CN102139205A - Method for preparing special carbon oxidation catalyst for glyphosate - Google Patents

Method for preparing special carbon oxidation catalyst for glyphosate Download PDF

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Publication number
CN102139205A
CN102139205A CN2011100283399A CN201110028339A CN102139205A CN 102139205 A CN102139205 A CN 102139205A CN 2011100283399 A CN2011100283399 A CN 2011100283399A CN 201110028339 A CN201110028339 A CN 201110028339A CN 102139205 A CN102139205 A CN 102139205A
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glyphosate
active carbon
special
catalysts
char combustion
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CN102139205B (en
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林鹏
林天安
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FUJIAN XINSEN CARBON Co Ltd
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FUJIAN XINSEN CARBON Co Ltd
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Abstract

The invention provides a method for preparing a special carbon oxidation catalyst for glyphosate with low production cost. Active carbon is sequentially subjected to modification treatment and thermal treatment to form the special carbon oxidation catalyst for the glyphosate. Compared with the traditional technology, the production process has the advantages that: 1, the whole reaction time is short, the average energy consumption is low, the probability that the active groups are embedded on the surface of the active carbon is high, the production cost can be saved for a production enterprise, and the competiveness of the enterprise is improved; and 2, the product produced by the process can improve the conversion rate of the glyphosate and increase the yield of the glyphosate.

Description

The special-purpose char combustion Preparation of catalysts of glyphosate method
Technical field
The present invention relates to a kind of special-purpose char combustion Preparation of catalysts of glyphosate method that can reduce the glyphosate production cost.
Background technology
Glyphosate is the chronic wide spectrum steriland herbicide of inner sucting conduction type, the main interior enol acetonyl shikimene phosphate synthase of object that suppresses, thereby suppress the conversion of shikimene, make synthetic being interfered of protein cause plant death to phenylalanine, cruel propylhomoserin and tryptophan.Glyphosate is transmitted to each position of plant after absorbing by cauline leaf, can prevent and kill off the plant of sections more than 40 such as unifacial leaf and dicotyledonous, annual and perennial, draft and shrub.Combine with metal ions such as iron, aluminium and lose activity very soon after glyphosate buries, seed and edaphon hiding in the soil are had no adverse effects.
At present common on the market glyphosate is many to be made by the PMIDA oxidation, generally needs to add oxidation catalyst in course of reaction.It is that U.S. Monsanto Company and Dow AgroSciences propose the earliest that the char combustion catalyst is applied on the glyphosate synthesis and production process.Monsanto Company the patent 85102099 of China and 0380600000 and other United States Patent (USP)s in many articles that relate to the oxidant preparation and use are also arranged.And many patents that relate to oxidation catalyst are arranged also in the Chinese patent.
In general, oxidation catalyst is divided to make raw material, can be summarized as three classes: be the catalyst that raw material is made with metal or inorganic matter 1; 2, be carrier with active carbon or inorganic matter, the catalyst of carried metal or metal oxide; 3, simple is the catalyst of raw material with the charcoal.Wherein simple charcoal is that raw material is made catalyst, can realize that the glyphosate cost of manufacture is low, the advantage that conversion ratio is high.And can be that raw material is made catalyst with simple charcoal really at present, and realize industrialized have only Monsanto Company and two families of our company, it is the catalyst of raw material with the charcoal that the oxidation catalyst that production makes in 0380600000 the patent does not belong to simple, in the process of Preparation of Catalyst, add noble metal or transition metal, improved production cost.
In other words, at present simple is that the catalyst of raw material has only Monsanto Company a kind of at the patent 85102099 disclosed catalyst of China with the charcoal; All (at Chinese patent: general step 8510209) is as follows: 1, with oxidant charcoal is handled simultaneously at (800-1200) ℃ high temperature carbon removal oxide on surface that goes down, as NH for Meng Shan 3, H 2O, CO, NO X, O 2, NH 3/ H 2O; 2, cracking charcoal under (800-1200) ℃ high temperature; 3 under oxygen or carrier of oxygen tertiary amine oxide or secondary amine, conversion ratio is lower.Need under the environment of higher temperature, react in the course of reaction, while tertiary amine oxide or secondary amine under oxygen or carrier of oxygen, conversion ratio is lower, thereby has improved the cost of producing catalyst.
On the other hand: in diethanolamine method synthesizing glyphosate technology, need to adopt oxidation catalyst in the reaction of PMIDA synthesizing glyphosate to shorten the reaction time and to improve product yield.At present, the method for PMIDA oxidation synthesizing glyphosate is a lot of, and in the application practice, the reaction time is many more than 5 hours, and product yield is generally between 88-92%.Reaction time is long and yield is low, makes the three wastes of mother liquor formation of glyphosate products many, subsequent treatment difficulty, cost height.The reaction time has been shortened in the research and development and the application of high performance catalyst of the present invention, and improving product yield is that present glyphosate industry reduces cost the active demand of improving the competitiveness.
Summary of the invention
The object of the present invention is to provide a kind of special-purpose char combustion Preparation of catalysts of glyphosate method of low production cost.
The object of the present invention is achieved like this: it is active carbon to be handled by modification processing and thermal technology successively make active carbon form the special-purpose char combustion catalyst of glyphosate.
Described active carbon is a raw material for adopting fiber, resin, petroleum coke, pitch, wooden, coal, shell, produces the product of the graininess or the powdery form of formation by traditional chemical method or physics method, and the specific area of active carbon is 800-1800m 2/ g; Iodine sorption value 800-1500mg/g; The order number is the active carbon charcoal material of 4-325 purpose graininess or powdery form.Active carbon is 1200 ~ 1800 m with specific area 2/ g; Iodine sorption value is the figure of merit for 1200-1500 mg/g.
Described modification is treated to:
(1), active carbon and surface modifier are mixed, active carbon was soaked 30-300 minute in surface modifier, soak time is good with 60-90 minute effect;
(2), will activated carbon filtration through directed change after, adopt the clear water rinsing, the active carbon pH after the rinsing should be good with pH4-5 between 2-9;
(3), should dry, the moisture content of oven dry back charcoal base material should be controlled between the 2-15% through the active carbon after the rinsing, among being the best less than 5%; The charcoal material pH of oven dry should be controlled between the 2-9 bake out temperature with in the 150-300 ℃ of scope for good.
(4), the heat treatment of consolidating the oxygen-containing functional group on the charcoal atomic surface of the active carbon after the rinsing oven dry, heat treatment is carried out in industrial furnace, the temperature of processing is 100-300 ℃, the time is 30-300 minute; Treatment temperature is advisable with 200-300 ℃, and the time was good with 200-250 minute.
Surface modifier comprises sulfuric acid solution, salpeter solution, liquor natrii hypochloritis, liquor potassic permanganate, hydrogen peroxide solution.Be that 15% nitric acid or concentration are 10% the clorox or the liquor potassic permanganate of concentration 5% wherein with concentration.
Described thermal technology is treated to:
(1), the active carbon that modulation process is crossed is placed in the heating furnace; in temperature is 600 ~ 1200 ℃ heating furnace; wherein temperature is the figure of merit with 1100 ℃; react with the activator that excites catalytic activity that inputs in the heating furnace; reaction time is 30-720 minute; the concrete time was good with 400 minutes, was reflected at vacuum or contains under the situation of protective gas to carry out.
(2), will carry out the grinding processing through the active carbon that step (1) is handled and obtain the special-purpose char combustion catalyst of glyphosate.
Described activator comprises melamine, urea, ammonia, diethylamine, methane, ethane, propane, butane, aliphatic hydrocarbon, is good with melamine, urea effect.The addition weight ratio is 3-15%, is good with 10%.Described protective gas is nitrogen, ammonia; With nitrogen is good; The pressure of protective gas in heating furnace is 0.2-5KPa.The mode of heating of heating furnace is the microwave irradiation heating.When described grinding is handled, pulverize after need removing the solid sinter, pulverizer is selected for use and is adopted the classification pulverizer, and according to different application demands, adjustable product order number is the 80-325 order.The ratio that this order is counted range product is for good between the 60-90%.
The present invention has the following advantages:
1, compare conventional art, this production technology W-response time is short, and it is low on average to consume energy, and active group is embedded in the probability height of activated carbon surface, can save production cost for manufacturing enterprise, improves enterprise competitiveness.
2, the product of this explained hereafter can improve the conversion ratio of PMIDA, increases the output of glyphosate.
The specific embodiment:
Embodiment 1:
Select spheric active carbon 1000g for use, its specific area 1400m 2/ g, iodine number 1200mg/g, order count the 40-80 order, dry processing as base material.It is 1% o'clock that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, 70 ℃ soak 90 minutes after filter do, make the pH value reach 4.5 with the clear water flushing, put in the thermostatic drying chamber, 160 ℃ of temperature are set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 250 ℃ of temperature are set, and the processing of finalizing the design of 200 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1100 ℃, and gas flow is set at 2L/min, and pressure is set at 0.4KPa, and time set is 400 minutes.Protective gas is selected nitrogen for use.Obtain product 850g, this product after measured the reaction time be 3 hours, the glyphosate products yield is 97.5%.
Embodiment 2
Select shell (cocoanut shell) active carbon 1000g for use, its specific area 1350m 2/ g, iodine number 1300mg/g, order count the 30-60 order, dry processing as base material.It is 1% that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, soaks to filter after 90 minutes and does, and makes the pH value reach 4.5 with the clear water flushing, puts in the thermostatic drying chamber, 160 ℃ of temperature is set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 250 ℃ of temperature are set, and the processing of finalizing the design of 200 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1100 ℃, and shield gas flow rate is set at 2L/min, and pressure is set at 0.4KPa, and time set is 400 minutes.Protective gas is selected nitrogen for use.Obtain product 875g, this product after measured the reaction time be 4.8 hours, the glyphosate products yield is 93.5%.
Embodiment 3
The wooden broken active carbon 1000g that selects for use the physics method to produce, its specific area 1200m 2/ g, iodine number 1100mg/g, order count the 20-40 order, dry processing as base material.It is 1% that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, soaks to filter after 90 minutes and does, and makes the pH value reach 4.5 with the clear water flushing, puts in the thermostatic drying chamber, 160 ℃ of temperature is set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 250 ℃ of temperature are set, and the processing of finalizing the design of 200 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1100 ℃, and gas flow is set at 2L/min, and pressure is set at 0.4KPa, and time set is 400 minutes.Protective gas is selected nitrogen for use.Obtain product 835g, this product after measured the reaction time be 5.6 hours, the glyphosate products yield is 94.2%.
Embodiment 4
Select the broken active carbon 1000g of ature of coal for use, its specific area 1100m 2/ g, iodine number 980mg/g, order count the 40-60 order, dry processing as base material.It is 1% that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, soaks to filter after 90 minutes and does, and makes the pH value reach 4.5 with the clear water flushing, puts in the thermostatic drying chamber, 160 ℃ of temperature is set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 250 ℃ of temperature are set, and the processing of finalizing the design of 200 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1100 ℃, and gas flow is set at 2 L/min, and pressure is set at 0.4KPa, and time set is 400 minutes.Protective gas is selected nitrogen for use.Obtain product 890g, this product after measured the reaction time be 6.5 hours, the glyphosate products yield is 89%.
Embodiment 5
Select chemical method granular activated carbon 1000g for use, its specific area 1200m 2/ g, iodine number 1100mg/g, order count the 20-40 order, dry processing as base material.It is 1% that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, soaks to filter after 90 minutes and does, and makes the pH value reach 4.5 with the clear water flushing, puts in the thermostatic drying chamber, 160 ℃ of temperature is set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 250 ℃ of temperature are set, and the processing of finalizing the design of 200 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1100 ℃, and gas flow is set at 2L/min, and pressure is set at 0.4KPa, and time set is 400 minutes.Protective gas is selected nitrogen for use.Obtain product 880g, this product after measured the reaction time be 4.2 hours, the glyphosate products yield is 95.3%.
Embodiment 6:
Select spheric active carbon 1000g for use, its specific area 1800m 2/ g, iodine number 800mg/g, order count the 4-42 order, dry processing as base material.It is 1% o'clock that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, 70 ℃ soak 30 minutes after filter do, make the pH value reach 2 with the clear water flushing, put in the thermostatic drying chamber, 160 ℃ of temperature are set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 150 ℃ of temperature is set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 100 ℃ of temperature are set, and the processing of finalizing the design of 300 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 600 ℃, and gas flow is set at 2L/min, and pressure is set at 0.4KPa, and time set is 720 minutes.Protective gas is selected nitrogen for use.Obtain product 736g, this product after measured the reaction time be 5.6 hours, the glyphosate products yield is 84.6%.
Embodiment 7
Select chemical method powdered activated carbon 1000g for use, its specific area 1350m 2/ g, iodine number 1050mg/g, order count the 80-120 order, dry processing as base material.It is 1% that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, soaks to filter after 90 minutes and does, and makes the pH value reach 4.5 with the clear water flushing, puts in the thermostatic drying chamber, 160 ℃ of temperature is set, 180 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 250 ℃ of temperature are set, and the processing of finalizing the design of 200 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1100 ℃, and gas flow is set at 2L/min, and pressure is set at 0.4KPa, and time set is 400 minutes.Protective gas is selected nitrogen for use.Obtain product 830g, this product after measured the reaction time be 5.2 hours, the glyphosate products yield is 93.8%.
Embodiment 8:
Select spheric active carbon 1000g for use, its specific area 800m 2/ g, iodine number 1500mg/g, order count the 260-325 order, dry processing as base material.It is 1% o'clock that its moisture content of back is handled in oven dry, adds 15% salpeter solution 3000ml, 60 ℃ soak 300 minutes after filter do, make the pH value reach 9 with the clear water flushing, put in the thermostatic drying chamber, 300 ℃ of temperature are set, 60 minutes drying times.Dried charcoal base material moisture content is less than 1%, this charcoal base material is put in the micro-wave oven heat-treated, and 300 ℃ of temperature are set, and the processing of finalizing the design of 30 minutes time is set.Cause burning for fear of the charcoal base material in heating process, the nitrogen that can lead to 15L/min is protected.Typing is cooled to room temperature with the charcoal base material after finishing, and dislocation activates processing in microwave atmosphere protection stove.Treatment temperature is set at 1200 ℃, and gas flow is set at 2 L/min, and pressure is set at 0.4KPa, and time set is 30 minutes.Protective gas is selected nitrogen for use.Obtain product 890g, this product after measured the reaction time be 6.5 hours, the glyphosate products yield is 89%.

Claims (10)

1. the special-purpose char combustion Preparation of catalysts of a glyphosate method is characterized in that: active carbon is handled successively making active carbon form the special-purpose char combustion catalyst of glyphosate by modification processing and thermal technology.
2. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 1 method, it is characterized in that: described active carbon is raw material for adopting in fiber, resin, petroleum coke, pitch, wooden, coal, the shell any one, produce the product of the graininess or the powdery form of formation by traditional chemical method or physics method, the specific area of active carbon is 800-1800m 2/ g; Iodine sorption value 800-1500mg/g; The order number is the active carbon charcoal material of 4-325 purpose graininess or powdery form.
3. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 2 method, it is characterized in that: described active carbon is 1200 ~ 1800 m with specific area 2/ g; Iodine sorption value is 1200-1500 mg/g.
4. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 1 method, it is characterized in that: described modification is treated to:
(1), active carbon and surface modifier are mixed, active carbon was soaked 30-300 minute in surface modifier;
(2), will activated carbon filtration through directed change after, adopt the clear water rinsing, the active carbon pH value after the rinsing should be between 2-9;
(3), should dry, the moisture content of oven dry back charcoal base material should be controlled between the 2-15% through the active carbon after the rinsing; The charcoal material pH value of oven dry should be controlled between the 2-9 bake out temperature 150-300 ℃;
(4), the heat treatment of consolidating the oxygen-containing functional group on the charcoal atomic surface of the active carbon after the rinsing oven dry, heat treated temperature is 100-300 ℃, the time is 30-300 minute.
5. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 4 method, it is characterized in that: described surface modifier comprises sulfuric acid solution, salpeter solution, liquor natrii hypochloritis, liquor potassic permanganate, hydrogen peroxide solution.
6. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 1 method, it is characterized in that: described thermal technology is treated to:
(1), the active carbon that modulation process is crossed is placed in the heating furnace, in temperature is 600 ~ 1200 ℃ heating furnace, react with the activator that excites catalytic activity that inputs in the heating furnace, the reaction time is 30-720 minute, is reflected at vacuum or contains under the situation of protective gas to carry out;
(2), will carry out the grinding processing through the active carbon that step (1) is handled and obtain the special-purpose char combustion catalyst of glyphosate.
7. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 6 method is characterized in that: described activator comprises that melamine, urea, ammonia, diethylamine, methane, ethane, propane, butane, aliphatic hydrocarbon are a kind of; The addition weight ratio is 3-15%.
8. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 6 method, it is characterized in that: described protective gas is nitrogen or ammonia; The pressure of protective gas in heating furnace is 0.2-5KPa.
9. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 6 method is characterized in that: the mode of heating of heating furnace is the microwave irradiation heating.
10. the special-purpose char combustion Preparation of catalysts of glyphosate according to claim 6 method, it is characterized in that: before described grinding is handled, pulverize after need removing the solid sinter, pulverizer is selected the classification pulverizer for use, according to different application demands, adjustable product order number is the 80-325 order.
CN201110028339.9A 2011-01-26 2011-01-26 The preparation method of the special char combustion catalyst of glyphosate Active CN102139205B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627277A (en) * 2012-04-11 2012-08-08 太原理工大学 Modified active carbon and method for removing ammonia gas in intensive livestock farm
CN103495419A (en) * 2013-10-23 2014-01-08 林天安 Activated carbon used for three-dimensional electrode, preparation of activated carbon and application of activated carbon to treatment of waste water containing non-biodegradable organic matter
CN106319570A (en) * 2015-06-24 2017-01-11 沈阳铝镁设计研究院有限公司 Method for preparing anode surface antioxidation protective agent used for carbon-base aluminum
CN106319569A (en) * 2015-06-24 2017-01-11 沈阳铝镁设计研究院有限公司 Process for preparing anode surface anti-oxidant used for aluminum and usage method thereof

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102627277A (en) * 2012-04-11 2012-08-08 太原理工大学 Modified active carbon and method for removing ammonia gas in intensive livestock farm
CN102627277B (en) * 2012-04-11 2013-08-14 太原理工大学 Modified active carbon and method for removing ammonia gas in intensive livestock farm
CN103495419A (en) * 2013-10-23 2014-01-08 林天安 Activated carbon used for three-dimensional electrode, preparation of activated carbon and application of activated carbon to treatment of waste water containing non-biodegradable organic matter
CN103495419B (en) * 2013-10-23 2016-01-06 林天安 Three-diemsnional electrode active carbon and preparation method thereof and the application on refractory organic waste water treatment
CN106319570A (en) * 2015-06-24 2017-01-11 沈阳铝镁设计研究院有限公司 Method for preparing anode surface antioxidation protective agent used for carbon-base aluminum
CN106319569A (en) * 2015-06-24 2017-01-11 沈阳铝镁设计研究院有限公司 Process for preparing anode surface anti-oxidant used for aluminum and usage method thereof

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