CN102079497A - Integrated production method and device for plant fiber mattress - Google Patents
Integrated production method and device for plant fiber mattress Download PDFInfo
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- CN102079497A CN102079497A CN2009101029186A CN200910102918A CN102079497A CN 102079497 A CN102079497 A CN 102079497A CN 2009101029186 A CN2009101029186 A CN 2009101029186A CN 200910102918 A CN200910102918 A CN 200910102918A CN 102079497 A CN102079497 A CN 102079497A
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Abstract
The invention discloses an integrated production method and device for a plant fiber mattress, the method comprises the manufacturing of plant fiber elastic sheets and the method is characterized by spraying glue on two sides of each plant fiber elastic sheet, uniformly laying the elastic sheets on which the glue is sprayed in a die, compressing the laid elastic sheets through a hot press of the die, and introducing hot air; and shaping. In the method, the manufactured plant fiber elastic sheets are directly placed into the die, and one-time hot pressing shaping is performed, thereby reducing the manual stacking process, reducing the waste of scraps, enabling the quality of the mattress to be more stable and ensuring better comfortableness.
Description
Technical field
The present invention relates to integrated production method of a kind of plant-fiber mattress and device, belong to the plant-fiber mattress production technical field.
Background technology
Natural plants is adopted in the production of plant-fiber mattress, comprises that vegetable fibres such as mountain palm fibre, oil palm, coconut husk, fiber crops add latex, through technologies such as in blocks, thermocompression forming, sulfurations, prepares plant-fiber elastic cushion, is used for products such as mattress, seat cushion, pillow.In the prior art, production method is that natural plant fibre is curled into rope, again textile rope is got around, the fiber that curls is loosened, with air-flow it is blown then and be three-dimensional rectangular distribution lamina reticularis, spray latex, make the fibrous elasticity sheet material, cut into the elastic sheet material of monolithic, the fibrous elasticity sheet material is carried out sign indicating number fold hot repressing, sulfuration.Monolithic fibrous elasticity sheet material being carried out sign indicating number fold, generally is to adopt manually to operate, because whole mattress is heavier, the folded labor content of sign indicating number is big, and the folded irregular easy quality that influences mattress of sign indicating number, and effect is undesirable.
Summary of the invention
The objective of the invention is to: provide folded integrated production method of plant-fiber mattress effective, that reduce operating procedure of a kind of sign indicating number and device, to overcome the deficiencies in the prior art.
The present invention constitutes like this: the integrated production method of plant-fiber mattress, this method comprises makes the plant-fiber elastic sheet material, spray glue on plant-fiber elastic sheet material two sides, evenly be laid on the elastic sheet material behind the spray glue in the mould, by of the elastic sheet material compression of mold hot press to laying, and the feeding hot air, finalize the design, and then vulcanize.
The temperature of thermocompression forming is 80～130 ℃ in the integrated production method of above-mentioned plant-fiber mattress, mould, and the time of typing is 10～60 minutes.
The plant-fiber mattress integrated production equipment, structure comprises plant-fiber elastic sheet material flaker (1), flaker (1) connects sheet material upset load-transfer device (2), on sheet material upset load-transfer device (2), be provided with glue sprayer (3), be provided with mould (4) at sheet material upset load-transfer device (2) end, be provided with hot press (5) in mould (4) top, on mould (4), be provided with hot-air inlets (6) and outlet (7).
Above-mentioned plant-fiber mattress integrated production equipment, described sheet material upset load-transfer device (2) comprises first load-transfer device (8), first load-transfer device (8) connects deflection sheave (9) and diversion baffle (10), be provided with second load-transfer device (11) in diversion baffle (10) below, be provided with glue sprayer (3) at first load-transfer device (8) and second load-transfer device (11) top.
Above-mentioned plant-fiber mattress integrated production equipment, described hot press (5) comprises heating platen (12), and heating platen (12) connects hydraulic ram (13), is provided with breather hole (14) on heating platen (12), and breather hole (14) connects hot air pipe (15).
Above-mentioned plant-fiber mattress integrated production equipment, described mould (4) below is provided with wheel (16).
Original mode of production by produce earlier monolithic, the folded thermocompression forming of sign indicating number obtains the mattress blank again, because monolithic is through oven dry, local typing, when sign indicating number is folded mutually, interting mutually of fiber is restricted between layer and the layer, the stretching, extension of fiber on three-dimensional fettered, thereby after becoming pad, its elasticity reduces; Existing in addition production method is for the accurate size of control finished product, and the pre-allowance of blank is bigger, and the leftover pieces of its blank generally all between 12～17%, have caused the great wasting of resources.The folded hot repressing typing of artificial simultaneously sign indicating number, labor content is big, and technology stability is poor.The present invention directly puts into mould with the plant-fiber elastic sheet material of making, and is once hot-forming, reduced the folded technology of artificial sign indicating number, reduced the waste of leftover pieces, the mattress more stable quality, and traveling comfort is better.Following table is the contrast of two kinds of modes of production:
| ? Performance | The existing mode of production | ? The mode of production of the present invention |
| The leftover pieces ratio | 10％～17％ | ? ＜1% (chamfering rim charge) |
| Comfort level C value (%Hd) | 23～25 | ? 25～28 |
| Durability | A | ? A |
| 50cm falling-rebounding ball rate % | 33～40 | ? 30～35 |
| Static compression rebound degree/% | 92～95％ | ? 95～98％ |
Annotate: check is according to QB/T 2600-2003; The static compression method is: be compressed to 70% of original height, after keeping 22 hours, survey its height and the ratio of original height after an hour.Ball rebound test reference standard ASTM D3574 carries out.
Description of drawings
Accompanying drawing 1 is a structural representation of the present invention;
Accompanying drawing 2 is the structural representation of mould of the present invention.
The specific embodiment
Embodiments of the invention: as shown in Figure 1, adopt existing plant-fiber elastic sheet material flaker 1, flaker 1 connects sheet material upset load-transfer device 2, on sheet material upset load-transfer device 2, glue sprayer 3 is installed, after sheet material upset load-transfer device 2 overturns elastic sheet material, carry out two sides spray glue by glue sprayer 3, at sheet material upset load-transfer device 2 terminal installation molds 4, mould 4 sizes are according to the size design of mattress, hot press 5 is installed above mould 4, hot-air inlets 6 and outlet 7 are set on mould 4, the sheet material in the mould 4 is carried out thermocompression forming.
The sheet material upset load-transfer device 2 that adopts comprises first load-transfer device 8, first load-transfer device 8 connects deflection sheave 9 and diversion baffle 10, elastic sheet material is turned over turnback, below diversion baffle 10, connect second load-transfer device 11, glue sprayer 3 is installed above first load-transfer device 8 and second load-transfer device 11, can be sprayed glue to the two sides of elastic sheet material like this.
As shown in Figure 2, mould 4 is arranged in the sealable space, hot press 5 in the mould 4 comprises the heating platen 12 that contacts with elastic sheet material, heating platen 12 connects hydraulic ram 13, power is provided, produces breather hole 14 on heating platen 12, breather hole 14 connects hot air pipe 15, the input hot air improves the hot pressing effect.The hot-air inlets 6 of mould 4 is connected with hot air pipe 15, and hot air enters from hot air pipe 15, and the moisture after the heating is discharged by air extractor duct 7.
Method for making is as follows: according to prior art, utilize the mountain palm fibre, oil palm, vegetable fibre such as coconut husk or fiber crops is through curling, loose, make lamina reticularis, technologies such as spray latex, making obtains the plant-fiber elastic sheet material, by sheet material upset load-transfer device 2, spray glue on plant-fiber elastic sheet material two sides, elastic sheet material behind the spray glue is transported on the mould 4, and elastic sheet material evenly is laid in the mould 4, by the elastic sheet material compression of the hot press in the mould 4 laying, and feeding hot air, finalize the design, the temperature of thermocompression forming is 80～130 ℃ in the mould 4, and the time of typing is 10～60 minutes.Post-order process is carried out in the mattress taking-up of typing in the mould 4, vulcanize, cut at last, pack, obtain final mattress product.The temperature of thermocompression forming is 80～130 ℃ in the mould 4, and the time of typing is 10～60 minutes.
Through test, the temperature of thermocompression forming is 100～120 ℃ in the mould, and the time of typing is 20～50 minutes, and effect is better.
The method that elastic sheet material evenly is laid in the mould 4 can adopt manual operation, perhaps at the sheet material upset load-transfer device 2 terminal drapery panels that swing of installing, with elastic sheet material folding being laid in the mould 4 back and forth, wheel 16 can also be installed below mould 4, mould 4 is moved around, make elastic sheet material be laid in uniformly in the mould 4.
Claims (6)
1. integrated production method of plant-fiber mattress, this method comprises makes the plant-fiber elastic sheet material, it is characterized in that: spray glue on plant-fiber elastic sheet material two sides, evenly be laid on the elastic sheet material behind the spray glue in the mould, by of the elastic sheet material compression of mold hot press to laying, and the feeding hot air, finalize the design.
2. the integrated production method of plant-fiber mattress according to claim 1 is characterized in that: the temperature of thermocompression forming is 80～130 ℃ in the mould, and the time of typing is 10～60 minutes.
3. plant-fiber mattress integrated production equipment, structure comprises plant-fiber elastic sheet material flaker (1), it is characterized in that: flaker (1) connects sheet material upset load-transfer device (2), on sheet material upset load-transfer device (2), be provided with glue sprayer (3), be provided with mould (4) at sheet material upset load-transfer device (2) end, be provided with hot press (5) in mould (4) top, on mould (4), be provided with hot-air inlets (6) and outlet (7).
4. plant-fiber mattress integrated production equipment according to claim 3, it is characterized in that: described sheet material upset load-transfer device (2) comprises first load-transfer device (8), first load-transfer device (8) connects deflection sheave (9) and diversion baffle (10), be provided with second load-transfer device (11) in diversion baffle (10) below, be provided with glue sprayer (3) at first load-transfer device (8) and second load-transfer device (11) top.
5. plant-fiber mattress integrated production equipment according to claim 3, it is characterized in that: described hot press (5) comprises heating platen (12), heating platen (12) connects hydraulic ram (13), be provided with breather hole (14) on heating platen (12), breather hole (14) connects hot air pipe (15).
6. plant-fiber mattress integrated production equipment according to claim 3 is characterized in that: described mould (4) below is provided with wheel (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101029186A CN102079497A (en) | 2009-12-01 | 2009-12-01 | Integrated production method and device for plant fiber mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101029186A CN102079497A (en) | 2009-12-01 | 2009-12-01 | Integrated production method and device for plant fiber mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102079497A true CN102079497A (en) | 2011-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101029186A Pending CN102079497A (en) | 2009-12-01 | 2009-12-01 | Integrated production method and device for plant fiber mattress |
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| Country | Link |
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| CN (1) | CN102079497A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102358607A (en) * | 2011-11-01 | 2012-02-22 | 贵州省复合改性聚合物材料工程技术研究中心 | Method for making plant fiber mat |
| CN105411259A (en) * | 2015-12-23 | 2016-03-23 | 南京华脉医疗器械股份有限公司 | 3D mattress core assembly line |
| CN112497802A (en) * | 2020-12-15 | 2021-03-16 | 长春一汽四环总装福利包装有限公司 | Production process of composite pad |
| CN115018306A (en) * | 2022-05-31 | 2022-09-06 | 大自然科技股份有限公司 | Mattress production management method based on order |
-
2009
- 2009-12-01 CN CN2009101029186A patent/CN102079497A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102358607A (en) * | 2011-11-01 | 2012-02-22 | 贵州省复合改性聚合物材料工程技术研究中心 | Method for making plant fiber mat |
| CN105411259A (en) * | 2015-12-23 | 2016-03-23 | 南京华脉医疗器械股份有限公司 | 3D mattress core assembly line |
| CN112497802A (en) * | 2020-12-15 | 2021-03-16 | 长春一汽四环总装福利包装有限公司 | Production process of composite pad |
| CN115018306A (en) * | 2022-05-31 | 2022-09-06 | 大自然科技股份有限公司 | Mattress production management method based on order |
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Application publication date: 20110601 |