CN102080425A - Composite material in place of ancient Chinese architecture materials, process and device - Google Patents
Composite material in place of ancient Chinese architecture materials, process and device Download PDFInfo
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- CN102080425A CN102080425A CN2009101916584A CN200910191658A CN102080425A CN 102080425 A CN102080425 A CN 102080425A CN 2009101916584 A CN2009101916584 A CN 2009101916584A CN 200910191658 A CN200910191658 A CN 200910191658A CN 102080425 A CN102080425 A CN 102080425A
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Abstract
A composite material and a process are used for solving the problems of the use of a large number of wooden materials for wood constructions, fireproof, difficulties in massive production and standardization, and the long construction period in the field of ancient Chinese architecture construction. The process is realized by a composite extrusion technology, a factory secondary process technology and an on-site assembly technology.
Description
The invention belongs to Wooden Structure of Chinese Ancient Architecture material technology, body of wall and door and window technology and technical field of construction.
Before the present technique invention, the Wooden Structure of Chinese Ancient Architecture material all relies on a large amount of wood materials with main finishing material, is unfavorable for forest greening protection; Be unfavorable for fire safety; Big layout highrise building can't be built, the spatial development that Ancient Chinese is built modern building technology in can't be adapted to, and the social demand of spatial diversity, life-stylize; Can't realize ancient architecture scale, standardization construction; Construction is slow, the duration overlength; Integrated cost is too high; More can't the innovation and development Ancient Chinese for the traditional architecture art the popularization of world's building field with popularize.
Key breakthrough of the present invention and having solved:
1. be main composite material replacing traditional Chinese ancient architecture summer wood material by metal construction, do not reduce outside the weight-bearing characteristics of the big wood of tradition guaranteeing, improved weight capacity 1-3 doubly; Surpassed traditional summer wood material application life; Eliminated disaster hidden-trouble; Improved anticorrosion and shock resistance; Complicated painting technology has been reduced in the present invention's appearance color one-shot forming in composite material is produced, and guaranteed the outward appearance of composite material and the texture of timber, and the texture behind the surface coloring is close, and has prolonged maintenance time.Accompanying drawing two is to accompanying drawing five
2. by keeping the joinery and its construction that absorbs in traditional ancient architecture, utilize casting and process technology, realize that hardware connects, make ancient architecture quick construction, convenience, saved traditional ancient architecture construction period 3-10 doubly, broken through traditional long problem of ancient architecture construction period.Accompanying drawing two, three, four, eight
3. build skill and technique and contemporary standard technology by absorbing Chinese ancient architecture tradition, in composite material production, processing, installation, realized the standardization of material, hardware, construction, be beneficial to and use modern technologies to carry out segmentation quality control and quality inspection; Broken through the problem that to carry out quality monitoring in traditional ancient architecture construction stage by stage, promoted in the world for the Chinese ancient architecture art and established technical foundation.Accompanying drawing two, three, four, five
4. innovate production technology, processing technology, the mounting process that makes new advances by new composite material, the Recipe in the production technology wherein, used discarded object to be filler in a large number, comprise wood chip, stalk, flyash, waste plastics etc., reduced material cost, expanded the raw material scope of application, for a large amount of regenerated resources of using provide new composite material approach.Accompanying drawing two, three, four
5. by new technological flow and secondary operations batch production layout, create supporting production and processing facility, equipment, and facility and equipment are installed, to adapt to industrialization, standardized production and on-the-spot installation.
Accompanying drawing seven, eight, nine, ten, 11
Implementation method and step:
1. finish moulding, the typing of primary material section physical dimension by the composite material expressing technique, its technology comprises Recipe, mixing procedure
Pre-heating technique
Expressing technique
Mould-forming process
The mold cools down setting process
Again by the traction drawing process
And cutting technique
Finish the length typing of material,, carry out product quality inspection technology by chemical stability and physical index
Finishing last composite material produces; The setting of ancient architecture materials demand standard is pressed in its product category configuration.Accompanying drawing six, figure nine
2. according to customer requirements, foundation is to ancient architecture scantling and structural requirement, and the scale of finishing composite material by secondary operations technology cuts
Location drilling
The location fluting
The metal connecting piece assembling
Finish physical examination
Comprise physical dimension check, appearance test; Finish packing and transportation.Accompanying drawing seven, figure nine
3. pass through home-built equipment
With
Construction lifts at the scene, comprise column, masonry, door and window, junction plate, truss girder, baotou beam, purlin beam, 3-purlin beam (5-purlin beam), corridor post, operations such as purlin laying, roof panel laying are finally finished the installation of construction of ancient architecture entire infrastructure and wall segment and door and window.
Accompanying drawing eight, ten, 11
1. Fig. 1 is: each connector of a kind of composite material and production and the mounting process that substitute Chinese ancient architecture summer wood material and connecting process
2. Fig. 2 is: composite roof board connects figure and and beam connection layout with purlin
3. Fig. 3 is: composite material roof beam structure, beam column, corridor post and process matched therewith connector
4. Fig. 4 is: composite beam, post connect figure and monomer structure figure with the big frame of compound connecting plate window (door), window, window sill body of wall technology.
5. Fig. 5 is: the special-purpose composite material connector of building modelled after an antique
6. Fig. 6 is: substitute Chinese ancient architecture material process for producing composite material flow process and equipment flowsheet
7. Fig. 7 is: composite beam, post, connecting plate, sash stuff secondary operations assembly technology flow process and equipment flowsheet
8. Fig. 8 is: post, body of wall, windowsill, big frame, yoke plate, beam, purlin, roof panel are installed
9. Fig. 9 is: metal liner adds hot conveyer belt and secondary operations pipeline
10. Figure 10 is: on-the-spot erection equipment (column car)
11. Figure 11 is: on-the-spot erection equipment two (unwheeling of crossbeam installed module combined type lifting)
Claims (1)
1. the present patent application protection claim is as follows:
1. show among the application protection figure three 3.,
4.,
Figure four show 6.,
7., 8., 9. a kind of composite material of alternative Chinese ancient architecture summer wood material, its composite structure is made up of the A.B.C. that shows among the figure three or A and C or A and B form, A represents modified polyvinyl chloride---abbreviation upvc; B represents all kinds of fillers, comprises wood powder, stalk, flyash, precipitated calcium carbonate, waste plastics and scrap rubber etc.; C represents metal liner, comprises steel, iron material, aluminium, copper material etc.The size range of application protection is: diameter or width be at 6 centimeters to 100 centimeters, and be converted into the Chinese ancient architecture size and be: 2 cun to 3 chis; Wherein the gauge of A is 0.2 millimeter-3 millimeters, and the gauge of C is 0.5 millimeter-5 millimeters; The section profile of application protection comprises: the section profile circle shape of pillar, square shape, rectangular shape, anistree shape, circular-arc etc.; The section profile of beam comprises square, chamfering square, circle; The appearance color scope of application protection comprises: dark red, purplish red, reddle, bright red, purplish red, this wooden look, red sandalwood look, dark green, grass green, blackish green.
2. the beam column and the supporting capping moulding of purlin of application protection comprise: square, circle, polygonal are seen in figure two displayings
During figure three shows
Show with figure five
3. show among the application protection figure two 1., 2.,
Figure four show 5.,
Substitute the composite material of purlin material, roof board material, windowsill material and sash stuff in the Chinese ancient architecture, its composite material is made up of the A.B that shows among figure two, the figure four, and A represents modified polyvinyl chloride---be called for short upvc; B represents filler, comprises wood powder, stalk, flyash, precipitated calcium carbonate, waste plastics and scrap rubber etc.The size range of application protection is: roof panel thickness is 1 centimeter to 3 centimeters, and wherein the thickness of A is 0.1 millimeter to 2 millimeters, and the width of roof panel is 6 centimeters to 30 centimeters, and length is 3 meters to 6 meters; The thickness of purlin or diameter are 3 centimeters to 6 centimeters, and wherein the thickness of A is 0.1 to 2 millimeter, and the width of purlin is 3 centimeters to 10 centimeters, and length is 1 meter to 3 meters; The window sill or wooden excessively thickness are 3 centimeters to 10 centimeters, and wherein the thickness of A is 0.1 millimeter to 3 millimeters, and the width of window sill is 15 centimeters to 30 centimeters, and length is 1 meter to 6 meters.The section profile of application protection comprises: circle, square, rectangle.The color gamut of application protection comprises: dark red, purplish red, reddle, bright red, purplish red, this wooden look, red sandalwood look, dark green, grass green, blackish green.
4. show among the application protection figure four by window (door) greatly frame, window frame, sash, window sill, masonry is that form and group technologies above-mentioned 1,2 same compound materials, and form of fracture.
5. application is protected among the figure three
Among the figure five
Connect the metal connecting piece of composite building material, comprise form of structure, partial geometry shape, that geometry comprises is cylindric, rectangle, square, crosswise, T type, rice word shape.
6. the filling formulation technical recipe of above-mentioned composite material is formed in application protection, and Recipe comprises: 35% waste plastic, 32% powder of straw or wood powder, 30% flyash or precipitated calcium carbonate and 3% paraffin.
7. application protection figure six, figure nine show
Self-control automation equipment---the principle and the method for metal material preheating box in composite material is produced, used
Be a kind of heating cabinet with burner noz(zle), principle is: by metal material is evenly preheated, make it reach the heating-up temperature equal with plastifying material; Method is: in insulation linchpin case gas nozzle is set, heats by nozzle under the automatic transport band.
8. the application protection shows at figure seven, figure nine
The size range of the automatic assembly line that designs voluntarily in the composite material secondary operations: long 15 meters is---30 meters, wide 5 meters---14.4 meters, high 80 centimetres---110 centimetres; Article two, the spacing of automated conveyor is 1 meter---2 meters; The spacing of middle processing district is 3 meters to 8 meters.
9. the application protection is at the special-purpose sling cart after the repacking of composite material assembling job site use of figure eight, figure ten, demonstration
Comprise
The structure of forming.Wherein comprise the hydraulic grab that two different shovel faces of radian are formed
180 degree swivel heads, this rotary head is by positioning disk
With move horizontally the hydraulic cylinder group and form
Comprise
The lifting arm of front end bending
10. protect a kind of three ladder combined type modularization lift trucks of figure eight, figure 11
Comprise lift truck
Close with lifting
The form of structure of forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101916584A CN102080425A (en) | 2009-12-01 | 2009-12-01 | Composite material in place of ancient Chinese architecture materials, process and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101916584A CN102080425A (en) | 2009-12-01 | 2009-12-01 | Composite material in place of ancient Chinese architecture materials, process and device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102080425A true CN102080425A (en) | 2011-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101916584A Pending CN102080425A (en) | 2009-12-01 | 2009-12-01 | Composite material in place of ancient Chinese architecture materials, process and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102080425A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105442726A (en) * | 2015-12-02 | 2016-03-30 | 梁海森 | Pseudo-classic architecture wall-window integrated earthquake resistant structure |
| CN110043064A (en) * | 2019-04-08 | 2019-07-23 | 济南王府园林古建筑工程有限公司 | A kind of ancient building roofing wrap attachment and its application method |
| CN110792233A (en) * | 2019-11-11 | 2020-02-14 | 山东寿光第一建筑有限公司 | Construction method of large aluminum-magnesium-manganese decorative roof panel |
-
2009
- 2009-12-01 CN CN2009101916584A patent/CN102080425A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105442726A (en) * | 2015-12-02 | 2016-03-30 | 梁海森 | Pseudo-classic architecture wall-window integrated earthquake resistant structure |
| CN110043064A (en) * | 2019-04-08 | 2019-07-23 | 济南王府园林古建筑工程有限公司 | A kind of ancient building roofing wrap attachment and its application method |
| CN110792233A (en) * | 2019-11-11 | 2020-02-14 | 山东寿光第一建筑有限公司 | Construction method of large aluminum-magnesium-manganese decorative roof panel |
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Legal Events
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110601 |