on one-piece construction.
5. can form firm valence bond with the oh group in the hydrated cementitious product after hydrophober adds and close, be combined in the surface of abscess partition cement matrix hole wall securely.Because hydrophobic organo-functional group towards the outside of hole wall, makes the surface of abscess partition cement matrix hole obtain certain hydrophobic nature, for foamed concrete has brought integral hydrophobic effect preferably.
6. the utilization of industrial waste such as flyash and breeze helps environmental protection and energy saving.
Advantage of the present invention is as follows:
1. foamed concrete intensity height of the present invention, contraction is low, hydrophobic nature good.
2. the thermal and insulating performance excellence can satisfy the different insulation requirement of buildings.
3. preparation technology is simple.
4. make full use of industrial wastes such as flyash, breeze, had the environmental protection effect and the favorable economic benefit of sharp excellence such as useless, energy-conservation.
Embodiment
In order to understand the present invention better, further illustrate content of the present invention below in conjunction with embodiment.
Embodiment 1:
Fire-retardant heat insulation foamed concrete 1 is prepared according to following mass ratio: 40 parts of cement, 42 parts in flyash, 18 parts of breezes, 0.2 part of melamine water reducing agent, 0.03 part in 10,000 viscosity cellulose ethers, 0.2 part of silane hydrophober, 4.8 parts in gypsum, 0.08 part of polypropylene fibre, 0.20 part of vegetable-protein whipping agent, 0.33 part in water.
The preparation method is as follows:
With gelling material cement, flyash, breeze, modification component water reducer part, ether of cellulose, hydrophober, gypsum, polypropylene fibre mix and make dry mash earlier; With the whipping agent dilute with water, adopt air compression foaming machine that foaming agent water solution is made foam; Dry mash is added suitable quantity of water stirs, require slurry evenly, do not have conglomeration and macrobead to exist; Get the foam for preparing and add in the cement slurry and mix stirring, mix require evenly, no tangible floatation of foam and the appearance of mud piece, make fire-retardant heat insulation foamed concrete.
Embodiment 2:
Fire-retardant heat insulation foamed concrete 2 is prepared according to following mass ratio: 50 parts of cement; 25 parts in flyash; 25 parts of breezes; 0.4 part of naphthalene water reducer; 0.03 part in 20,000 viscosity cellulose ethers; 0.4 part of siloxanes hydrophober; 2 parts in gypsum; 0.16 part of polypropylene fibre; 0.21 part of animal protein foaming agent; 0.31 part in water.
The preparation method is with embodiment 1.
Embodiment 3:
Fire-retardant heat insulation foamed concrete 3 is prepared according to following mass ratio: 60 parts of cement; 12 parts in flyash; 28 parts of breezes; 0.3 part of naphthalene water reducer; 0.05 part in 20,000 viscosity cellulose ethers; 0.2 part of siloxanes hydrophober; 1.2 parts in gypsum; 0.24 part of polypropylene fibre; 0.20 part of animal protein foaming agent; 0.32 part in water.
The preparation method is with embodiment 1.
Embodiment 4:
Fire-retardant heat insulation foamed concrete 3 is prepared according to following mass ratio: 55 parts of cement; 18 parts in flyash; 27 parts of breezes; 0.3 part of melamine water reducing agent; 1.5 0.08 part of ten thousand ether of cellulose; 0.2 part of silane hydrophober; 2.7 parts of no water anhydrites; 0.13 part of polypropylene fibre; 0.21 part of vegetable-protein whipping agent; 0.30 part in water.
The preparation method is with embodiment 1.
Embodiment 5:
Fire-retardant heat insulation foamed concrete 3 is prepared according to following mass ratio: 45 parts of cement; 11 parts in flyash; 44 parts of breezes; 0.4 part of naphthalene water reducer; 1.5 0.05 part of ten thousand ether of cellulose; 0.3 part of silane hydrophober; 2.2 parts of no water anhydrites; 0.19 part of polypropylene fibre; 0.22 part of vegetable-protein whipping agent; 0.31 part in water.
The preparation method is with embodiment 1.
Comparative Examples 1:
Conventional foam concrete 4 is prepared according to following mass ratio: 100 parts of cement; 0.20 part of whipping agent; 0.5 part in water.
The preparation method is with embodiment 1.
The foamed concrete performance test that table 1: embodiment of the invention 1-5 and conventional foam concrete Comparative Examples 1 make.
As can be seen from Table 1, compare with prior art foamed concrete, fire-retardant heat insulation foamed concrete of the present invention have ultimate compression strength apparently higher than existing foamed concrete, water-intake rate significantly less than existing foamed concrete, drying shrinkage advantage less than existing foamed concrete.
The foregoing description only is a preference of the present invention, is not used for limiting the present invention, and is all within principle of the present invention, and that is done anyly is equal to alternative, modifications and variations, all within protection scope of the present invention.