CN102091898A - Machine for automatically welding spool - Google Patents
Machine for automatically welding spool Download PDFInfo
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- CN102091898A CN102091898A CN2011100419897A CN201110041989A CN102091898A CN 102091898 A CN102091898 A CN 102091898A CN 2011100419897 A CN2011100419897 A CN 2011100419897A CN 201110041989 A CN201110041989 A CN 201110041989A CN 102091898 A CN102091898 A CN 102091898A
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Abstract
The invention relates to a welding machine, in particular to a machine for automatically welding a spool. The machine for automatically welding the spool comprises a machine base; a power output device arranged on the lower part of the machine seat is connected with a transmission shaft fixed above the machine base; one end of the transmission shaft is connected with a spool rotation device fixed on the machine base; and a spool automatic welding device is arranged on the machine base corresponding to the spool rotation device. The machine for automatically welding the spool has a simple and reasonable structure, high welding speed, stable quality, high production efficiency, is convenient to use, saves time and labor, prevents an electric welder from being scalded during welding, and is safe and reliable.
Description
Technical field:
The present invention relates to a kind of bonding machine, especially a kind of I-beam wheel automatic welding machine.
Background technology:
At present, during the I-beam wheel of processing coiling usefulness, generally adopt manual welding, production efficiency is lower.In addition, add man-hour, owing to will along the circumferential direction weld in the both sides of I-beam wheel, come it is welded so whole welding process need repeatedly be adjusted the position, weld interval is long, and labour intensity is big, the welding quality instability; And, because the welding job environment is poor, be easy to cause the electric welder to scald.
Summary of the invention:
The invention provides a kind of I-beam wheel automatic welding machine, it is simple and reasonable, and is easy to use, and speed of welding is fast, steady quality, time saving and energy saving, the production efficiency height, avoided electric welder's scald in the welding process, safe and reliable, solved problems of the prior art.
The present invention solves the problems of the technologies described above the technical scheme that is adopted to be: it comprises support, the PTO that is located at the support bottom links to each other with the power transmission shaft that is fixed on the support top, power transmission shaft one end links to each other with I-beam wheel tumbler on being fixed on support, and the position of corresponding I-beam wheel tumbler is provided with the I-beam wheel automatic soldering device on support.
Described I-beam wheel tumbler comprises main shaft coaxial with power transmission shaft and that be connected by convex and concave teeth, below the main shaft two ends, be respectively equipped with one first support, be provided with two rolling bearings side by side in first cantilever tip, main shaft two ends difference frame is on two rolling bearings of two first cantilever tip; Be provided with a taper block at main shaft one end, other end suit one clamps conical disc, and a binding nut is threaded on the main shaft that clamps the conical disc outside.
On the main shaft between taper block and the clamping conical disc, be set with one and adjust conical disc.
Described I-beam wheel automatic soldering device comprises the welding gun bearing, on the welding gun bearing, be fixed with support bar by bearing pin, the lower end of support bar links to each other with the cylinder rod front end of cylinder on being fixed on support, the upper end is provided with by bolted top board and lower platen, is provided with left welding gun and backhand welding rifle between top board and lower platen.
Bearing block and bearing block below second support that be connected of described power transmission shaft by two ends is fixed on the support, and the belt pulley that is connected on the power transmission shaft links to each other with the PTO that is located at the support bottom through belt.
The present invention is simple and reasonable, easy to use, adopt PTO to rotate through the I-beam wheel to be processed that power transmission shaft drives on the main shaft, simultaneously the I-beam wheel both sides are welded along circumference by left and right welding gun then, speed of welding is fast, welding quality stable, time saving and energy saving, improved production efficiency greatly; And, avoided electric welder's scald in the whole welding process, production safety is reliable.
Description of drawings:
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is the left TV structure schematic diagram of Fig. 1.
Fig. 4 is the structural representation of main shaft portion among Fig. 1.
Among the figure, 1, support; 2, PTO; 3, belt; 4, power transmission shaft; 5, belt pulley; 6, bearing block; 7, second support; 8, main shaft; 9, first support; 10, rolling bearing; 11, taper block; 12, clamp conical disc; 13, binding nut; 14, adjust conical disc; 15, welding gun bearing; 16, support bar; 17, cylinder; 18, top board; 19, lower platen; 20, left welding gun; 21, backhand welding rifle.
The specific embodiment:
For clearly demonstrating the technical characterstic of this programme, below by the specific embodiment, and in conjunction with its accompanying drawing, the present invention will be described in detail.
Shown in Fig. 1~4, the present invention includes support 1, the PTO 2 that is located at support 1 bottom links to each other with belt pulley 5 on the power transmission shaft 4 that is fixed on support 1 top through belt 3, second support 7 that bearing block 6 and bearing block 6 belows of power transmission shaft 4 by two ends are connected is fixed on the support 1, power transmission shaft 4 one ends link to each other with I-beam wheel tumbler on being fixed on support 1, and the position of corresponding I-beam wheel tumbler is provided with the I-beam wheel automatic soldering device on support 1.
Described I-beam wheel tumbler comprises main shaft 8 coaxial with power transmission shaft 4 and that be connected by convex and concave teeth, below main shaft 8 two ends, be respectively equipped with one first support 9, be provided with two rolling bearings 10 side by side on first support, 9 tops, main shaft 8 two ends difference frame is on two rolling bearings 10 on two first supports, 9 tops; Be provided with a taper block 11 at main shaft 8 one ends, other end suit one clamps conical disc 12, and a binding nut 13 is threaded on the main shaft 8 that clamps conical disc 12 outsides.
On the main shaft 8 between taper block 11 and the clamping conical disc 12, be set with one and adjust conical disc 14.
Described I-beam wheel automatic soldering device comprises welding gun bearing 15, on welding gun bearing 15, be fixed with support bar 16 by bearing pin, the lower end of support bar 16 links to each other with the cylinder rod front end of cylinder 17 on being fixed on support 1, the upper end is provided with by bolted top board 18 and lower platen 19, is provided with left welding gun 20 and backhand welding rifle 21 between top board 18 and lower platen 19.
During work, main shaft 8 is unloaded, unclamp binding nut 13, take off binding nut 13 and clamp conical disc 12, left disk, cylinder and the right disk of I-beam wheel to be welded installed on the main shaft 8, load onto and clamp conical disc 12, and by binding nut 13, I-beam wheel to be welded is fixedly clamped on main shaft 8, then main shaft 8 and top I-beam wheel to be welded is put on two rolling bearings 10 on two first supports, 9 tops, and main shaft 8 one ends and power transmission shaft 10 are linked to each other by convex and concave teeth.Then, unclamp top board 18 and lower platen 19, adjust the position of left welding gun 20 and backhand welding rifle 21, make two welding guns be positioned at desirable welding position, by top board 18 and lower platen 19 that left welding gun 20 and backhand welding rifle 21 is fixing then.Start cylinder 17, the cylinder rod on the cylinder 17 pulls back support bar 16, the left welding gun 20 on support bar 16 tops and backhand welding rifle 21 is travelled forward arrive the need welding position of I-beam wheel to be processed.Start PTO 2, drive power transmission shafts 4 and rotate through belt 3, belt pulley 5, power transmission shaft 4 drive main shafts 8 with and on I-beam wheel to be processed rotate together, at this moment, open left welding gun 20 and backhand welding rifle 21, can begin welding.Because the I-beam wheel continuously and smoothly rotates, left welding gun 20 and backhand welding rifle 21 maintain static, so the circumferential weld on Welder's character wheel equably guarantees welding quality stable.Adjust the rotating speed of PTO 2 outputs, can change main shaft 8 and it goes up the rotating speed size of I-beam wheel to be processed, thus change speed of welding and welding quality.
When welding the I-beam wheel of different-diameter, can unclamp top board 18 and lower platen 19, left welding gun 20 and backhand welding rifle 21 are dragged forward or backward, perhaps left welding gun 20 and backhand welding rifle 21 are flipped an angle, be positioned at desirable welding position up to the front end of left welding gun 20 and the front end of backhand welding rifle 21, by top board 18, lower platen 19 left welding gun 20, backhand welding rifle 21 be fixed on the support bar 16 then.
When welding the I-beam wheel of different length, can add or unload and adjust conical disc 14, make it cooperate the requirement of satisfying I-beam wheel length, and, I-beam wheel to be welded is fixedly clamped on main shaft 8 by binding nut 13 with clamping conical disc 12.
I-beam wheel automatic welding machine of the present invention can weld the I-beam wheel of different-diameter and size, wide accommodation, use easy to operate, time saving and energy saving, whole welding process is quick, even, stable, has guaranteed welding quality, has improved production efficiency, avoided electric welder's scald in the welding process, production safety is reliable.
The present invention does not describe part in detail, is those skilled in the art of the present technique's known technology.
Claims (5)
1. I-beam wheel automatic welding machine, it is characterized in that: comprise support, the PTO that is located at the support bottom links to each other with the power transmission shaft that is fixed on the support top, power transmission shaft one end links to each other with I-beam wheel tumbler on being fixed on support, and the position of corresponding I-beam wheel tumbler is provided with the I-beam wheel automatic soldering device on support.
2. I-beam wheel automatic welding machine according to claim 1, it is characterized in that: described I-beam wheel tumbler comprises main shaft coaxial with power transmission shaft and that be connected by convex and concave teeth, below the main shaft two ends, be respectively equipped with one first support, be provided with two rolling bearings side by side in first cantilever tip, main shaft two ends difference frame is on two rolling bearings of two first cantilever tip; Be provided with a taper block at main shaft one end, other end suit one clamps conical disc, and a binding nut is threaded on the main shaft that clamps the conical disc outside.
3. I-beam wheel automatic welding machine according to claim 2 is characterized in that: be set with one and adjust conical disc on the main shaft between taper block and the clamping conical disc.
4. I-beam wheel automatic welding machine according to claim 1, it is characterized in that: described I-beam wheel automatic soldering device comprises the welding gun bearing, on the welding gun bearing, be fixed with support bar by bearing pin, the lower end of support bar links to each other with the cylinder rod front end of cylinder on being fixed on support, the upper end is provided with by bolted top board and lower platen, is provided with left welding gun and backhand welding rifle between top board and lower platen.
5. I-beam wheel automatic welding machine according to claim 1, it is characterized in that: bearing block and bearing block below second support that be connected of described power transmission shaft by two ends is fixed on the support, and the belt pulley that is connected on the power transmission shaft links to each other with the PTO that is located at the support bottom through belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011100419897A CN102091898A (en) | 2011-02-22 | 2011-02-22 | Machine for automatically welding spool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011100419897A CN102091898A (en) | 2011-02-22 | 2011-02-22 | Machine for automatically welding spool |
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CN102091898A true CN102091898A (en) | 2011-06-15 |
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CN2011100419897A Pending CN102091898A (en) | 2011-02-22 | 2011-02-22 | Machine for automatically welding spool |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102554544A (en) * | 2012-02-28 | 2012-07-11 | 南车石家庄车辆有限公司 | Wheel welding fixture |
CN102672377A (en) * | 2012-05-08 | 2012-09-19 | 安徽省精正电器有限公司 | Water nozzle device of automatic welding water receiving tray |
CN103100817A (en) * | 2012-12-26 | 2013-05-15 | 南通晨曦焊业有限公司 | Ink roller lining tile surfacing and maintaining clamping tool |
CN105195928A (en) * | 2015-05-19 | 2015-12-30 | 张家港市东航机械有限公司 | Automatic spool welding machine |
CN108394104A (en) * | 2017-02-08 | 2018-08-14 | 中国辐射防护研究院 | A kind of welder for interior irradiation whole-body counter calibrating patterns |
CN112975152A (en) * | 2021-02-25 | 2021-06-18 | 济南百宏激光技术有限公司 | Laser cutting machine that stability is high |
CN115635186A (en) * | 2022-12-22 | 2023-01-24 | 江苏康业金属制品有限公司 | Laser welding machine for spool production |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08174282A (en) * | 1994-12-27 | 1996-07-09 | Nittetsu Boshoku Kk | Tack welding equipment for flange to steel pipe |
JP2001079662A (en) * | 1999-09-14 | 2001-03-27 | Oishi Kogyo:Kk | Equipment for welding metallic flange to metallic pipe end |
CN2930949Y (en) * | 2005-12-28 | 2007-08-08 | 中国重型汽车集团泰安五岳专用汽车有限公司 | Horizontal semiautomatic welding device for round work-piece |
CN201275669Y (en) * | 2008-10-16 | 2009-07-22 | 江苏澄工机械制造有限公司 | Semiautomatic flange welding device |
CN201442144U (en) * | 2009-06-29 | 2010-04-28 | 高密市隆泰暖通空调设备有限公司 | Automatic welder for pipe fitting nipple |
CN201922187U (en) * | 2011-02-22 | 2011-08-10 | 山东开泰抛丸机械有限公司 | Automatic spool welder |
-
2011
- 2011-02-22 CN CN2011100419897A patent/CN102091898A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08174282A (en) * | 1994-12-27 | 1996-07-09 | Nittetsu Boshoku Kk | Tack welding equipment for flange to steel pipe |
JP2001079662A (en) * | 1999-09-14 | 2001-03-27 | Oishi Kogyo:Kk | Equipment for welding metallic flange to metallic pipe end |
CN2930949Y (en) * | 2005-12-28 | 2007-08-08 | 中国重型汽车集团泰安五岳专用汽车有限公司 | Horizontal semiautomatic welding device for round work-piece |
CN201275669Y (en) * | 2008-10-16 | 2009-07-22 | 江苏澄工机械制造有限公司 | Semiautomatic flange welding device |
CN201442144U (en) * | 2009-06-29 | 2010-04-28 | 高密市隆泰暖通空调设备有限公司 | Automatic welder for pipe fitting nipple |
CN201922187U (en) * | 2011-02-22 | 2011-08-10 | 山东开泰抛丸机械有限公司 | Automatic spool welder |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102554544A (en) * | 2012-02-28 | 2012-07-11 | 南车石家庄车辆有限公司 | Wheel welding fixture |
CN102672377A (en) * | 2012-05-08 | 2012-09-19 | 安徽省精正电器有限公司 | Water nozzle device of automatic welding water receiving tray |
CN102672377B (en) * | 2012-05-08 | 2015-08-19 | 安徽省精正电器有限公司 | Automatic welding drip tray Tap |
CN103100817A (en) * | 2012-12-26 | 2013-05-15 | 南通晨曦焊业有限公司 | Ink roller lining tile surfacing and maintaining clamping tool |
CN105195928A (en) * | 2015-05-19 | 2015-12-30 | 张家港市东航机械有限公司 | Automatic spool welding machine |
CN108394104A (en) * | 2017-02-08 | 2018-08-14 | 中国辐射防护研究院 | A kind of welder for interior irradiation whole-body counter calibrating patterns |
CN112975152A (en) * | 2021-02-25 | 2021-06-18 | 济南百宏激光技术有限公司 | Laser cutting machine that stability is high |
CN115635186A (en) * | 2022-12-22 | 2023-01-24 | 江苏康业金属制品有限公司 | Laser welding machine for spool production |
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Application publication date: 20110615 |