CN102092563B

CN102092563B - Multi-functional diamond disk material conveying machine

Info

Publication number: CN102092563B
Application number: CN 200910200145
Authority: CN
Inventors: 夏才明
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-12-09
Filing date: 2009-12-09
Publication date: 2012-12-19
Anticipated expiration: 2029-12-09
Also published as: CN102092563A

Abstract

The invention discloses a multi-functional diamond disk material conveying machine, and relates to the technical field of designing and manufacturing of conveying machinery. The multi-functional diamond disk material conveying machine consists of a drive assembly, a bracket frame, a rail, a transmission chain, diamond disks, material bearing frames, a chain adjusting assembly, a shaft, a bearing seat, a feed and discharge hopper, a bearing, a band-edge roller, a protective plate, a pin, a positioning component, a wheel fixing component and a base plate, wherein the diamond disks are installed in the mode of completely covering small uplift bodies by large uplift bodies on the connection positions of two adjacent diamond disks; a conveying transmission mode is bearing and roller transmission; each diamond disk consists of a material blocking plate and a material loading panel, the material bearing frames are arranged on the diamond disks, and the material loading panel is provided with three construction modes. The material conveying machine has the technical characteristics of wear resistance, heat resistance, jamming resistance, can convey material leakage resistance and strong adaptability, powder materials, bag materials, block materials whose particle sizes are less than 300 mm and multiple materials whose temperature is within 500 DEG C, has the minimum conveying capacity of 10 T/h, and the maximum conveying capacity or over 2000 T/h.

Description

Multi-functional spirit dish conveyer

One, technical field:

A kind of multi-functional spirit dish conveyer of the present invention; What relate to is conveying machinery design and manufacturing technology field; Being applicable to dry type slag charge, pellet, powder, piece material, the Bag Material of heat or normal temperature, the scene transmission of pulling out material, box material, is a kind of on-the-spot device for transporting objects with extensive use.

Two, technical background:

For a long time; Transmit need carrying out the scene to the dry type material of heat or normal temperature on all types of industries, in the mining industry, on the terminal operation or the like; General at present having of adopting: wide adhesive tape type, scraper-type, chain-bucket, chain are scraped formula, the flat conveyer of hinge; Sealing air-blowing and mobile forklift or the like, but when existing separately that work efficiency is not high, defective, particularly work-site objective condition that serious wear, jam, leakage material, use cost are high or the like are relatively poor or need the material of load-transfer device heat; Contradiction is more outstanding, is difficult to reach user's desirable requirement.

Three, summary of the invention:

In the on-the-spot transmission of dry type material field; The purpose of the multi-functional spirit dish conveyer of the present invention is to design that a kind of comformability is strong, abrasion factor is little, sound construction, reliable feedway; Its structure is made up of driven unit, track, driving chain, bracing frame framework, spirit dish and bearing material frame, chain condition assembly, imput shaft and driven shaft, bearing seat, feeder hopper and hopper, bearing and band edge roller, following shrouding and side guard plate, cleading, bearing pin and locations, fixed wheel spare, rebasing plate; Its driving chain is the conveyer chain of bipatch band bending carrier bar; The mode of rolling and moving ahead in orbit, bearing inner ring embeds bearing pin one end, and the outer ring embeds in the band edge roller; Roll in orbit by roller and to move ahead; The other end of bearing pin is affixed with the flat underside of spirit dish, and the centre is fixed by the bending carrier bar in the driving chain, it is characterized in that: be inserted into the bearing pin in bearing and the band edge roller; The bending carrier bar of being located in the driving chain between track and the spirit dish is fixed, and is positioned on the branch center line of driving chain pitch.Track is established three groups of symmetrical upper, middle and lower, and middle group of track is subsequent use chain condition track, it is characterized in that: middle group and down between the group track friction face apart from 50-300mm.The spirit dish is by the carrier of defeated material; Be made up of a material containing panel and two striker plates, length is consistent, it is characterized in that: the mounting means of spirit dish; Cover the small embossment shape of adjacent spirit dish material containing panel one end fully by the big convex of material containing panel one end, and forward be connected installation from beginning to end.Striker plate is the perforation side plate that has the S bending up and down, it is characterized in that: the S bending be located at its length 1/4th to 3/4ths between, the thickness (K) at S bending place is 10-40mm.The vertical hyphen of material containing panel is long, and the striker plate lower end of two ends that it is horizontal and both sides side direction connects into the right angle separately, has constituted a U-shaped loading space of clever dish; It vertically is the polymorph plate that a siamesed just rises and falls; Middle flat shape, small one and large one convex of two ends, big and little convex are established polygon, big arc shape, three kinds of structural models of little arc shape; A kind of structural model of one machine; The polygon structural model is characterized in that: lifted on the vertical end and the small embossment shape that forms by the plane of spirit dish material containing panel (21), the angle (D) of the plane of material containing panel (21) and small embossment shape is 75-150 °; The big convex of lifting on the reverse end and forming, the plane of material containing panel (21) is 90-150 ° with the angle (C) of big convex.Big arc shape structural model; It is characterized in that: establish extension line toward in to clever dish material containing panel by chain pin kernel of section point; With the arbitrary node (J) under it is the big convex that central vertical is upwards established the vertical end of material containing panel, and big convex radius (R) is 50-160mm, and start point (A) is 80-145 °; The small embossment shape radius (R) of the other end is 30-130mm, and start point (B) is 40-120 °.Little arc shape structural model; It is characterized in that: establishing vertical perpendicular line (I) of the chain pin kernel of section point under the spirit dish material containing panel, intersected vertically with vertical perpendicular line (I) by the longitudinally extending line (M) of the flat underside lower plane of spirit dish material containing panel, is the big convex that the vertical end of material containing panel is established at the center with point of crossing (N); Big convex radius (R) is 25-130mm; Start point (E) is 60-175 °, and the small embossment shape radius (R) of the other end is 10-90mm, and start point (F) is 75-175 °.The bearing material frame is made up of two blocks of curved side plates, a block length lagging, two hyphen baffle plates, interconnects to have formed a symmetrical side shape framework, is fixed on Ling Panshang.Wherein, The horizontal lower end of long lagging is positioned on spirit dish material containing panel flat, the hyphen baffle plate of each side direction of other end both sides, located lateral; Be located on same the straight line; Its lower end is connected with the flare inclined-plane of the big convex of spirit dish material containing panel, and horizontal outer end and spirit dish striker plate vertical connection of inboard is characterized in that: the hyphen baffle plate of bearing material frame and curved side plate are formed by connecting closely that the angle (L) at long lagging place is 85-100 °; Its horizontal length (H) is 40-400mm, and the long lagging of bearing material frame is 75-150 ° with the interior angle (G) that the clever surface plate that coils the material containing panel is formed by connecting.Through above various technical measures; Reduced the abrasion factor of friction facility effectively, and both can be along with by the requirement of defeated material and the material of corresponding change spirit dish and bearing material frame manufactured materials, also can along with the field activity environment requirement change with suiting measures to local conditions complete machine in linear extent the height fluctuating and on the design and installation layout of lifting; Thereby make this conveyer have wear-resistant, heat resistanceheat resistant, anti-material, anti-jam, the adaptable technical characterstic of leaking; Can carry powder, Bag Material and particle diameter piece material less than 300mm, also can the material conveying temperature 500 ℃ with interior multiclass material, traffic capacity is little of 10T/h; Maximum can surpass 2000T/h; Improve work efficiency exponentially, reduced productive costs, thereby created economic benefit for the user.

Four, description of drawings:

Fig. 1 faces structural representation for the multi-functional spirit dish of the present invention conveyer,

Fig. 2 is the multi-functional spirit dish of the present invention conveyer sectional structure scheme drawing,

Fig. 3 covers schematic side view for the polygon material containing panel of the multi-functional spirit dish of the present invention conveyer spirit dish,

Fig. 4 is the little arc shape spirit of the multi-functional spirit dish of the present invention conveyer dish schematic side view,

Fig. 5 is the little arc shape spirit of the multi-functional spirit dish of the present invention conveyer dish schematic top plan view,

Fig. 6 is the big arc shape spirit of the multi-functional spirit dish of the present invention conveyer dish schematic side view,

Fig. 7 is the multi-functional spirit dish of the present invention conveyer bearing material frame schematic side view,

Fig. 8 is the multi-functional spirit dish of the present invention conveyer bearing material frame schematic top plan view.

Wherein, 1-driven unit, 2-bottom girder, 3-sprocket wheel, 4-driving chain, 5-imput shaft, 6-spirit dish, 7-imput shaft bearing, 8-track, 9-bracing frame, 10-screw mandrel, 11-lead open shrouding under positioning seat, 13-capping, 14-driven shaft bearing, 15-driven shaft, 16-feeder hopper, the rebasing plate of 17-, 18-side guard plate, the 19-, 20-hopper, 21-spirit dish material containing panel, 22-bearing material frame, the curved side plate of 23-, 24-crosspiece, 25-support, 26-cleading, 27-band edge roller, 28-bearing, 29-bearing pin, 30-locations, 31-chain condition track, 32-fixed wheel spare, 33-spirit of beam, 12-and coil striker plate, the long lagging of 34-, 35-hyphen baffle plate.

Five, the specific embodiment:

Below in conjunction with accompanying drawing multi-functional spirit dish conveyer is further described:

See accompanying drawing 1,2, driven unit (1) is arranged at afterbody one side of complete machine, bottom girder (2), bracing frame (9), crosspiece (24), leads beam (11) and has formed a frame body; Head and the tail are provided with capping (13), and bottom and both sides quilt shrouding (19), side guard plate (18) are down protected, and feeder hopper (16) is arranged at leading on the beam (11) of head; The right and left in frame body is provided with each one group of orbit (8) and middle one group of chain condition track (31) up and down, and is positioned separately on crosspiece (24) and the support (25), is located at the imput shaft (5) of afterbody and driven shaft (15) both sides one group of (two) sprocket wheel of each self-embedding (3) of head; And by each driven shaft bearing (14) and imput shaft bearing (7) of one group are fixed from beginning to end; Imput shaft bearing (7) is fixed on the bracing frame (9) of afterbody, and two one-tenth are parallel, and an end of imput shaft (5) is provided with by power wheel; It is connected mutually with driven unit (1) and has formed drive system; One group of positioning seat that opens (12) is fixed on the bracing frame (9) of complete machine head, and its inside is provided with and opens and the perforate elongated slot, and driven shaft bearing (14) embeds in it and is fixed; And formed the chain condition assembly with cooresponding one group screw mandrel (10) that runs through head support frame (9); About respectively have a cover driving chain (4) to be arranged at up and down on two groups of tracks (8), head and the tail are meshed with two groups of sprocket wheels (3), the longitudinal centerline between them coincides.Going up the mode that moves ahead of rolling at track (8) is that bearing (28), band edge roller (27) rolling move ahead; This mode is embedded in bearing (28) inner ring in the band edge roller (27) by bearing pin (29) one ends of both sides symmetry; The other end part (30) that is positioned is fixed on the spirit dish (6); The centre part (30) that is positioned is fixed on the bending carrier bar in the driving chain (4), and fixed wheel spare (32) is arranged on the inboard of band edge roller (27), and cleading (26) is located at the bottom of spirit dish (6); Rebasing plate (17) is fixed in the bottom of complete machine, and hopper (20) is arranged on the lower end of complete machine afterbody.

See accompanying drawing 3,4,5,6, spirit dish (6) is made with steel plate, is made up of a material containing panel (21) and two striker plates (33); Wherein, the vertical hyphen of material containing panel (21) is long, is to be made through mold pressing with the square flat board of a block length; Its transverse ends left-right symmetric, vertically height rises and falls, middle flat shape; Small one and large one convex of two ends, its convex are established polygon, little arc shape, big three kinds of structural models of arc shape, two striker plates (33) left-right symmetric; Length equates with material containing panel (21), and is vertically located in the transverse ends of material containing panel (21), is two sections of the front and back of side direction with S bending punishment circle; Extension line in the same way between these two sections becomes parallel, before the upper end with after two angles meet at right angles, the lower end is connected by the big and little convex shape shearing of material containing panel (21); Wherein one section is connected with the small embossment shape place limit mouth of material containing panel (21), and another section is connected with convex place panel greatly.

See accompanying drawing 7,8, bearing material frame (22) is made with steel plate, is made up of two blocks of curved side plates (23), a block length lagging (34), two hyphen baffle plates (35); Its two blocks of curved side plates (23) are used slab; Less than the bending of 1/3rd places, formed two sections flat boards that one is long and the other is short, and the left and right symmetrically lateral register is on the lengthwise position of spirit dish material containing panel (21) in its length; Wherein one section dull and stereotyped inner side edge end of weak point and the corresponding connection of long lagging (34) widthwise edge end; The long dull and stereotyped outside of the other end is connected with the side of hyphen baffle plate (35), and perpendicular positioning is sheared by big convex shape in the lower end, and long lagging (34) lower end is connected with the place, plane of spirit dish material containing panel (21); Formed a symmetrical side shape framework, be fixed on the spirit dish (6).

See accompanying drawing 1,2, the interior electric motor starting of driven unit (1), the facility that are connected in succession with it rotate thereupon; Drive sprocket wheel (3) rotation, at this moment, bearing (28), the rolling of band edge roller (27) on track (8) make complete machine get into normal mode of operation; The spirit dish (6) that is fixed in bearing pin (29) one ends is and then advanced forward with driving chain (4), and the material of feeder hopper (16) entering from the head gets on the material containing panel (21) of spirit dish (6) then, encloses in bearing material frame (22); Both sides are by curved side plate (23) and striker plate (33) protection; In the junctions of two spirit dishes, the activity that is covered the small embossment shape by big convex fully is connected protection below, and material can't be excessive and advance thereupon; Hopper (20) to afterbody locates to begin discharge; Afterwards, the spirit dish (6) of disengaging work and bearing material frame (22) carry out the working cycle motion then along with driving chain (4) returns in the bottom of complete machine inner chamber.

Claims

1. conveyer is coiled in a multi-functional spirit; Its structure is made up of driven unit (1), bracing frame (9), bottom girder (2), track (8), support (25), driving chain (4) and sprocket wheel (3), clever capping (13), feeder hopper (16) and the hopper (20) that coils (6) and bearing material frame (22), imput shaft (5) and driven shaft (15), imput shaft bearing (7) and driven shaft bearing (14), bearing (28) and band edge roller (27), bearing pin (29) and locations (30), fixed wheel spare (32), the positioning seat that opens (12) and screw mandrel (10), crosspiece (24) and lead beam (11), head and tail, cleading (26), following shrouding (19) and side guard plate (18), rebasing plate (17); Track (8) is established three groups of symmetrical upper, middle and lower; Middle group track is subsequent use chain condition track (31), and spirit dish (6) is by a material containing panel (21) and two striker plates (33) formation, and material containing panel (21) is consistent with striker plate (33) length; Flat shape in the middle of the material containing panel (21); Small one and large one convex of two ends, convex are established polygon, big arc shape, three kinds of structural models of little arc shape, a kind of structural model of a machine; Bearing material frame (22) be fixed in spirit dish material containing panel (21) above; Be made up of two blocks of curved side plates (23), a block length lagging (34) and two hyphen baffle plates (35), the mass transport mode is bearing (28), band edge roller (27) transmission, it is characterized in that: driving chain (4) is the conveyer chain of bipatch band bending carrier bar; Bearing (28) inner ring embeds bearing pin (29) one ends; The outer ring embeds in the band edge roller (27), and being rolled in orbit by roller moves ahead, and the other end of bearing pin is affixed with the flat underside of spirit dish; The centre is fixed by the bending carrier bar in the driving chain, and bearing pin is positioned on the branch center line of driving chain pitch.

2. multi-functional spirit dish conveyer according to claim 1 is characterized in that: middle group with organize down between the track friction face apart from 50-300mm.

3. conveyer is coiled in multi-functional spirit according to claim 1, and it is characterized in that: the mounting means of (6) is coiled in spirit, covers the small embossment shape of adjacent spirit dish material containing panel (21) one ends fully by the big convex of material containing panel (21) one ends, and forward is connected installation from beginning to end.

4. multi-functional spirit dish conveyer according to claim 1 is characterized in that: spirit dish striker plate (33) S bending be located at its length 1/4th to 3/4ths between, the thickness (K) at S bending place is 10-40mm.

5. multi-functional spirit dish conveyer according to claim 1; It is characterized in that: spirit dish material containing panel (21) polygon structural model; Lift on the vertical end and the small embossment shape that forms by the plane of spirit dish material containing panel (21); The angle (D) of the plane of material containing panel (21) and small embossment shape is 75-150 °, lifts on the reverse end and the big convex that forms, and the plane of material containing panel (21) is 90-150 ° with the angle (C) of big convex.

6. multi-functional spirit dish conveyer according to claim 1; It is characterized in that: the big arc shape structural model of spirit dish material containing panel (21); Establish extension line toward in to spirit dish material containing panel (21) by chain pin kernel of section point; With the arbitrary node (J) under it is the big convex that central vertical is upwards established the vertical end of material containing panel (21), and big convex radius (R) is 50-160mm, and start point (A) is 80-145 °; The small embossment shape radius (R) of the other end is 30-130mm, and start point (B) is 40-120 °.

7. multi-functional spirit dish conveyer according to claim 1; It is characterized in that: the little arc shape structural model of spirit dish material containing panel (21); If vertical perpendicular line (I) of the chain pin kernel of section point under the spirit dish material containing panel (21) is intersected vertically with vertical perpendicular line (I) by the longitudinally extending line (M) of the flat underside lower plane of spirit dish material containing panel (21), is the big convex that the vertical end of material containing panel (21) is established at the center with point of crossing (N); Big convex radius (R) is 25-130mm; Start point (E) is 60-175 °, and the small embossment shape radius (R) of the other end is 10-90mm, and start point (F) is 75-175 °.

8. multi-functional spirit dish conveyer according to claim 1; It is characterized in that: the hyphen baffle plate (35) of bearing material frame (22) and curved side plate (23) angle (L) that nearly long lagging (34) locates that is formed by connecting is 85-100 °; The horizontal length (H) of hyphen baffle plate is 40-400mm, and the long lagging (34) of bearing material frame (22) is 75-150 ° with the interior angle (G) that the clever surface plate that coils material containing panel (21) is formed by connecting.