CN102146575A - Vertical folded plating production line - Google Patents

Vertical folded plating production line Download PDF

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Publication number
CN102146575A
CN102146575A CN 201110057598 CN201110057598A CN102146575A CN 102146575 A CN102146575 A CN 102146575A CN 201110057598 CN201110057598 CN 201110057598 CN 201110057598 A CN201110057598 A CN 201110057598A CN 102146575 A CN102146575 A CN 102146575A
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CN
China
Prior art keywords
electroplating
wheel shaft
plating
conductive casters
conduction
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Pending
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CN 201110057598
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Chinese (zh)
Inventor
黄方豹
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Individual
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Individual
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Priority to CN 201110057598 priority Critical patent/CN102146575A/en
Publication of CN102146575A publication Critical patent/CN102146575A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a vertical folded plating production line, which comprises a plurality of plating process tanks and a plurality of groups of plating wheel devices arranged in the plating process tanks, wherein each group of plating wheel device comprises a conductive wheel, a driving wheel and a heat dissipation mechanism for realizing heat dissipation of the conductive wheel; the conductive wheel is arranged above the plating process tank and keeps a distance from plating solution in the plating process tank; the transmission wheel is arranged at the bottom of the plating process tank, corresponding to the lateral surface of the right lower part of the conductive wheel; and plating pieces run up and down, to and fro among the plating process tanks through the conductive wheels and the driving wheels in the plating wheel devices to form the vertical folded plating production line. The linear running mode of the strip or wire plating pieces is changed into an up and down fluctuating motion and folded running mode, the length of the traditional high-speed plating production line is shortened on the premise that the steps of the plating process are not reduced, and the plating effect is improved by arranging the heat dissipation mechanisms for realizing the heat dissipation of the conductive wheels.

Description

Vertical folding formula electroplating assembly line
Technical field
The present invention relates to a kind of Electroplating Production device, especially a kind of vertical folding formula electroplating assembly line.
Background technology
Traditional band or wire rod high speed electrodeposition production line generally adopt the straight line load mode to carry out, and promptly wire rod or band plating piece are with the collinear load mode, and horizontal direction is passed through the processing treatment of each road technology coating bath realization of electroplating assembly line to the metallic surface.Since on electroplating assembly line, need the production process of the various electroplating technologies of process more, like this, often need be for the factory building that holds production line more than 40~50 meters, initial cost is bigger; In addition, oversize production line distance also makes process management, tour work, production operation and overhaul of the equipments personnel's labour intensity increase.
Simultaneously, traditional electroplating assembly line is to band or wire rod plating piece loading current, adopts metallic conduction post step mode, although cathode conductive structure is in many styles, drawback is arranged all, as: though the metallic sheath tubular type is simple in structure, electrical contact reliability is relatively poor; The friction resistance of pressing-plate type conductive casters is big, makes the transmission difficulty; Simultaneously the electrically conducting manner of loading current all be that a little contact or line contact, so conductive area is less and contact resistance is bigger, easy sparking and heating.
Summary of the invention
In order to address the deficiencies of the prior art, the present invention adopts a kind of floor space little, the vertical folding formula electroplating assembly line that electroplating effect is better.
For achieving the above object, the present invention adopts a kind of vertical folding formula electroplating assembly line, comprise a plurality of electroplating technology grooves and be arranged on the interior many groups electroplating wheel device of electroplating technology groove, every group of electroplating wheel device comprises a conductive casters, a power wheel and a cooling mechanism that is used to realize the conductive casters heat radiation, conductive casters is arranged on electroplating technology groove top and keeps at a distance with the electroplate liquid in the electroplating technology groove, power wheel is arranged on the side under the corresponding conductive casters of electroplating technology trench bottom, and plated item is turned back up and down to move in the intercropping of electroplating technology groove by conductive casters in the electroplating wheel device and power wheel and constituted above-mentioned vertical folding formula electroplating assembly line.
The present invention is according to the characteristics of band, wire rod in the electroplate technology, band and wire rod plating piece load mode are changed over the collapsible trend of vertical up and down fluctuating by traditional horizontal direction straight line trend, the operation scheme that is band or wire rod plating piece changes over rippling by straight line and folding operation, under the prerequisite that does not reduce electroplating technology step preface, shortened the length of traditional high speed electrodeposition production line.
Simultaneously, according to the constructional feature of vertical folding formula electroplating assembly line, the transmission conductive casters is set above the electroplating technology groove, be provided with power wheel in the side of electroplating technology trench bottom conductive casters vertical position, like this, line wire rod or band are in operation to stride and lean against on the Electric Motor Wheel, and plated item becomes the form of face contact by conductive casters, and the transmission stressed effect is good, the more important thing is because the contact area of plated item and conductive casters increases, reduce contact resistance, increased flow channels, helped electroplating technology.And be provided for realizing the cooling mechanism of conductive casters heat radiation, improve electroplating effect.
The present invention further is set to cooling mechanism and comprises conduction wheel shaft and supporting water pipe thereof, conductive casters is solidly set on the middle part of conduction wheel shaft, conductive casters and conduction wheel shaft are hollow structure, the inner cooling water cavity that forms of conductive casters, in the conduction wheel shaft, axially formed aquaporin along it, place the two ends of the inner chamber part of conductive casters to have the water-in and water-out through hole at the conduction wheel shaft, cross aquaporin and be communicated with by the water-in and water-out through hole with cooling water cavity and constitute a water cycle, the hollow bulb between the water-in and water-out through hole is provided with choking portion; The two ends of conduction wheel shaft all connect a water pipe separately, and every water pipe connects the conduction wheel shaft in the electroplating wheel device that the neighbour advances respectively.
Electroplating power supply is by the end importing formation galvanized cathode of brush from the conduction wheel shaft, and the unique texture design of conduction wheel shaft helps in the cooling water cavity of water coolant by the water inlet through hole turnover conductive casters on the conduction wheel shaft, and then come back to by water exit in the aquaporin excessively of conduction wheel shaft, make conductive casters because the heat that plating is produced is taken away by water, solved the heating cooling of conductive casters effectively, electroplating effect is improved, stopped the phenomenon that water coolant enters coating bath simultaneously again.
The present invention further is set to conduct electricity the two ends of wheel shaft admitting pipe joint and titting water outlet is housed respectively, and an end wedgewise of each joint is stepped, and the other end of each joint is by conduction wheel shaft seam compress gasket.One end wedgewise of each joint is stepped, is connected on the joint so that inlet tube and outlet tube is easier, and the other end of each joint is provided with seam, and soft pad is housed on the seam, and joint is by the seam compress gasket, so that water coolant can not release from the joint.
The present invention further is set to the rolling bearing of water-in and water-out tube stub by two ends and is connected on the conduction wheel shaft, among even conductive casters is in when work and runs up, owing to the effect of bearing makes inlet tube and outlet tube be in stable stationary state, water pipe is rotated and cause bend fracture.
It is metallic substance that the present invention further is set to conduct electricity wheel shaft one end again, and with the conduction brush, the other end is an insulating material on it.Because the anode of electroplating power supply connects the plated body scutum, negative electrode then connects the conduction wheel shaft by brush, so adopt above-mentioned conductive casters Structural Design of Shaft.
Description of drawings
Fig. 1 is a specific embodiment of the invention overall structure synoptic diagram;
Fig. 2 is the A portion enlarged view of Fig. 1;
Fig. 3 is specific embodiment of the invention conductive casters and conduction wheel shaft fit structure synoptic diagram;
Fig. 4 is a specific embodiment of the invention power wheel negative and positive level structure synoptic diagram.
Embodiment
By specific embodiment, the invention will be further described.
As Fig. 1, electroplating assembly line is formed by a plurality of electroplating technology grooves 3 and the many groups electroplating wheel device assembly groups that are arranged in the electroplating technology groove 3, fill different electroplate liquids or water in the electroplating technology groove 3, the plated item 1 of wire rod or band by conductive casters 2 and power wheel 6 in the electroplating technology groove 3 intercropping operation of turning back up and down, hang with plated body scutum 5 in the electroplating technology groove 3, the anode of electroplating power supply connects plated body scutum 5, and negative electrode then connects conduction wheel shaft 8 by brush 6.During plating, after earlier oil removing, cleaning, activation treatment being carried out in plated item 1 surface, enter the electroplating technology groove 3 that electroplate liquid is housed, at this moment plated item 1 forms current circuit by conductive casters 2, electroplate liquid, plated body scutum 5, plated body matter is attached to the surface of plated item 1 by plating by the effect of electrolytic solution, plated item 1 gives spray Cleaning for High Capacity after electroplating for several times, finish whole plating production process.
Above electroplating technology groove 3, conductive casters 2 has been installed, the side of taking turns 2 vertical positions in electroplating technology groove 3 bottom conductive is provided with power wheel 6, because conductive casters 2 just in time is in the burst of plated item 1 operation, during plated item 1 operation is to stride across conductive casters 2, so plated item 1 can become the form of face contact to carry out transmission by conductive casters 2, the transmission stressed effect is good, the more important thing is because the contact area of plated item 1 and conductive casters 2 increases, reduced contact resistance, increased flow channels, the easier plating of electroplating substance is attached on the plated item 1.
In electroplating process, because electroplating current is big, the heating cooling problem of its conducting electrode becomes a great problem.Both as the transmission folding point of plated item 1, simultaneously also as the negative electrode of power supply, its structure was seen Fig. 2 to conductive casters 2 of the present invention, and it comprises conductive casters 2, conduction wheel shaft 8, water pipe 9, rolling bearing 4, water inlet pipe mouth 10, brush 6, effluent pipe mouth 7.Conductive casters 2 covers are welded on the conduction wheel shaft 8, one end of conduction wheel shaft 8 is an electrical conductor, the other end is an insulating material, power supply imports by the end of brush 6 from conduction wheel shaft 8,8 one-tenth hollow structures of conductive casters 2 and conduction wheel shaft, conduction wheel shaft 8 is solidly set on the middle part of conductive casters 2 by the mode of welding, conductive casters 2 and conduction wheel shaft 8 are hollow structure, the conductive casters 2 inner cooling water cavities 21 that form, in conduction wheel shaft 8, axially formed water channel 81 along it, place the two ends of the inner chamber part of conductive casters 2 to have at conduction wheel shaft 8, water outlet through hole (82,83), cross water channel 81 and cooling water cavity 21 by advancing, water outlet through hole (82,83) be communicated with and constitute a water cycle, advancing, water outlet through hole (82,83) hollow bulb between is provided with choking portion 84; The two ends of conduction wheel shaft 8 all connect a water pipe 9 separately, and every water pipe 9 connects the conduction wheel shaft 8 in the electroplating wheel device that the neighbour advances respectively.Two ends at conduction wheel shaft 8 are equipped with admitting pipe joint 5 and titting water outlet 7 respectively, one end wedgewise of each joint is stepped, inlet tube and outlet tube is easier to be connected on the joint so that make, the other end of each joint abuts against on the seam of conduction wheel shaft 8, stop portion is equipped with soft pad, each joint is by the seam compress gasket, so that water coolant can not release from this joint.
Rolling bearing 4 is equipped with at two ends at conduction wheel shaft 8, water-in and water-out joint (10,7) is connected on the conduction wheel shaft 8 by the rolling bearing 4 at two ends, even conductive casters 2 work the time be in run up among, owing to the effect of rolling bearing 4 makes inlet tube and outlet tube 9 be in stable stationary state.

Claims (8)

1. vertical folding formula electroplating assembly line, it is characterized in that: electroplating assembly line comprises a plurality of electroplating technology grooves and is arranged on the interior many groups electroplating wheel device of electroplating technology groove, every group of electroplating wheel device comprises a conductive casters, a power wheel and a cooling mechanism that is used to realize the conductive casters heat radiation, conductive casters is arranged on electroplating technology groove top and keeps at a distance with the electroplate liquid in the electroplating technology groove, power wheel is arranged on the side under the corresponding conductive casters of electroplating technology trench bottom, and plated item is turned back up and down to move in the intercropping of electroplating technology groove by conductive casters in the electroplating wheel device and power wheel and constituted above-mentioned vertical folding formula electroplating assembly line.
2. vertical folding formula electroplating assembly line according to claim 1, it is characterized in that: described cooling mechanism comprises conduction wheel shaft and supporting water pipe thereof, conductive casters is solidly set on the middle part of conduction wheel shaft, conductive casters and conduction wheel shaft are hollow structure, the inner cooling water cavity that forms of conductive casters, in the conduction wheel shaft, axially formed aquaporin along it, place the two ends of the inner chamber part of conductive casters to have at the conduction wheel shaft, the water outlet through hole, cross aquaporin and cooling water cavity by advancing, the water outlet through hole is communicated with and constitutes a water cycle, is advancing, hollow bulb between the water outlet through hole is provided with choking portion; The two ends of conduction wheel shaft all connect a water pipe separately, and every water pipe connects the conduction wheel shaft in the electroplating wheel device that the neighbour advances respectively.
3. vertical folding formula electroplating assembly line according to claim 2, it is characterized in that: the two ends of described conduction wheel shaft are equipped with admitting pipe joint and titting water outlet respectively, one end wedgewise of each joint is stepped, and the other end of each joint is by conduction wheel shaft seam compress gasket.
4. vertical folding formula electroplating assembly line according to claim 3 is characterized in that: described water-in and water-out tube stub is connected on the conduction wheel shaft by the rolling bearing at two ends.
5. according to claim 2 or 3 described vertical folding formula electroplating assembly lines, it is characterized in that: described conduction wheel shaft one end is a metallic substance, and with the conduction brush, the other end is an insulating material on it.
6. vertical folding formula electroplating assembly line according to claim 4 is characterized in that: described conduction wheel shaft one end is a metallic substance, and with the conduction brush, the other end is an insulating material on it.
7. according to claim 2 or 3 described vertical folding formula electroplating assembly lines, it is characterized in that: be welded to connect between described conductive casters and the conduction wheel shaft.
8. vertical folding formula electroplating assembly line according to claim 4 is characterized in that: be welded to connect between described conductive casters and the conduction wheel shaft.
CN 201110057598 2011-02-28 2011-02-28 Vertical folded plating production line Pending CN102146575A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110057598 CN102146575A (en) 2011-02-28 2011-02-28 Vertical folded plating production line

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Application Number Priority Date Filing Date Title
CN 201110057598 CN102146575A (en) 2011-02-28 2011-02-28 Vertical folded plating production line

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CN102146575A true CN102146575A (en) 2011-08-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105671610A (en) * 2016-03-21 2016-06-15 昆明理工大学 Electroplating equipment with guiding wheels

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4183298A (en) * 1977-12-23 1980-01-15 Roland Offsetmaschinenfabrik Faber & Schleicher Ag Water cooled ink roller for printing presses
CN2530960Y (en) * 2002-01-09 2003-01-15 夏祥华 Device for preparing bandy composite conductive material
CN2789280Y (en) * 2005-02-28 2006-06-21 杨强然 Strap aluminium foil oxidation dyeing automatic machine
CN2835267Y (en) * 2005-05-25 2006-11-08 上海通乐冶金设备工程有限公司 Conductive roll
CN201254614Y (en) * 2008-09-09 2009-06-10 葛勇智 Steel belt continuous electric plating alloy production line
CN201520800U (en) * 2009-10-30 2010-07-07 襄樊宇虹金属制品有限公司 Thermal diffusion device
CN101956221A (en) * 2010-09-30 2011-01-26 深圳市信诺泰创业投资企业(普通合伙) Continuous plating device for films and method for performing continuous plating on films

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4183298A (en) * 1977-12-23 1980-01-15 Roland Offsetmaschinenfabrik Faber & Schleicher Ag Water cooled ink roller for printing presses
CN2530960Y (en) * 2002-01-09 2003-01-15 夏祥华 Device for preparing bandy composite conductive material
CN2789280Y (en) * 2005-02-28 2006-06-21 杨强然 Strap aluminium foil oxidation dyeing automatic machine
CN2835267Y (en) * 2005-05-25 2006-11-08 上海通乐冶金设备工程有限公司 Conductive roll
CN201254614Y (en) * 2008-09-09 2009-06-10 葛勇智 Steel belt continuous electric plating alloy production line
CN201520800U (en) * 2009-10-30 2010-07-07 襄樊宇虹金属制品有限公司 Thermal diffusion device
CN101956221A (en) * 2010-09-30 2011-01-26 深圳市信诺泰创业投资企业(普通合伙) Continuous plating device for films and method for performing continuous plating on films

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105671610A (en) * 2016-03-21 2016-06-15 昆明理工大学 Electroplating equipment with guiding wheels
CN105671610B (en) * 2016-03-21 2017-12-19 昆明理工大学 A kind of electroplanting device with guide wheel

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Application publication date: 20110810