CN102114601B - Special clamp for manufacturing lateral frame of railway vehicle - Google Patents
Special clamp for manufacturing lateral frame of railway vehicle Download PDFInfo
- Publication number
- CN102114601B CN102114601B CN 200910262794 CN200910262794A CN102114601B CN 102114601 B CN102114601 B CN 102114601B CN 200910262794 CN200910262794 CN 200910262794 CN 200910262794 A CN200910262794 A CN 200910262794A CN 102114601 B CN102114601 B CN 102114601B
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- side frame
- clamp
- bogie side
- centring means
- pressing plate
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Abstract
The invention relates to a special clamp for manufacturing a lateral frame of a railway vehicle, which belongs to the technical field of tooling clamps. The clamp comprises a centering device and a locating clamp, wherein the centering device is an installing platform of the lateral frame and is provided with three locating pins, and two raised locating keys that are horizontally symmetrical are arranged on a working table top of the centering device; the locating clamp consists of a clamp bottom plate, clamp claws, a pressure plate and pressure plate screw rods, wherein two symmetrical locating key slots are arranged at the bottom of the clamp bottom plate and used for being matched with the locating keys for manufacturing the working table top so as to finish the entire locating, the clamp claws are positioned at the left end and the right end of the clamp bottom plate, lead screws on the clamp claws are used for controlling the looseness of the clamp claw, the pressure plate is arranged between the two clamp claws in a left and right symmetrical way, and each pressure plate is provided with two pressure plate screw rods. The special clamp is accurate in locating and high in manufactured yield and can be widely applied to batch production for manufacturing the lateral frame of the railway vehicle.
Description
Technical field
The present invention relates to a kind of special fixture, relate in particular to a kind of special fixture of processing the rolling stock bogie side frame, can be widely used in the batch process of rolling stock Processing Side Frame, belong to technical field of tooling clamps.
Background technology
Bogie side frame is the important spare part of bogies for railway vehicles system, and its Performance And Reliability is for the technical merit important influence of rolling stock, and its quality good or not direct relation the traffic safety of rolling stock.
At present, the bogie side frame mechanical processing technique mainly contains central square frame two facades location, drawing strickle guide face location, several modes such as hydraulic clamp in the industry.But the product quality of utilizing the bogie side frame of these installation way location processing when actual processing is subjected to the restriction of spray quality, existence can not be according to the drawback of casting quality situation classification clamping and clamping difficulty, and the processing form and position tolerance is difficult to guarantee after causing the bogie side frame clamping easily, a delivery-check qualified rate of bogie side frame is low, finally influences the quality of bogie side frame and the control of production cost.
Summary of the invention
The technical program provides a kind of special fixture of processing the rolling stock bogie side frame, and the workbench work that partly cooperatively interacts by special fixture and centring means and bogie side frame production miller has effectively overcome bogie side frame complex contour clamping difficulty, size and form and position tolerance and has been difficult for guaranteeing, is difficult to realize shortcomings such as parts exchange.
A kind of special fixture of processing the rolling stock bogie side frame comprises centring means and positioning fixture two parts; Wherein centring means is the mounting platform of bogie side frame, and 3 alignment pins are arranged on the centring means, and the positioning key of symmetrical two projectioies is arranged on the work top of centring means; Positioning fixture comprises the anchor clamps base plate, claw, pressing plate and pressing plate screw rod, the positioning spline of two symmetries is arranged at the bottom of anchor clamps base plate, finish whole location for cooperating with the positioning key of processing work top, claw is positioned at the two ends, the left and right sides of anchor clamps base plate, leading screw on the claw is used for the degree of tightness of control claw, and pressing plate is symmetrical set between two claws, and each pressing plate is furnished with two pressing plate screw rods.
Working method: at first positioning fixture is hung on centring means, bogie side frame utilizes in the centring means alignment pin to finish preliminary centering then, positioning key by centring means compresses cooperate the location with the positioning spline of anchor clamps base plate in the positioning fixture after, utilizes leading screw to promote the clamping that claw is tentatively finished bogie side frame; The longitudinal median plane of bogie side frame is determined in line then, regulates the position of bogie side frame by the leading screw that rotates two ends, the left and right sides, holds out against the bogie side frame bottom, by pressing plate screw rod clamping platen, thereby finishes the location clamp operation; The axle box guide that guarantees arbitrary end face of bogie side frame by this special-purpose centralizer is not more than 4 to the symmetry of the longitudinal median plane of bogie side frame, and the axle box guide of an end is not more than 2 to the symmetry of the axle box guide of the other end.Sideframe pedestal keeps off two medial surfaces the perpendicularity of bogie side frame longitudinal centre line is not more than 0.5.
After finishing positioning and clamping work, utilize radial drilling machine to finish the processing in block key hole, then bogie side frame is specifically lifted bogie side frame production miller workbench together with exclusive clamps, the back, location clamps.Press right flank milling head, inclined-plane milling head button and left side circle navel face milling head respectively to the processing of drawing strickle guide face and central square frame two facades; Utilize special-purpose gauge self check simultaneously, in the quality that guarantees the bogie side frame product, shortened detection time.
Beneficial effect: utilize the cooperating of the workbench of the concrete and special drill press of special-purpose centring means, locating clip that the present invention designs to finish a clamping to foundry goods bogie side frame blank, accurate positioning can be widely used in the batch process of rolling stock Processing Side Frame.
Description of drawings
Fig. 1 is the concrete installation diagram of bogie side frame exclusive clamps
Fig. 2 is bogie side frame centring means installation diagram
Fig. 3 is bogie side frame centring means vertical view
Wherein: 1-bogie side frame, 2-centring means, 3-positioning key, 4-anchor clamps base plate, 5-pressing plate, 6-pressing plate screw rod, 7-claw, 8-leading screw, 9-alignment pin, 10-drawing strickle guide face, 11-central authorities square frame two facades, 12-block key hole
The specific embodiment
As shown in Figure 1, a kind of special fixture of processing the rolling stock bogie side frame comprises centring means 2 and positioning fixture two parts; Wherein centring means 2 is the mounting platform of bogie side frame, and 3 alignment pins are arranged on the centring means 2, and the positioning key 3 of symmetrical two projectioies is arranged on the work top of centring means; Positioning fixture comprises anchor clamps base plate 4, claw 7, pressing plate 5 and pressing plate screw rod 6, the positioning spline of two symmetries is arranged at the bottom of anchor clamps base plate 4, finish whole location for cooperating with the positioning key 3 of work top, claw 7 is positioned at the two ends, the left and right sides of anchor clamps base plate, leading screw 8 on the claw 7 is used for the degree of tightness of control claw 7, and pressing plate 5 is symmetrical set between two claws 7, and each pressing plate 5 is furnished with two pressing plate screw rods 6.
At first positioning fixture is hung on centring means, bogie side frame utilizes in the centring means alignment pin to finish preliminary centering then, positioning key by centring means compresses cooperate the location with the positioning spline of anchor clamps base plate in the positioning fixture after, utilizes leading screw to promote the clamping that claw is tentatively finished bogie side frame; Find out the A1 point of bogie side frame one side afterwards, the A2 point, A3 point and bogie side frame opposite side symmetric points A1 ' point, A2 ' point, A3 ' point, determine A1A1 ', A2A2 ', A3A3 ' mid point is A1 " point; A2 " point, A3 " point; determine planes at these 3; this plane is the longitudinal median plane of bogie side frame measuring basis; the axle box guide of regulating arbitrary end face of bogie side frame according to longitudinal median plane is not more than 4 to the symmetry of the longitudinal median plane of bogie side frame; and the axle box guide of an end to the symmetry of the axle box guide of the other end to being not more than 2, sideframe pedestal keeps off two medial surfaces the perpendicularity of bogie side frame longitudinal centre line is not more than 0.5.This moment the hold-down bolt pressing plate, thereby finish the location clamp operation.
After finishing positioning and clamping work, utilize radial drilling machine to finish the processing in block key hole 12.
Then bogie side frame is specifically lifted bogie side frame production miller workbench together with exclusive clamps, the back, location clamps.Press right flank milling head, inclined-plane milling head button and left side circle navel face milling head respectively to the processing of drawing strickle guide face 10 and central square frame two facades 11; Utilize special-purpose gauge self check simultaneously, in the quality that guarantees the bogie side frame product, shortened detection time.
Facts have proved, the bogie side frame constant product quality of utilizing the positioner of the special use among the present invention and anchor clamps to cooperate aid such as special-purpose height gauge to produce, the bogie side frame qualification rate that casting back machine can be added processing is brought up to more than 95% by traditional 70%-80%.
Claims (1)
1. a special fixture of processing the rolling stock bogie side frame comprises centring means (2) and positioning fixture two parts; It is characterized in that: centring means (2) is the mounting platform of bogie side frame, and 3 alignment pins are arranged on the centring means (2), and the positioning key (3) of symmetrical two projectioies is arranged on the work top of centring means; Positioning fixture comprises anchor clamps base plate (4), claw (7), pressing plate (5) and pressing plate screw rod (6), the positioning spline of two symmetries is arranged at the bottom of anchor clamps base plate (4), finish whole location for cooperating with the positioning key (3) of work top, claw (7) is installed in the two ends, the left and right sides of anchor clamps base plate (4), leading screw (8) on the claw (7) is used for the degree of tightness of control claw (7), pressing plate (5) is symmetrical set between two claws (7), and each pressing plate (5) is furnished with two pressing plate screw rods (6); At first positioning fixture is hung on centring means (2), bogie side frame utilizes the middle alignment pin of centring means (2) to finish preliminary centering then, positioning key (3) by centring means (2) compresses cooperate the location with the positioning spline of anchor clamps base plate (4) in the positioning fixture after, utilizes leading screw (8) to promote the clamping that claw (7) is tentatively finished bogie side frame; The longitudinal median plane of bogie side frame is determined in line then, regulates the position of bogie side frame by the leading screw (8) that rotates two ends, the left and right sides, holds out against the bogie side frame bottom, by pressing plate screw rod (6) clamping platen (5), thereby finishes the location clamp operation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200910262794 CN102114601B (en) | 2009-12-31 | 2009-12-31 | Special clamp for manufacturing lateral frame of railway vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200910262794 CN102114601B (en) | 2009-12-31 | 2009-12-31 | Special clamp for manufacturing lateral frame of railway vehicle |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102114601A CN102114601A (en) | 2011-07-06 |
CN102114601B true CN102114601B (en) | 2013-09-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 200910262794 Expired - Fee Related CN102114601B (en) | 2009-12-31 | 2009-12-31 | Special clamp for manufacturing lateral frame of railway vehicle |
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CN (1) | CN102114601B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102554314B (en) * | 2010-12-29 | 2014-08-20 | 上海联合滚动轴承有限公司 | Positioning tool and positioning method for machining annular workpiece end face hole on double-vertical-column drilling machine |
CN102975058B (en) * | 2012-12-05 | 2015-04-22 | 齐齐哈尔市金车工业公司 | Fixture for processing of each side-bracket center square frame of railway freight car |
CN102990454B (en) * | 2012-12-05 | 2014-09-24 | 齐齐哈尔市金车工业公司 | Processing technology and tool for outer guide frame of side frame of rail wagon |
CN106914650A (en) * | 2017-03-10 | 2017-07-04 | 宁夏共享精密加工有限公司 | A kind of processing method of steam turbine outer shell strut screwed hole |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2517640Y (en) * | 2002-01-18 | 2002-10-23 | 于华北 | Prodn. line for repairing bolster |
CN2866004Y (en) * | 2005-12-16 | 2007-02-07 | 中国重型汽车集团有限公司 | Vehicle front axle offset type turnover clamping device |
CN2868564Y (en) * | 2005-07-27 | 2007-02-14 | 武汉市铁辆高新技术有限公司 | Railway vehicle bogie support seat pairing clamp |
CN201198025Y (en) * | 2008-05-08 | 2009-02-25 | 齐齐哈尔轨道交通装备有限责任公司 | Side frame integral core turning fixture |
CN201744868U (en) * | 2009-12-31 | 2011-02-16 | 山西晋西精密机械有限责任公司 | Special fixture for processing side frames of railway vehicles |
-
2009
- 2009-12-31 CN CN 200910262794 patent/CN102114601B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2517640Y (en) * | 2002-01-18 | 2002-10-23 | 于华北 | Prodn. line for repairing bolster |
CN2868564Y (en) * | 2005-07-27 | 2007-02-14 | 武汉市铁辆高新技术有限公司 | Railway vehicle bogie support seat pairing clamp |
CN2866004Y (en) * | 2005-12-16 | 2007-02-07 | 中国重型汽车集团有限公司 | Vehicle front axle offset type turnover clamping device |
CN201198025Y (en) * | 2008-05-08 | 2009-02-25 | 齐齐哈尔轨道交通装备有限责任公司 | Side frame integral core turning fixture |
CN201744868U (en) * | 2009-12-31 | 2011-02-16 | 山西晋西精密机械有限责任公司 | Special fixture for processing side frames of railway vehicles |
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CN102114601A (en) | 2011-07-06 |
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Granted publication date: 20130911 Termination date: 20161231 |
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CF01 | Termination of patent right due to non-payment of annual fee |