CN102102360A - Method and device for carbonizing and curing soil - Google Patents

Method and device for carbonizing and curing soil Download PDF

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CN102102360A
CN102102360A CN 201010604013 CN201010604013A CN102102360A CN 102102360 A CN102102360 A CN 102102360A CN 201010604013 CN201010604013 CN 201010604013 CN 201010604013 A CN201010604013 A CN 201010604013A CN 102102360 A CN102102360 A CN 102102360A
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carbon dioxide
soil
carbonization
curing
outer tube
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CN102102360B (en
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易耀林
马丁·利什卡
阿尔比·阿勒-塔瓦
刘松玉
杜延军
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Southeast University
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Abstract

The invention discloses a method and device for carbonizing and curing soil. The soil carbonizing and curing method comprises the steps of: stirring and mixing a soil body needing to be cured and a curing agent according to the mass ratio of (12-19): (8-1) uniformly; and then introducing carbon dioxide gas in the cured soil to carbonize the cured soil body so as to form carbonate compound cured soil. The curing agent comprises active magnesium oxide. The device used for carbonizing and curing soil comprises a carbon dioxide generator and an outer sleeve, wherein a through hole used as a carbon dioxide outlet is arranged on the wall of the outer sleeve, a carbon dioxide inlet pipe is connected to the carbon dioxide generator, the carbon dioxide outlet on the carbon dioxide generator is connected with one end of the carbon dioxide inlet pipe, and the other end of the carbon dioxide inlet pipe is positioned in the outer sleeve. A sealing film is sleeved on the carbon dioxide inlet pipe, covers the top part of the outer sleeve and extends to the exterior of the outer sleeve. A gas seal ring is arranged between the outer sleeve and the carbon dioxide inlet pipe, and positioned on the top of the outer sleeve.

Description

A kind of carbonization curing and device thereof of soil
Technical field
The invention belongs to technical field of civil engineering, is a kind of be used to the solidify green of the soil body, the environment-friendly type carbonization curing and device thereof of low-carbon (LC).
Background technology
Curing is the common method of reinforcing, improve soil mass property, it is in all sorts of ways curing compound is stirred, mixes with the soil body, improve physics, the mechanical property (water content, permeability, intensity, modulus etc.) of the soil body by the solidification (as the hydration of cement) of curing compound, thereby satisfy the civil engineering needs.At present, Chang Gui soil body curing compound is mainly cement and quicklime.Quicklime (GaO) is early stage main soil body curing compound, and quicklime can generate calcium hydroxide (Ga (OH) with the quick generation hydration reaction that water in soil divides 2), this reaction can reduce the water content in the soil body, and improve the character of the soil body, the calcium hydroxide of Sheng Chenging has gelatification simultaneously, thereby improve the intensity of solidified earth, but because the intensity of calcium hydroxide itself lower (cement relatively), the solidified earth intensity that it forms is not high, and is bad to the effect of Soft Ground.So the curing compound that (mainly being the agitation pile engineering) uses in the engineering is cement now, because the intensity of cement-soil is higher relatively, stable in properties.But cement needs high-temperature calcination in manufacturing process, calcining heat is about 1450 degree, simultaneously in cement production process, need to discharge a large amount of carbon dioxide, studies show that produce 1 ton of cement need be to 0.85 ton of carbon dioxide of airborne release, the carbon dioxide of cement industry discharging accounts for about 10% of anthropogenic discharge's carbon dioxide in the world.China bearing very heavy carbon dioxide discharge-reduction responsibility, and the civil construction field is one of main key areas of CO2 emission as the signatories to a treaty of Kyodo Protocol.For requirement on environmental protection; adopt the carbon dioxide capture technology in the industry of some high carbon dioxide dischargings; promptly utilize the carbon dioxide collection of corresponding techniques means with partial discharge, carbon dioxide how to handle these collections is an emphasis problem of current environment engineering research.Main method is with MAFIC ROCKS IN DEEP CRUST such as injection oil wells behind its boil down to liquid at present, seals then.But the long-time stability of this method also not through check, have potential leakage danger, and cost are very high.
The present invention is primarily aimed at the problems referred to above, the low-carbon (LC) that research and development can place of cement, the new soil carbonization curing and the device thereof of environmental protection.Novel soil body curing need satisfy three major requirements: (1) can satisfy actual engineering property needs, mainly is to want to reach the effect close or more excellent with cement on solidification intensity; (2) can satisfy low-carbon (LC), environmental requirement, the energy consumption and the CO2 emission of new method are lower than cement; (3) can satisfy the engineering economy needs, its cost can not be crossed and be higher than cement.Based on above consideration, the inventor has researched and developed the soil carbonization curing and the device thereof of a kind of green, low-carbon (LC) by a large amount of tests.
The curing compound main component that this method is used is activated magnesia (Reactive MgO), the calcining heat of activated magnesia manufacturing process is about 750 degree, far below cement (1450 degree), so be magnesia unslacked or light burnt powder again, magnesia that generates under this temperature and water reaction are very fast, and aquation generates magnesium hydroxide (Mg (OH) 2), so be called activated magnesia, its price equals or a little higher than cement.Too high when calcining heat, behind 1500 degree, the magnesia of generation loses activity, and is called dead roasting magnesia or crosses burned magnesium oxide.The intensity that activated magnesia solidifies the soil body is lower, the intensity of cement solidification soil under the same terms.But, the inventor finds that by a large amount of tests the activated magnesia solidified earth is easy to and carbon dioxide reaction (carbonization), particularly under the carbon dioxide environment of high solubility, high pressure, its carbonation process can be finished in several hours even dozens of minutes, generates the carbonate compound of magnesium.Inventor's experimental study result also shows, the activated magnesia solidified earth can improve greatly through intensity after the carbonization, near in addition surpass the intensity of cement-soil under the same terms.Carbonation reaction can consume a large amount of carbon dioxide, can absorb the carbon dioxide of 1.1 times of activated magnesia weight in theory during carbonization, thereby produce significant environmental effect, in the very short time, finish simultaneously the growth of solidified earth intensity, this characteristic to speedily carry out rescue work, special engineering such as the disaster relief has very important significance.Aquation similar with activated magnesia and carburizing reagent can take place in quicklime, can produce significant environmental effect equally, but the inventor finds that by test the intensity after the carbonization of quicklime solidified earth improves very limited, far do not reach the degree of cement solidification soil, but the price of quicklime is far below activated magnesia, its hydration process can reduce the water content of the soil body fast, increases the short-term permeability of the soil body, and this carbonization for solidified earth is extremely important.So, quicklime can be mixed use with activated magnesia, quicklime and activated magnesia play the water content of the quick reduction soil body jointly, increase the infiltrative effect of short-term of the soil body, for carburizing reagent creates conditions, and jointly by the environmental effect of carburizing reagent realization absorbing carbon dioxide, growth plays a major role and activated magnesia process hydration and carbonization are to soil strength.
In sum, although can discharge a large amount of carbon dioxide with cement is the same in activated magnesia and the quicklime manufacturing process, but can a large amount of absorbing carbon dioxides in the solidified earth carbonation process, so from production, the use overall process of product, its CO2 emissions be far below cement.
Summary of the invention
Technical problem: the purpose of this invention is to provide a kind of low-carbon (LC) of civil engineering, the soil carbonization curing and device thereof of environment-friendly type of being used for, the present invention can be under situation about reaching with near solidification intensity of the existing cement solidification soil phase and construction costs, reduce energy consumption and CO2 emission in the corresponding civil engineering, produce significant environmental effect, in the very short time, finish simultaneously the gain in strength of solidified earth, satisfy speedily carry out rescue work, in the special engineering such as the disaster relief to the requirement of engineering time.
Technical scheme:
A kind of carbonization curing of soil, the soil body that need are solidified and curing compound are 12~19: 8~1 ratio stirring, mix according to mass ratio, in solidified earth, feed carbon dioxide then, make and solidify soil body carbonization and form the carbonate compound solidified earth, described curing compound comprises activated magnesia.
A kind of device that is used to implement the carbonization curing of above-mentioned soil, comprise CO2 generator and outer tube, on the tube wall of outer tube, be provided with through hole as the carbon dioxide outlet, on CO2 generator, be connected with the carbon dioxide ingress pipe, and the carbon dioxide vent on the CO2 generator is connected with an end of carbon dioxide ingress pipe, and the other end of carbon dioxide ingress pipe is positioned at outer tube.Be arranged with diaphragm seal on the carbon dioxide ingress pipe, described diaphragm seal is covered in the top of outer tube and extends to the outside of outer tube.Be provided with the air seal circle between outer tube and the carbon dioxide ingress pipe, and the air seal circle is positioned at the top of outer tube.Bottom at outer tube is provided with end cap.
Compared with prior art, under the situation that reaches treatment effect close and construction costs with conventional cement solidification method, the present invention can reduce the CO2 emissions and the energy consumption of treatment project greatly, reduces by 50%~70% CO2 emission, 20%~50% energy consumption.Existing cement solidification soil needed 28 days or the longer time is finished main gain in strength, just can come into operation then,
The present invention only needed several hours even dozens of minutes is finished the main gain in strength of solidified earth, can satisfy speedily carry out rescue work, in the special engineering such as the disaster relief to the requirement of engineering time.
Description of drawings
Fig. 1 is the intensity of three kinds of solidified earth and the variation relation figure of time.
Fig. 2 is the X-ray diffraction analysis figure as a result of carbonized maintaining 3 hours and 28 days active oxidation magnesium hardener of conventional maintenance.
Fig. 3 utilizes the ventilate mixing pile construction schematic diagram of carbonization of shaft.
Fig. 4 utilizes the ventilate mixing pile construction schematic diagram of carbonization of carbonizing plant.
Fig. 5 is the whole carbonization engineering of a shallow-layer vertical view.
Fig. 6 is the whole carbonization engineering of a shallow-layer sectional drawing.
Fig. 7 is the carbonizing plant schematic diagram that is used for the carbonization mixing pile construction.
Fig. 8 is the carbonizing plant schematic diagram that is used for the whole carbonization engineering construction of shallow-layer.
Wherein have: mixing pile machine 1; Natural soil 2; The activated magnesia solidified earth 3 of carbonization not; The activated magnesia solidified earth 4 of carbonization; Outer tube 5; Carbon dioxide ingress pipe 6; CO2 generator 7; Diaphragm seal 8; Tube connector 9; End cap 10; Air seal circle 11; Through hole 12.
The specific embodiment
Is that 12~19: 8~1 ratio stirs, mixes with the required curing soil body and curing compound according to mass ratio, forms uniform solidified earth.Feed carbon dioxide then in solidified earth, make and solidify soil body carbonization and form the carbonate compound solidified earth, described curing compound comprises activated magnesia.The stirring of the curing compound and the soil body can be according to concrete requirement of engineering, undertaken by artificial, deep mixer tool (as the deep-mixed pile machine), shallow-layer Mixing Machine, the carbonization of solidified earth can be undertaken by special carbonizing plant feeding carbon dioxide is set, perhaps by Mixing Machine after preliminary the stirring, feed carbon dioxide while stir.
Embodiment 1
Be laboratory test in the present embodiment, mainly analyze the feasibility and of the influence of different carbonization times of carbonization curing carbonization soil intensity.The soil of required curing is sandy soil, and water content is 10%, and curing compound is an activated magnesia, and the activated magnesia volume ratio of the soil body and activated magnesia gross mass (activated magnesia with) is 10%.Earlier activated magnesia is mixed, stirs according to the design proportioning with the soil body, pour into 5 centimeters of diameters, highly be 10 centimeters Standard Module, vibrate, closely knit, the back demoulding about half an hour approximately, sample is installed on the three-axis penetration instrument, applies the confined pressure of 400kPa, feed the carbon dioxide of 200kPa then from the bottom to sample, carry out carbonized maintaining, curing time was respectively 45 minutes, 1.5 hours, 3 hours, 6 hours and 12 hours.In order to carry out effect contrast, made the Portland cement solidified earth of identical proportioning and the activated magnesia solidified earth of non-carbonization simultaneously, be 20 degree in temperature, relative humidity is 98% conventional fog room maintenance to 7 day, 28 days.Same proportioning is made three samples, and maintenance is carried out unconfined compression strength test after finishing immediately, gets its average of testing intensity as a result of, the results are shown in Figure 1.
The result shows, 7 days intensity of Portland cement solidified earth are 4600kPa, 28 days intensity is 6800kPa, 7 days intensity of the activated magnesia solidified earth of non-carbonization are 470kPa, 28 days intensity is 1367kPa, the cement of conventional maintenance or activated magnesia solidified earth also had very big growth from 7 days to 28 days as can be seen, and 7 days of the activated magnesia solidified earth of non-carbonization and 28 days intensity are all far below the Portland cement solidified earth.But the activated magnesia solidified earth of carbonized maintaining just had the intensity of 4900kPa after 45 minutes, was 5500kPa after 1.5 hours, and 3 as a child promptly reached the about 7300kPa of maximum intensity, and is also higher than 28 days intensity of Portland cement solidified earth.Also carried out volume and be the sample of 10% quicklime, with same carbonized maintaining method carbonization 7 days, its intensity also has only 500kPa, well below the activated magnesia solidified earth of carbonization.
To the carbonized maintaining time is that 3 hours and 28 days activated magnesia solidified earth of conventional maintenance have been carried out X-ray diffraction analysis, to analyze its chemical composition, the results are shown in Figure 2, can find that the carbonized maintaining time is to have generated a large amount of magnesium carbonate trihydrate (MgCO in 3 hours the activated magnesia solidified earth sample 33H 2O), 28 days activated magnesia sample of conventional maintenance then is magnesium hydroxide (Mg (OH) 2).
Embodiment 2
Be the test of carbonization agitation pile in the present embodiment, the sandy soil of the soil of required reinforcing for doing, curing compound is an activated magnesia, activated magnesia is 10% with the ratio of the quality of dry ground.In the soil body, stir, spray the activated magnesia solidified earth 3 of not carbonization of activated magnesia slurries construction formation earlier with small-sized mixing pile machine 1, and then utilize mixing pile machine 1 to feed carbon dioxide while stirring and carry out carbonization, concrete work progress is seen Fig. 3, and is described below:
(a) agitation pile 1 machine is arranged in the natural soil body 2 tops of need solidifying, starts mixing pile machine 1, mixing pile machine 1 sinks, and stirs simultaneously and sprays the activated magnesia slurries, arrives the bottom surface design elevation up to stirring vane;
(b) mixing pile machine 1 promotes, and stirs simultaneously and sprays the activated magnesia slurries, arrives the face of land up to stirring vane;
(c) clean the slurries carrier pipe of shaft with clear water on the face of land, carrier pipe is connected to the carbon dioxide canister gas outlet, start mixing pile machine 1 then, mixing pile machine 1 sinks, and stirring vane stirs the soil body, arrives the bottom surface design elevation up to stirring vane;
(d) mixing pile machine promotes, and opens the carbon dioxide gas tank valve simultaneously, and sparging carbon dioxide gas arrives the face of land up to stirring vane while stirring, and the closing carbon dioxide tank valve is finished carbonization, forms the activated magnesia solidified earth 4 of carbonization, i.e. the carbonization agitation pile;
After finishing above step, spend 1 hour after excavation, find that pile body is very hard, be 1300kPa through test pile body unconfined compression strength.This intensity is lower than the result among the embodiment 1, mainly be that carbonization time is shorter because only carried out once stirring carbonization, but this intensity can engineering demands.
Embodiment 3
Present embodiment is the test of carbonization agitation pile, the sandy soil of the soil of required reinforcing for doing, and curing compound is an activated magnesia, activated magnesia is 10% with the ratio of the quality of dry ground.In the soil body, stir, spray the activated magnesia stirring solidified earth 3 of not carbonization of activated magnesia slurries construction formation earlier with small-sized mixing pile machine 1, lay carbonizing plant then, carry out carbonization by carbonizing plant.
Carbonizing plant comprises CO2 generator 7 and outer tube 5, on the tube wall of outer tube 5, be provided with through hole 12 as the carbon dioxide outlet, be connected with an end of carbon dioxide ingress pipe 6 at the carbon dioxide vent that is connected with on the CO2 generator 7 on carbon dioxide ingress pipe 6 and the CO2 generator 7, the other end of carbon dioxide ingress pipe 6 is positioned at outer tube 5 ends.Be arranged with diaphragm seal 8 on carbon dioxide ingress pipe 6, described diaphragm seal 8 is covered in the top of outer tube 5 and extends to the outside of outer tube 5.Between outer tube 5 and carbon dioxide ingress pipe 6, be provided with air seal circle 11, and air seal circle 11 is positioned at the top of outer tube 5.The bottom of outer tube 5 is provided with end cap 10.
Guarantee that like this carbon dioxide enters into the stake end along ingress pipe 6 earlier, enter solidified earth by the opening of outer tube 5 from bottom to top then, solidified earth is carried out carbonization.Concrete construction sequence is seen Fig. 4, and is described below:
(a) start mixing pile machine 1, mixing pile machine 1 sinks, and stirs simultaneously and sprays the activated magnesia slurries, arrives the bottom surface design elevation up to stirring vane;
(b) mixing pile machine 1 promotes, and stirs simultaneously and sprays the activated magnesia slurries, arrives the face of land up to stirring vane;
(c) remove mixing pile machine 1, in the middle of agitation pile, insert outer tube 5 up to the stake end position immediately, in outer tube 5, insert carbon dioxide ingress pipe 6 then along pile body.Seal between with outer tube 5 and carbon dioxide ingress pipe 6 with air seal circle 11 at stake top place, and at stake top position laying diaphragm seal 8, the area of diaphragm seal 8 is slightly larger than the agitation pile sectional area, and with diaphragm seal 8 imbed about 30 centimeters of below grounds seal, fixing.The interior pipe of carbonization conduit is drawn from the centre of diaphragm seal, and outlet carried out encapsulation process, by tube connector 9 carbon dioxide ingress pipe 6 is connected with CO2 generator 7 then, open CO2 generator 7 valves, carry out carbonization, closing carbon dioxide generator 7 valves after 5 hours finish carbonization, form the activated magnesia solidified earth 4 of carbonization, i.e. the carbonization agitation pile.
After finishing above step, excavation finds that pile body is very hard immediately, and through sampling and testing, the pile body unconfined compression strength is 4700kPa, is higher than the intensity among the embodiment 2, because this method can be controlled carbonization time as required, effect is better.
Embodiment 4
Be the whole stirring of shallow-layer, carbonization test in the present embodiment, the soil of required reinforcing is cohesive soil, and water content is 25%, and reinforcement depth is 1 meter, and curing compound is an activated magnesia, and activated magnesia is 5% with the ratio of the quality of wet soil.Earlier integrally activated magnesia dry powder is mixed, stirs with the shallow-layer soil body in 1 meter with the shallow-layer Mixing Machine.Dig every 1 meter in the place then and establish parallel trench, trench is wide about 10 centimeters, and dark 0.5 meter, outer tube 5 and carbon dioxide ingress pipe 6 are set in each trench, carbon dioxide ingress pipe 6 length are half of outer tube 5.End at outer tube 5 seals with end cap 10, the top will seal between outer tube 5 and the carbon dioxide ingress pipe 6 with air seal circle 11, cover diaphragm seal 8 then on processing region top, the border of diaphragm seal 8 is slightly larger than processing region, and the diaphragm seal 8 on border imbedded in the soil seal about 30 centimeters, fixing.All carbon dioxide ingress pipes 6 are connected with CO2 generator 7 by tube connector 9, open CO2 generator 7, solidified earth is carried out carbonization, the closing carbon dioxide tank valve is finished carbonization after 5 hours, and concrete vertical view and sectional drawing are seen Fig. 5, Fig. 6.Excavate immediately, it is harder to find to solidify soil layer, through its unconfined compression strength of sampling and testing is 510kPa, be lower than the intensity among the embodiment 1,2,3, because this embodiment main purpose is the shallow-layer integrally curing, lower to requirement of strength, so the volume of activated magnesia is less, what this embodiment used simultaneously is the cohesive soil of high-moisture.But this intensity can satisfy the common engineering needs for integrally curing.
Embodiment 5
A kind of carbonization curing of soil, the soil body that need are solidified and curing compound are 12~19: 8~1 ratio stirring, mix according to mass ratio, in solidified earth, feed carbon dioxide then, make and solidify soil body carbonization and form the carbonate compound solidified earth, described curing compound comprises activated magnesia, in the present embodiment, the soil body and activated magnesia mass ratio are to be 12: 8,17: 3 or 19: 1.
Embodiment 6
A kind of carbonization curing of soil, the soil body that need are solidified and curing compound are 12~19: 8~1 ratio stirring, mix according to mass ratio, in solidified earth, feed carbon dioxide then, make and solidify soil body carbonization and form the carbonate compound solidified earth, described curing compound comprises quicklime, the mass ratio of activated magnesia and quicklime is 1~4: 4~1, in the present embodiment, the soil body and curing compound mass ratio are to be 12: 8,17: 3 or 19: 1, and the mass ratio of activated magnesia and quicklime can be 1: 4,1: 1 or 4: 1.
Embodiment 7
A kind of carbonization curing of soil, the soil body that need are solidified and curing compound are 12~19: 8~1 ratio stirring according to mass ratio, mix, in solidified earth, feed carbon dioxide then, make and solidify soil body carbonization and form the carbonate compound solidified earth, described curing compound comprises quicklime, the mass ratio of activated magnesia and quicklime is 1~4: 4~1, even can also contain hydrated lime, in the present embodiment, the soil body and curing compound mass ratio are to be 12: 8,17: 3 or 19: 1, activated magnesia, the mass ratio of quicklime and hydrated lime can be 1: 3: 1,1: 2: 2 or 8: 1: 1.
Embodiment 8
A kind of device that is used to implement the carbonization curing of above-mentioned soil, comprise CO2 generator 7 and outer tube 5, on the tube wall of outer tube 5, be provided with through hole 12 as the carbon dioxide outlet, be connected with an end of carbon dioxide ingress pipe 6 at the carbon dioxide vent that is connected with on the CO2 generator 7 on carbon dioxide ingress pipe 6 and the CO2 generator 7, the other end of carbon dioxide ingress pipe 6 is positioned at outer tube 5, in the present embodiment, the transmission coefficient of considering solidified earth is bigger, carbon dioxide flows to the top of solidified earth easily, on carbon dioxide ingress pipe 6, be arranged with diaphragm seal 8, described diaphragm seal 8 is covered in the top of outer tube 5 and extends to the outside of outer tube 5, flows out from the top of solidified earth to stop carbon dioxide.Consider that carbon dioxide flows out easily between outer tube and carbon dioxide conduit, be provided with the top that air seal circle 11 and air seal circle 11 are positioned at outer tube 5 at outer tube 5 and carbon dioxide ingress pipe 6.Consider that outer sleeve bottom stops up easily during insertion, is provided with end cap 10 in the bottom of outer tube 5.

Claims (7)

1. the carbonization curing of a soil, it is characterized in that, the soil body that need are solidified and curing compound are 12~19: 8~1 ratio stirring, mix according to mass ratio, in solidified earth, feed carbon dioxide then, make and solidify soil body carbonization and form the carbonate compound solidified earth, described curing compound comprises activated magnesia.
2. the carbonization curing of soil according to claim 1 is characterized in that, described curing compound comprises quicklime, and the mass ratio of activated magnesia and quicklime is 1~4: 4~1.
3. the carbonization curing of soil according to claim 1 and 2 is characterized in that, described curing compound is made up of activated magnesia and quicklime, and the mass ratio of activated magnesia and quicklime is 1~4: 4~1.
4. device that is used to implement the carbonization curing of the described soil of claim 1, it is characterized in that, comprise CO2 generator (7) and outer tube (5), on the tube wall of outer tube (5), be provided with through hole (12) as the carbon dioxide outlet, be connected with an end of carbon dioxide ingress pipe (6) at the carbon dioxide vent that is connected with on the CO2 generator (7) on carbon dioxide ingress pipe (6) and the CO2 generator (7), the other end of carbon dioxide ingress pipe (6) is positioned at outer tube (5).
5. device according to claim 4 is characterized in that, is arranged with diaphragm seal (8) on carbon dioxide ingress pipe (6), and described diaphragm seal (8) is covered in the top of outer tube (5) and extends to the outside of outer tube (5).
6. device according to claim 4 is characterized in that, be provided with air seal circle (11) between outer tube (5) and carbon dioxide ingress pipe (6), and air seal circle (11) is positioned at the top of outer tube (5).
7. device according to claim 4 is characterized in that, is provided with end cap (10) in the bottom of outer tube (5).
CN201010604013A 2010-12-24 2010-12-24 Method and device for carbonizing and curing soil Expired - Fee Related CN102102360B (en)

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