CN102091894A - Automatic welding device for main limbs of tower crane standard section - Google Patents
Automatic welding device for main limbs of tower crane standard section Download PDFInfo
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- CN102091894A CN102091894A CN2010106228545A CN201010622854A CN102091894A CN 102091894 A CN102091894 A CN 102091894A CN 2010106228545 A CN2010106228545 A CN 2010106228545A CN 201010622854 A CN201010622854 A CN 201010622854A CN 102091894 A CN102091894 A CN 102091894A
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Abstract
An automatic welding device for main limbs of a tower crane standard section comprises a pedestal, and a frame, a pneumatic feeding and withdrawing seat, and a rotary drive seat which are connected with the pedestal, wherein an X1 shaft feeding and withdrawing device and an X2 shaft feeding and withdrawing device are symmetrically connected to the frame; a Y1 shaft feeding and withdrawing device is mounted on an X1 shaft feeding and withdrawing seat connected with the frame through an X1 screw guide rail; a Y2 shaft feeding and withdrawing device is mounted on an X2 shaft feeding and withdrawing seat connected with the frame through an X2 screw guide rail; a Z1 shaft base is connected with the Y1 shaft feeding and withdrawing seat through bolts; a Z2 shaft base is connected with the Y2 shaft feeding and withdrawing seat through bolts; a Z1 shaft lifting device is connected to the Z1 shaft base; a Z2 shaft lifting device is connected to the Z2 shaft base; a welding torch rotary base (A) is mounted on a Z1 shaft lifting seat connected with the Z1 shaft base through a Z1 screw guide rail; and a welding torch rotary base (B) is mounted on a Z2 lifting seat connected with the Z2 shaft base through a Z2 screw guide rail. The automatic welding device of the tower crane standard section can ensure stable quality of the workpieces, and can effectively lower the energy consumption, improve the efficiency and improve the work environment.
Description
Technical field
The present invention relates to the automatic soldering device field, a kind of specifically tower machine standard knot master limb automatic soldering device.
Background technology
The tower machine is a tower crane, claim derrick crane again, it is the widely used building implement of present building trade, present known tower machine standard knot master limb welds whole employings and manually is welded, inevitably be subjected to artificial factor, also have defectives such as poor controllability, workpiece quality instability, energy consumption height, work efficiency are low, severe operational environment.
Summary of the invention
In order to overcome above defective, the purpose of this invention is to provide a kind of tower machine standard knot master limb automatic soldering device.
Technical scheme of the present invention is: tower machine standard knot master limb automatic soldering device, comprise base and the frame that is connected on the base, pneumatic advance and retreat seat, the rotary power seat, X1 axle driving and reversing mechanism, X2 axle driving and reversing mechanism symmetry is connected on the frame, Y1 axle driving and reversing mechanism is installed on the X1 axle advance and retreat seat that is connected with frame by the X1 lead screw guide rails, Y2 axle driving and reversing mechanism is installed on the X2 axle advance and retreat seat that is connected with frame by the X2 lead screw guide rails, Z1 axle base is connected by bolt with Y1 axle advance and retreat seat, Z2 axle base is connected by bolt with Y2 axle advance and retreat seat, Z1 axle lowering or hoisting gear is connected on the Z1 axle base, Z2 axle lowering or hoisting gear is connected on the Z2 axle base, welding gun rotating seat A is installed in by on Z1 lead screw guide rails and the Z1 axle elevating bracket that Z1 axle base is connected, and welding gun rotating seat B is installed in by on Z2 lead screw guide rails and the Z2 axle elevating bracket that Z2 axle base is connected.
The present invention has also designed described pneumatic advance and retreat seat and has been connected on the base by guide rail and pressing plate, is connected with advance and retreat cylinder and anchor clamps A on the described pneumatic advance and retreat seat.
The present invention has also designed described rotary power seat and has been connected on the base by guide rail and pressing plate, is connected with rotating driving device and anchor clamps B on the described rotary power seat.
It is parallel with the axis of X1 axle, X2 axle with anchor clamps B that the present invention has also designed described anchor clamps A.
The present invention has also designed described X1 axle driving and reversing mechanism, X2 axle driving and reversing mechanism, Y1 axle driving and reversing mechanism, Y2 axle driving and reversing mechanism, Z1 axle lowering or hoisting gear, Z2 axle lowering or hoisting gear and has been driven by axial brake device.
The course of work of the present invention is: tower machine standard knot master limb is placed on anchor clamps A, also use the advance and retreat cylinder clamping between the anchor clamps B, after the operation electric control system makes rotating driving device rotate to tower machine standard knot welding position, the operation electric control system makes the action of Y1 axle driving and reversing mechanism, the welding wire end arrives A end weld seam top, Z1 axle lowering or hoisting gear moves under the effect of electric control system, the welding wire end is contacted with weld seam, adjust the angle of welding gun rotating seat A, angle is reasonable when making welding wire and weld seam be welded on welding, start electric welding machine, the X1 axle is in the welding of the control lower edge of electric control system weld seam walking realization to workpiece, simultaneously, the operation electric control system makes the action of Y2 axle driving and reversing mechanism, the welding wire end arrives B end weld seam top, Z2 axle lowering or hoisting gear moves under the effect of electric control system, the welding wire end is contacted with weld seam, adjust the angle of welding gun rotating seat B, angle is reasonable when making welding wire and weld seam be welded on welding, start electric welding machine, the X2 axle is in the welding of the control lower edge of electric control system weld seam walking realization to workpiece, after the two ends welding of the first road weld seam is finished, the action of electric control system control Z1 axle lowering or hoisting gear, the action of Z2 axle lowering or hoisting gear is risen, Y1 axle driving and reversing mechanism, Y2 axle driving and reversing mechanism rollback, rotating driving device makes tower machine standard knot master limb rotate to an other position while welding by the given angle of electrical system, X1, Y1, Z1, X2, Y2, Z2 and welding gun rotating seat A, welding gun rotating seat B repeats the welding that butt welded seam is finished in above-mentioned action under the control of electric control system, by that analogy, this device can be realized tower machine standard knot master limb upper junction plate, reinforcement, the automatic welding of adapter sleeve.After the welding of tower machine standard knot master limb is finished, X1, Y1, Z1, X2, Y2, Z2 and welding gun rotating seat A, welding gun rotating seat B get back to reference zero under the control of electric control system, the operation electric control system makes and clamps the cylinder rollback, and workpiece unloads and enter the welding of next tower machine standard knot master limb.
The invention has the beneficial effects as follows: tower machine standard knot automatic soldering device of the present invention not only can guarantee the stable of workpiece quality, and has cutting down the consumption of energy, improves effect, improves the characteristics of working environment.
Description of drawings
Fig. 1 is a perspective view of the present invention.
The name of each label is called among Fig. 1: 1, base 2, frame 3, pneumatic advance and retreat seat 4, rotary power seat 5, advance and retreat cylinder 6, anchor clamps A7, rotating driving device 8, anchor clamps B21, X1 axial brake device 22, X2 axle driving and reversing mechanism 23, Y1 axle driving and reversing mechanism 24, X1 lead screw guide rails 25, X1 axle advance and retreat seat 26, Y2 axle driving and reversing mechanism 27, X2 lead screw guide rails 28, X2 axle advance and retreat seat 29, Z1 axle base 30, Y1 axle advance and retreat seat 31, Z2 axle base 32, Y2 axle advance and retreat seat 33, Z1 axle lowering or hoisting gear 34, Z2 axle lowering or hoisting gear 35, welding gun rotating seat A36, Z1 lead screw guide rails 37, Z1 axle elevating bracket 38, welding gun rotating seat B39, Z2 lead screw guide rails 40, Z2 axle elevating bracket
Fig. 2 is a planar structure schematic diagram of the present invention.
The specific embodiment
As shown in Figure 1, tower machine standard knot master limb automatic soldering device, comprise base 1 and the frame 2 that is connected on the base 1, pneumatic advance and retreat seat 3, rotary power seat 4, X1 axle driving and reversing mechanism 21, X2 axle driving and reversing mechanism 22 symmetries are connected on the frame, Y1 axle driving and reversing mechanism 23 is installed on the X1 axle advance and retreat seat 25 that is connected with frame 2 by X1 lead screw guide rails 24, Y2 axle driving and reversing mechanism 26 is installed on the X2 axle advance and retreat seat 28 that is connected with frame 2 by X2 lead screw guide rails 27, Z1 axle base 29 and Y1 axle advance and retreat seat 30 is connected by bolt, Z2 axle base 31 and Y2 axle advance and retreat seat 32 is connected by bolt, Z1 axle lowering or hoisting gear 33 is connected on the Z1 axle base 29, Z2 axle lowering or hoisting gear 34 is connected on the Z2 axle base 31, welding gun rotating seat A35 is installed in by on Z1 lead screw guide rails 36 and the Z1 axle elevating bracket 37 that Z1 axle base 29 is connected, and welding gun rotating seat B38 is installed in by on Z2 lead screw guide rails 39 and the Z2 axle elevating bracket 40 that Z2 axle base 31 is connected.
The present invention has also designed described pneumatic advance and retreat seat 3 and has been connected on the base 1 by guide rail and pressing plate, is connected with advance and retreat cylinder 5 and anchor clamps A6 on the described pneumatic advance and retreat seat 3.
The present invention has also designed described rotary power seat 4 and has been connected on the base by guide rail and pressing plate, is connected with rotating driving device 7 and anchor clamps B8 on the described rotary power seat 4.
It is parallel with the axis of X1 axle, X2 axle with anchor clamps B8 that the present invention has also designed described anchor clamps A6.
The present invention has also designed described X1 axle driving and reversing mechanism 21, X2 axle driving and reversing mechanism 22, Y1 axle driving and reversing mechanism 23, Y2 axle driving and reversing mechanism 26, Z1 axle lowering or hoisting gear 33, Z2 axle lowering or hoisting gear 35 and has been driven by axial brake device.
The course of work of the present invention is: tower machine standard knot master limb is placed on anchor clamps A6, clamp between the anchor clamps B8 and with advance and retreat cylinder 5, after the operation electric control system makes rotating driving device rotate to tower machine standard knot welding position, the operation electric control system makes 22 actions of Y1 axle driving and reversing mechanism, the welding wire end arrives A end weld seam top, Z1 axle lowering or hoisting gear 26 moves under the effect of electric control system, the welding wire end is contacted with weld seam, adjust the angle of welding gun rotating seat A35, angle is reasonable when making welding wire and weld seam be welded on welding, start electric welding machine, the X1 axle is in the welding of the control lower edge of electric control system weld seam walking realization to workpiece, simultaneously, the operation electric control system makes 26 actions of Y2 axle driving and reversing mechanism, the welding wire end arrives B end weld seam top, Z2 axle lowering or hoisting gear 34 moves under the effect of electric control system, the welding wire end is contacted with weld seam, adjust the angle of welding gun rotating seat B, angle is reasonable when making welding wire and weld seam be welded on welding, start electric welding machine, the X2 axle is in the welding of the control lower edge of electric control system weld seam walking realization to workpiece, after the two ends welding of the first road weld seam is finished, 33 actions of electric control system control Z1 axle lowering or hoisting gear, 34 actions of Z2 axle lowering or hoisting gear are risen, Y1 axle driving and reversing mechanism 23, Y2 axle driving and reversing mechanism 26 rollbacks, rotating driving device makes tower machine standard knot master limb rotate to an other position while welding by the given angle of electrical system, X1, Y1, Z1, X2, Y2, Z2 and welding gun rotating seat A35, welding gun rotating seat B38 repeats the welding that butt welded seam is finished in above-mentioned action under the control of electric control system, by that analogy, this device can be realized tower machine standard knot master limb upper junction plate, reinforcement, the automatic welding of adapter sleeve.After the welding of tower machine standard knot master limb is finished, X1, Y1, Z1, X2, Y2, Z2 and welding gun rotating seat A35, welding gun rotating seat B38 get back to reference zero under the control of electric control system, the operation electric control system makes and clamps the cylinder rollback, and workpiece unloads and enter the welding of next tower machine standard knot master limb.
The invention has the beneficial effects as follows: tower machine automatic welding device for standard section main limb of the present invention not only can guarantee the stable of workpiece quality, and has cutting down the consumption of energy, improves effect, improves the characteristics of working environment.
Claims (5)
1. tower machine standard knot master limb automatic soldering device, it is characterized in that: comprise base (1) and be connected frame (2) on the base (1), pneumatic advance and retreat seat (3), rotary power seat (4), X1 axle driving and reversing mechanism (21), X2 axle driving and reversing mechanism (22) symmetry is connected on the frame, Y1 axle driving and reversing mechanism (23) is installed on the X1 axle advance and retreat seats (25) that are connected with frame (2) by X1 lead screw guide rails (24), Y2 axle driving and reversing mechanism (26) is installed on the X2 axle advance and retreat seats (28) that are connected with frame (2) by X2 lead screw guide rails (27), Z1 axle base (29) is connected by bolt with Y1 axle advance and retreat seats (30), Z2 axle base (31) is connected by bolt with Y2 axle advance and retreat seats (32), Z1 axle lowering or hoisting gear (33) is connected on the Z1 axle base (29), Z2 axle lowering or hoisting gear (34) is connected on the Z2 axle base (31), welding gun rotating seat A (35) is installed in by on Z1 lead screw guide rails (36) and the Z1 axle elevating bracket (37) that Z1 axle base (29) is connected, and welding gun rotating seat B (38) is installed in by on Z2 lead screw guide rails (39) and the Z2 axle elevating bracket (40) that Z2 axle base (31) is connected.
2. tower machine standard knot master limb automatic soldering device according to claim 1, it is characterized in that: described pneumatic advance and retreat seat (3) is connected on the base (1) by guide rail and pressing plate, is connected with advance and retreat cylinder (5) and anchor clamps A (6) on the described pneumatic advance and retreat seat (3).
3. tower machine standard knot master limb automatic soldering device according to claim 1, it is characterized in that: described rotary power seat (4) is connected on the base by guide rail and pressing plate, is connected with rotating driving device (7) and anchor clamps B (8) on the described rotary power seat (4).
4. according to claim 2 or 3 described tower machine standard knot master limb automatic soldering devices, it is characterized in that: described anchor clamps A (6) is parallel with the axis of X1 axle, X2 axle with anchor clamps B (8).
5. tower machine standard knot master limb automatic soldering device according to claim 1, it is characterized in that: described X1 axle driving and reversing mechanism (21), X2 axle driving and reversing mechanism (22), Y1 axle driving and reversing mechanism (23), Y2 axle driving and reversing mechanism (26), Z1 axle lowering or hoisting gear (33), Z2 axle lowering or hoisting gear (35) are driven by axial brake device under the effect of electric control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106228545A CN102091894A (en) | 2010-12-31 | 2010-12-31 | Automatic welding device for main limbs of tower crane standard section |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010106228545A CN102091894A (en) | 2010-12-31 | 2010-12-31 | Automatic welding device for main limbs of tower crane standard section |
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| Publication Number | Publication Date |
|---|---|
| CN102091894A true CN102091894A (en) | 2011-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010106228545A Pending CN102091894A (en) | 2010-12-31 | 2010-12-31 | Automatic welding device for main limbs of tower crane standard section |
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| CN (1) | CN102091894A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371420A (en) * | 2011-09-15 | 2012-03-14 | 重庆盈丰升机械设备有限公司 | Standard knot one-stop full automatic welding system |
| CN111185707A (en) * | 2020-03-16 | 2020-05-22 | 南通慧宁机电科技有限公司 | Novel welding clamp for standard knot of building machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4288020A (en) * | 1979-07-02 | 1981-09-08 | The Babcock & Wilcox Company | Tracking type welding apparatus |
| DE4405214A1 (en) * | 1993-02-22 | 1994-08-25 | Wolf Dieter Norra | Machine tool |
| CN101058136A (en) * | 2007-05-22 | 2007-10-24 | 上海联能机电有限公司 | Special-shaped barrel automatic fitting and welding device |
| CN101391356A (en) * | 2008-10-17 | 2009-03-25 | 上海沪工电焊机制造有限公司 | Adjustable welding device |
| CN101913040A (en) * | 2010-08-10 | 2010-12-15 | 上海沪工电焊机(集团)有限公司 | Speed-variable circular and longitudinal seam welder applied to multi-specification tank bodies |
| CN201906941U (en) * | 2010-12-31 | 2011-07-27 | 杨涛 | Automatic welding device for standard section main limb of tower crane |
-
2010
- 2010-12-31 CN CN2010106228545A patent/CN102091894A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4288020A (en) * | 1979-07-02 | 1981-09-08 | The Babcock & Wilcox Company | Tracking type welding apparatus |
| DE4405214A1 (en) * | 1993-02-22 | 1994-08-25 | Wolf Dieter Norra | Machine tool |
| CN101058136A (en) * | 2007-05-22 | 2007-10-24 | 上海联能机电有限公司 | Special-shaped barrel automatic fitting and welding device |
| CN101391356A (en) * | 2008-10-17 | 2009-03-25 | 上海沪工电焊机制造有限公司 | Adjustable welding device |
| CN101913040A (en) * | 2010-08-10 | 2010-12-15 | 上海沪工电焊机(集团)有限公司 | Speed-variable circular and longitudinal seam welder applied to multi-specification tank bodies |
| CN201906941U (en) * | 2010-12-31 | 2011-07-27 | 杨涛 | Automatic welding device for standard section main limb of tower crane |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371420A (en) * | 2011-09-15 | 2012-03-14 | 重庆盈丰升机械设备有限公司 | Standard knot one-stop full automatic welding system |
| CN102371420B (en) * | 2011-09-15 | 2013-10-23 | 重庆盈丰升机械设备有限公司 | Standard knot one-stop full automatic welding system |
| CN111185707A (en) * | 2020-03-16 | 2020-05-22 | 南通慧宁机电科技有限公司 | Novel welding clamp for standard knot of building machine |
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Application publication date: 20110615 |