Background technology
In the compressed air drying technology, absorption type dryer is a large amount of the use owing to obtaining low dew point gas, and type commonly used is different by its regeneration, is divided into heatless regeneration, little thermal regeneration, external heat regeneration and the heat of compression (waste heat) regeneration.
Under current international and domestic energy-saving and cost-reducing large situation, original various absorption type dryer is showed its weak point fully, as Heatless regenerative adsorption dryer, due to finished product gas consumption amount large (approximately 15~20% of total flow), the high waste of power consumption is large and be limited to use (at present only for being used for 20cm
3The following type of/min); Little thermal regeneration absorption type dryer is also large because of finished product gas consumption amount, and the heating energy consumption is high and soon by market, eliminated.External heat regeneration and the heat of compression (waste heat) are though regenerative absorption type dryer has obvious energy-saving effect, but difficulty obtains the dry gas of lower dew point (general dew points at normal pressure is at-20~-40 ℃), and because blast-cold tolerance is not enough, adsorbent temperature is difficult to recover normal temperature, causes switching dew point rising of rear a period of time (drift).
Worldwide, the gas compressor of large flow is generally selected centrifugal compressor, and wherein the centrifugal compressor of 50% left and right is thrown in into Chinese market, has risen to 1500 left and right this year, and Chinese market accounts for centrifugal compressor market more than 50%.The drier supporting with centrifugal compressor often adopts the heat of compression (waste heat) regenerative absorption type dryer.The centrifugal compressed machine technology is in continuous progress, and compression process has been tending towards the isotherm compression process, brings thus compressor exhaust temperature lower, and the delivery temperature of optimum type can reach 95-105 ℃.Therefore, energy-saving and cost-reducing advantage is very remarkable in the large scale computer field, market share amount rapid growth recently.The reduction of compressor exhaust temperature, the heating-up temperature of the drier regeneration of employing is on the low side, thereby affects the adsorbent reactivation effect, is difficult to obtain the dry gas of lower dew point.
The heat of compression (waste heat) regenerative absorption type dryer that uses in the market, all adopt the heat of compression (waste heat) heating, and therefore the technique of blast-cold gas discharging exist following problem:
1) the regeneration heating-up temperature is on the low side, and desorption is not thorough, is difficult to obtain the dry gas of lower dew point;
2) blast-cold is narrow-minded, and blast-cold is not thorough, causes gas dew point higher (drift);
3) blast-cold gas is discharged in atmosphere, and discharge process has noise, also contaminated environment;
4) the discharging decompression easily causes the molecular sieve aggravation.
Summary of the invention
The present invention is intended to overcome the shortcoming of existing adsorption and drying method and large-scale absorption type based compressed-gas dryers, a kind of dry gas that can obtain lower dew point is provided, and the absorption type compressed air drying technique and the device that utilize compression heat regeneration of recovery blast-cold gas, have remarkable saving consumption reduction effect.
Concrete technical solution of the present invention is as follows:
The absorption type compressed air drying technique that this utilizes compression heat regeneration mainly comprises the following steps:
1] the first full flow of the unstripped gas adsorbent of flowing through and regenerating, utilize the waste heat of unstripped gas to heat the adsorbent of regenerating, then the adsorbent of flowing through and adsorbing, and above-mentioned gas after the adsorbent adsorption moisture is dried, becomes finished product gas and discharges;
2] adsorbent that unstripped gas is carried out after refrigerated separation flowing through in step 1 and adsorbs, after the moisture drying in the absorption unstripped gas, become finished product gas, and part finished product gas is discharged, and part finished product gas enters step 3 and processes;
3] the part finished product gas of step 2 generation is after the supercharging heating, the adsorbent of regenerating in the step 1 of flowing through again, utilization is heated the adsorbent of regenerating again through the finished product gas of heating, after flowing out and the processing of the unstripped gas in step 2 in carry out step 2 after converging;
4] the part finished product gas of step 2 generation is through supercharging, the adsorbent of regenerating in the step 1 of flowing through again, utilization is carried out blast-cold through the finished product gas of supercharging to the adsorbent of regenerating, after flowing out and the processing of the unstripped gas in step 2 in carry out step 2 after converging, until the adsorbent of regenerating is completed regeneration.
After completing, above-described step 4 can carry out step 5,
After the adsorbent holomorphosis of 5] regenerating, with the adsorbent that adsorbs, carry out the switching of duty; By the adsorbent reactivation that adsorbs in step 1, the adsorbent absorption of regenerating.
In the above step 2, part finished product gas enters step 3 or step 4 and processes, this portion gas be in step 2 total finished product tolerance 4~10%, take 5~7% as good, its occurrence can be adjusted according to duty.
Above-described unstripped gas is the unstripped gas that is separated by filtration, and has completed before the dry gas of adsorbing is got rid of and has all carried out isolated by filtration.
This utilizes the adsorption compressed gas drying device of compression heat regeneration, comprise the drier 101 that is formed by drying chamber A and drying chamber B, the upper and lower port of drier 101 is communicated with upper piping 102 and lower piping 103 respectively, described upper piping 102 consists of valve A1, B1 and valve A2, the B2 parallel connection in parallel of parallel connection, and lower piping 103 consists of valve A3, B3 and valve A4, the B4 parallel connection in parallel of parallel connection;
The tube connector 11 that arranges between described valve A1, B1 is communicated with tube connector 12, is connected an end with blower fan 1 one ends respectively and is connected in the two ends of described tube connector 12 with post-filter;
Described blower fan 1 other end is in series with valve F3 and heater 2 successively by tube connector, and described heater 2 also is communicated with tube connector 14 by tube connector 13, and an end of tube connector 14 is connected with the end of valve F2, and the other end is communicated with the tube connector between A2 and B2; The described valve F2 other end is connected with an end of tube connector 15, and the other end of tube connector 15 is connected with an end of fore filter 7, and the other end of fore filter 7 is connected with air inlet pipe 6;
Described post-filter 5 other ends are connected with blast pipe 8;
Described tube connector 15 is communicated with an end of tube connector 16, is provided with valve F1 on tube connector 16, and the other end of tube connector 16 is connected an end with tube connector 17 1 ends respectively and is connected with tube connector; Be disposed with cooler 3 and separator 4 on described tube connector 17, tube connector 17 other ends are communicated with the tube connector between valve A3 and B3; The other end of described tube connector 18 is communicated with the tube connector between valve A4 and B4.
The above fore filter 7 configuration gas-liquid separator or accurate oil removal filter.
The above heater 2 is the one-level heating of a heater or the secondary heating of two heaters.
The above heater 2 is plate-fin heat exchanger, fin-tube type heat exchanger or shell-and-tube heat exchanger.
The above separator 4 is that inertial separation isolated by filtration or inertia are combined to form and separate with filtration.
Advantage of the present invention is as follows:
1, the absorption type compressed air drying technique of compression heat regeneration and the waste heat that device utilizes unstripped gas of utilizing provided by the invention carries out thermal regeneration to adsorbent in drying chamber, the energy that utilized waste heat recovery, and energy conservation and consumption reduction effects is remarkable.
2, provided by the inventionly utilize the absorption type compressed air drying technique of compression heat regeneration and install two periods heating, can improve the regeneration heating-up temperature, make adsorbent reactivation more thorough, thereby can obtain lower dew point (finished product gas dew point can reach below-70 ℃)
3, the absorption type compressed air drying technique of compression heat regeneration and the device of utilizing provided by the invention adopts isobaric thermal regeneration, and isobaric dry blast-cold, do not have exhaust step-down process, also reclaimed regeneration heating blast-cold gas, having saved Compressed Gas, is namely to have saved energy, has reduced energy consumption.
4, the absorption type compressed air drying technique of compression heat regeneration and the device of utilizing provided by the invention utilizes the dry gas blast-cold and reclaims blast-cold gas, and blast-cold is thorough, can avoid the drift of finished product gas dew point.
5, the absorption type compressed air drying technique of compression heat regeneration and the device of utilizing provided by the invention adopts equipressure to add thermal desorption, the blast-cold such as dry gas, regeneration technology, system is without the step-down process, can greatly reduce the pulverization rate of adsorbent, extend adsorbent service life, for the user has saved equipment operating cost, avoid simultaneously exhaust noise, reduced noise pollution.
The specific embodiment
The adsorption and drying method that this utilizes compression heat regeneration mainly comprises the following steps:
1] the first full flow of the unstripped gas adsorbent of flowing through and regenerating, utilize the waste heat of unstripped gas to heat the adsorbent of regenerating, then the adsorbent of flowing through and adsorbing, and above-mentioned gas after the adsorbent adsorption moisture is dried, becomes finished product gas and discharges;
2] adsorbent that unstripped gas is carried out after refrigerated separation flowing through in step 1 and adsorbs, after the moisture drying in the absorption unstripped gas, become finished product gas, and part finished product gas is discharged, and part finished product gas enters step 3 and processes; Enter portion gas that step 3 or step 4 process and be 4~10% of total output in step 2, take 5~7% as good, resize ratio as the case may be in actual production;
3] the part finished product gas of step 2 generation is after the supercharging heating, the adsorbent of regenerating in the step 1 of flowing through again, utilization is heated the adsorbent of regenerating again through the finished product gas of heating, after flowing out and the processing of the unstripped gas in step 2 in carry out step 2 after converging;
4] the part finished product gas of step 2 generation is through supercharging, the adsorbent of regenerating in the step 1 of flowing through again, utilization is carried out blast-cold through the finished product gas of supercharging to the adsorbent of regenerating, after flowing out and the processing of the unstripped gas in step 2 in carry out step 2 after converging, until the adsorbent of regenerating is completed regeneration.
After completing, above-described step 4 can carry out step 5,
After the adsorbent holomorphosis of 5] regenerating, with the adsorbent that adsorbs, carry out the switching of duty; By the adsorbent reactivation that adsorbs in step 1, the adsorbent absorption of regenerating.
Unstripped gas generally need pass through isolated by filtration, has completed before the finished product gas that adsorbs is got rid of and has all filtered.
This utilizes the adsorption compressed gas drying device of compression heat regeneration, comprise the drier 101 that is formed by drying chamber A and drying chamber B, the upper and lower port of drier 101 is communicated with upper piping 102 and lower piping 103 respectively, upper piping 102 consists of valve A1, B1 and valve A2, the B2 parallel connection in parallel of parallel connection, and lower piping 103 consists of valve A3, B3 and valve A4, the B4 parallel connection in parallel of parallel connection;
The tube connector 11 that arranges between valve A1, B1 is communicated with tube connector 12, and the two ends of tube connector 12 are respectively arranged with is connected an end with blower fan 1 one ends and is connected with post-filter;
Blower fan 1 other end is in series with valve F3 and heater 2 successively by tube connector; Blower fan 1 can substitute with compressor, and heater 2 can be selected the one-level heating of a heater or the secondary heating of two heaters; Heater 2 is generally plate-fin heat exchanger, fin-tube type heat exchanger or shell-and-tube heat exchanger etc.;
Heater 2 also is communicated with tube connector 14 by tube connector 13, and an end of tube connector 14 is connected with the end of valve F2, and the other end is communicated with the tube connector between A2 and B2; The valve F2 other end is connected with an end of tube connector 15, and the other end of tube connector 15 is connected with an end of fore filter 7, and the other end of fore filter 7 is connected with air inlet pipe 6; Fore filter 7 one general configuration gas-liquid separators or accurate oil removal filter; Post-filter 5 other ends are connected with blast pipe 8;
Tube connector 15 is communicated with an end of tube connector 16, is provided with valve F1 on tube connector 16, and the other end of tube connector 16 is connected an end with tube connector 17 1 ends respectively and is connected with tube connector; Be disposed with cooler 3 and separator 4 on tube connector 17, separator 4 generally selects inertial separation isolated by filtration or inertia to be combined to form and to separate with filtration.Tube connector 17 other ends are communicated with the tube connector between valve A3 and B3; The other end of tube connector 18 is communicated with the tube connector between valve A4 and B4.
When drying chamber A adsorbed work, drying chamber B carried out adsorbent reactivation simultaneously, and the regeneration employing is depressed online equipressure and added the regeneration technology of thermal desorption and isobaric blast-cold; Drying chamber B regeneration ending, two drying chambers switch by valve; After switching was completed, drying chamber B adsorbed, and drying chamber A carries out the adsorbent reactivation process, so circulation;
When drying chamber A adsorbs work, drying chamber B carries out the adsorbent reactivation process, and it specifically can be divided into following two parts:
1] drying chamber A adsorption process
Drying chamber A adsorption process is divided into three periods:
1.1] unstripped gas full flow drying tank B (regeneration), then enter drying chamber A (absorption);
In this period, valve F2, valve B2, valve B4, valve A1, valve A3 open; Valve F1, valve B1, valve A2, valve B3, valve A4, valve F3 close, and its idiographic flow is as follows:
Unstripped gas first enters in drier through air inlet pipe 6, enter in drying chamber B after tube connector 15, valve F2, tube connector 14, valve B2 successively after first by fore filter 7, filtering, advance, enter in drying chamber A after cooler 3, separator 4, valve A3 through valve B4, tube connector 18, tube connector 17 successively after the unstripped gas waste heat heats the adsorbent of regenerating in drying chamber B, after adsorbent adsorption dry in drying tank A, again successively after valve A1, tube connector 11, tube connector 12, post-filter 5, finally by blast pipe 8 discharges;
1.2] unstripped gas is without drying chamber B (regeneration), directly enters drying chamber A (absorption), heater is opened and is carried out work;
In this period, valve F1, valve F3, valve A3, valve A1, valve B2, valve B4 open, and valve F2, valve A2, valve B1, valve A4, valve B3 close, and its idiographic flow is as follows:
Unstripped gas enters in drier through air inlet pipe 6, first by entering in drying chamber A after flow through successively after fore filter 7 filtrations tube connector 15, valve F1, tube connector 16, tube connector 17, cooler 3, separator 4 and valve A3, after adsorbent adsorption dry in drying tank A is processed, again successively through valve A1, tube connector 11, tube connector 12, after the post-filter 5 of part dry gas (finished product gas) by tube connector 12 1 ends connections, discharge by blast pipe 8 finally;
The blower fan 1 that another part dry gas (finished product gas) connects by tube connector 12 other ends, to enter drying chamber B successively after valve F3, heater 2, tube connector 13, tube connector 14 and valve B2 after overcoming SR, heater was opened and carried out work this moment through blower fan 1 supercharging; By heated finished product gas, the adsorbent of regenerating in drying chamber B is heated, then, by successively through valve B4, tube connector 18, with the unstripped gas that enters tube connector 17 by tube connector 16, converge;
1.3] unstripped gas is without drying chamber B (regeneration), directly enters drying chamber A (absorption), heater quits work simultaneously;
In this period, valve F1, valve F3, valve A3, valve A1, valve B2, valve B4 open, and valve F2, valve A2, valve B1, valve A4, valve B3 close, and its idiographic flow is as follows:
Unstripped gas enters in drier through air inlet pipe 6, first by entering in drying chamber A after flow through successively after fore filter 7 filtrations tube connector 15, valve F1, tube connector 16, tube connector 17, cooler 3, separator 4 and valve A3, after adsorbent adsorption dry in drying tank A is processed, again successively through valve A1, tube connector 11, tube connector 12, after the post-filter 5 of part dry gas (finished product) by tube connector 12 1 ends connections, discharge by blast pipe 8 finally;
Enter drying chamber B successively after valve F3, heater 2, tube connector 13, tube connector 14 and valve B2 after the blower fan of another part dry gas (finished product gas) by tube connector 12 other ends connections, this period internal heater 2 quits work; Finished product gas by heater 2 carries out blast-cold to the adsorbent of regenerating in drying chamber B,, then successively through valve B4, tube connector 18, with the unstripped gas that enters tube connector 17 by tube connector 16, converges;
2] drying chamber B regeneration flow process
Drying chamber B regeneration is divided into two periods:
2.1] unstripped gas full flow drying tank B (regeneration), then enter drying chamber A (absorption); The unstripped gas waste-heat desorption stage, with the waste heat (heat of compression) of unstripped gas to drying chamber B (regeneration) heat; Its valve open-close state and gas flow process are identical with step 1.1;
2.2] unstripped gas is without drying chamber B (regeneration), directly enter drying chamber A (absorption), heater is opened and is carried out work, enter after part dry gas (finished product gas) heater via heating drying chamber B to adsorbent further heating enter the blast-cold stage after completing heating period work
2.3] unstripped gas is without drying chamber B (regeneration), directly enters drying chamber A (absorption), this moment the heater stopped heating, part dry gas (finished product gas) directly carries out blast-cold to the adsorbent in drying chamber B, to drying chamber B regeneration ending; Its valve open-close state and gas flow process are identical with step 1.2.
3] because drying chamber B has completed regeneration, therefore carry out the switching of duty, drying chamber B adsorbs, and drying chamber A regenerates.
The switching of duty between drying chamber A and drying chamber B realizes by valve, and when the adsorbent in drying chamber A is regenerated, the interior adsorbent of drying chamber B adsorbs.Identical with the principle of step 1 and 2.