CN102059762A - Method for manufacturing chain and die using same - Google Patents
Method for manufacturing chain and die using same Download PDFInfo
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- CN102059762A CN102059762A CN2010105073208A CN201010507320A CN102059762A CN 102059762 A CN102059762 A CN 102059762A CN 2010105073208 A CN2010105073208 A CN 2010105073208A CN 201010507320 A CN201010507320 A CN 201010507320A CN 102059762 A CN102059762 A CN 102059762A
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- horizontal type
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- chain
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Abstract
The invention relates to a method for manufacturing a chain, which comprises the following steps of: designing and manufacturing a chain die first, and forming horizontal type ring body chambers and vertical type ring body chambers in the chain die respectively; after adding a curing agent and a catalyst into blended liquid resin, mixing and stirring fully to form liquid state resin; injecting the liquid state resin into the horizontal type ring body chambers and the vertical type ring body chambers from a horizontal type glue pouring inlet and a vertical type glue pouring inlet; after pouring glue, curing for forming, opening the chain die, taking a formed chain out, and removing residues on ring bodies; and performing polishing and surface treatment on the ring bodies. Due to the adoption of the method for manufacturing the chain, the ring bodies in the machined chain are formed in one piece without forming cutting openings, so the effects of enhancing the torsion resistance, tensile resistance and deformation resistance and attractive appearance of the finished chain are achieved. The method is easy and convenient to operate and high in production efficiency. The special chain die has the advantages of machining chains with different shapes, along with simple structure.
Description
[technical field]
The present invention relates to a kind of chain preparation method and use the mould of this preparation method.
[background technology]
Have various chains on the existing market, the preparation method of its most of chain is: straight-bar is bent to untight circle body, this circle body is the external tapping of sealing place formation not, this external tapping is mainly used in and connects other adjacent circle body, after utilizing external tapping on the untight circle body to be arranged in the circle body or untight circle body of the adjacent sealing in both sides, again described external tapping is exerted pressure, or bind, make its tight contact with glue; And the like, utilize this same procedure that the circle body of a plurality of not sealings or sealing is connected in series together, promptly form the chain of finishing.In above-mentioned process, because of the external tapping on the untight circle body is exerted pressure, or bind with glue, make that the torsional strength of the chain that causes processed back finished product easily is low, simultaneously, bring extremely inconvenient for operator's operation.In addition, because of residual gapped or folder on the processed circle body mouthful, cause the resistance to tension or the deformability of chain of finished product poor easily.
[summary of the invention]
Technical purpose of the present invention is that antitorque, the tension and the non-deformability that provide a kind of not instrument can improve the finished product chain in order to solve the problem that above-mentioned prior art exists are strong, but also has chain preparation method simple to operation and attractive in appearance.
Another technical purpose of the present invention provide a kind of have simple in structure, production efficiency is high and can process difform making chain mould.
In order to realize above-mentioned technical problem, a kind of chain preparation method provided by the present invention is: select to have flexibility pattern-making material good and that stickiness is not good earlier and remove to make the chain mould, then, shape according to circle body in the design chain offers a plurality of horizontal type circle body cavity volumes and a plurality of vertical circle body cavity volume that coincide mutually with the circle body shape respectively in the chain mould; Then, curing agent and catalyst are fully mixed stirring with liquid resin respectively, make it become liquid resin, then, liquid resin is injected into horizontal type circle body cavity volume and vertical circle body cavity volume inside in the vertical encapsulating porch on the pouring of the horizontal type from the horizontal type circle body cavity volume inlet and the vertical circle body cavity volume respectively, after encapsulating finishes; Then, the liquid resin of waiting for horizontal type circle body cavity volume and vertical circle body cavity volume inside solidifies, make it form the circle body that is fastened and connected mutually, then, open the chain mould after, take out integrated chain from horizontal type circle body cavity volume and vertical circle body cavity volume are inner, then, the clout that residues on the circle body is disposed, last, the circle body in the chain is polished treatment process and surface treatment.
According to above-mentioned major technique feature, described chain mould is made by silica gel or rubber or metal material.
According to above-mentioned major technique feature, described horizontal type circle body cavity volume is with in vertical circle body cavity volume lays respectively at two different orthogonal space planes.
According to above-mentioned major technique feature, described chain can be formed by difform circle body and interlaced the wearing of adjacent difform circle body, and these chain two ends also can be respectively arranged with the connector with other object assembling.
According to above-mentioned major technique feature, described liquid material can also be liquid plastic or liquid metal.
Be the chain mould that uses above-mentioned chain preparation method to adopt, it comprises mold plate and the bed die plate that cooperatively interacts with the mold plate, be provided with the horizontal type circle body cavity volume of a plurality of arrangements and the vertical circle body cavity volume of a plurality of arrangements in Die and mould plate intersection up and down, vertical circle body cavity volume wears distribution with two adjacent horizontal type circle body cavity volumes are interlaced respectively, and perhaps horizontal type circle body cavity volume wears distribution with two adjacent vertical circle body cavity volumes are interlaced respectively.
According to above-mentioned major technique feature, described horizontal type circle body cavity volume comprises the following horizontal type room that is arranged at bed die plate upper surface, be arranged at the last horizontal type room of mold plate lower surface and first and second pouring of being arranged at respectively on horizontal type room one sidewall up and down enters the mouth.
According to above-mentioned major technique feature, the vertical pouring that described vertical circle body cavity volume comprises following vertical room on the longitudinal direction that is arranged in the bed die plate upper surface, be arranged at last vertical room on the longitudinal direction in the mold plate lower surface, be arranged on vertical room one sidewall up and down enters the mouth.
According to above-mentioned major technique feature, be provided with a plurality of big small ruts hole on the surface of bed die plate, this big small rut hole places down around the horizontal type room or following horizontal type room inside; Lower surface at the mold plate is provided with the big or small convex body that a plurality of and big small rut hole cooperatively interacts, and this size convex body places around the horizontal type room or goes up horizontal type room inside.
According to above-mentioned major technique feature, first front port and first rear port of going up vertical room two ends place adjacent two to go up horizontal type room inside respectively, on the front in the horizontal type room on first rear port and the rear adjacent interior first front port of horizontal type room be mutual conduction, for what seal, it forms the passage of semicircle shape; Second front port and second rear port at vertical room two ends are arranged at respectively in the adjacent following horizontal type room down, under the front in the horizontal type room under first rear port and the rear adjacent interior first front port of horizontal type room be mutual conduction, for what seal, it forms the passage of semicircle shape.
Useful technique effect of the present invention: because of after adopting above-mentioned chain preparation method, make circle body in the processed chain be formed in one, make and to avoid in the prior art because of to bonding again torsion and the tension intensity that reduces processed finished product chain after not sealing circle body and cutting, thereby antitorque, the tension and the non-deformability that reach enhancing finished product chain are strong.Because of processed circle body is that the ring body that seals constitutes, make it have effect attractive in appearance.Preparation method of the present invention and existing preparation method have technique effect simple to operation and that production efficiency is high.In addition, special chain mould of the present invention has simple in structure and can process difform making chain mould.
Below in conjunction with drawings and Examples, technical scheme of the present invention is described in further detail.
[description of drawings]
Fig. 1 is the stereogram of chain mould among the present invention;
Fig. 2 is the schematic diagram of bed die plate among the present invention;
Fig. 3 is the schematic diagram of mold plate among the present invention;
Fig. 4 be among Fig. 1 A-A to cross section signal;
Fig. 5 is the schematic diagram of one of finished product chain processed among the present invention;
Fig. 6 is two a schematic diagram of finished product chain processed among the present invention;
Fig. 7 is three a schematic diagram of finished product chain processed among the present invention.
[specific embodiment]
Please refer to Fig. 1 to shown in Figure 7, illustrating below in conjunction with concrete a kind of embodiment provides a kind of chain preparation method to be among the present invention:
First step selects to have the chain mould 1 that flexibility is good He stickiness is not good, and this chain mould 1 is made by silica gel or rubber or metal material.
Second step, shape according to circle body in the design chain, in chain mould 1, offer a plurality of horizontal type circle body cavity volumes and a plurality of vertical circle body cavity volume that coincide mutually with the circle body shape respectively, in the present embodiment, described circle body comprises two cross bars and the semi arch bar that is arranged at the cross bar two ends respectively, and described cross bar and semi arch bar are formed in one.Horizontal type circle body cavity volume and a plurality of vertical circle body cavity volume be interlaced to wear setting.Described horizontal type circle body cavity volume is with in vertical circle body cavity volume lays respectively at two different orthogonal space planes.
Third step fully mixes stirring with liquid resin respectively with described curing agent and catalyst, makes it become liquid resin,
The 4th step, with liquid resin respectively the vertical encapsulating on the pouring of the horizontal type from the horizontal type circle body cavity volume inlet 4 and the vertical circle body cavity volume enter the mouth and 5 be injected into horizontal type circle body cavity volume and vertical circle body cavity volume inside, after encapsulating finishes.
The 5th step allows the liquid resin that pours into horizontal type circle body cavity volume and vertical circle body cavity volume inside solidify, and makes it form the circle body that is fastened and connected mutually.
The 6th step is opened mold plate 6 or bed die plate 7 in the chain mould 1, horizontal type circle body cavity volume and the inner chain that takes out moulding of vertical circle body cavity volume from Die and mould plate 6,7 up and down.
The 7th step will residue in after clout on the circle body disposes, and circle body in the chain is polished treatment process and surface treatment.Described chain can be formed by difform circle body and interlaced the wearing of adjacent difform circle body, and these chain two ends also can be respectively arranged with connector 6a.Described liquid material can be respectively liquid plastic or liquid metal is replaced, and is extremely shown in Figure 6 as Fig. 5.
Be the chain mould that uses above-mentioned chain preparation method to adopt, it comprises mold plate 6 and the bed die plate 7 that cooperatively interacts with mold plate 6.
Upper surface at bed die plate 7 offers a plurality of horizontal type rooms 8 down, this time horizontal type room 8 horizontally disposed, interval certain intervals, be provided with first front port 9 and first rear port 10 in following horizontal type room 8 inside, enter bed die plate 7 inside from first front port 9, first rear port 10 adjacent to the front goes out, form the channel of semi arch body, this channel is following vertical room 11.Mutual conduction between first front port 9, first rear port 10 adjacent with the front, untight.The periphery of following horizontal type room 8 is respectively arranged with a plurality of big small ruts hole 12,13, and this big small rut hole 12,13 places down horizontal type room 8 both sides.Following horizontal type room 8 one sides offer the second pouring inlet 41.
The lower surface of mold plate 6 offer a plurality of on horizontal type room 14, should go up horizontal type room 14 horizontally disposed, interval certain intervals, be provided with second front port 15 and second rear port 16 in last horizontal type room 14 inside, enter mold plate 6 inside from second front port 15, second rear port 16 adjacent to the front goes out, form the channel of semi arch body, this channel is last vertical room 17.Mutual conduction between second front port 15, second rear port 16 adjacent with the front, untight.The periphery of last horizontal type room 14 is respectively arranged with a plurality of big or small convex bodys 18,19, and this size convex body 18,19 places horizontal type room 14 both sides.Last horizontal type room 14 1 sides offer the first pouring inlet 42.Described big small rut hole 12,13 and big or small convex body 18,19 cooperatively interact.
Described horizontal type circle body cavity volume comprises the following horizontal type room 8 that is arranged at bed die plate 7 upper surfaces, be arranged at the last horizontal type room 14 of mold plate 6 lower surfaces and be arranged at first and second pouring inlet 42,41 on upper and lower horizontal type room 14,8 one sidewalls respectively.Described vertical circle body cavity volume comprises following vertical room 11 on the longitudinal direction that is arranged at bed die plate 7 upper surface inside, be arranged at last vertical room 17 on the longitudinal direction of mold plate lower surface inside, be arranged at the vertical encapsulating inlet 5 on upper and lower vertical room 17,11 1 sidewalls respectively.
Be provided with a plurality of big small ruts hole 12,13 on the surface of bed die plate 7, this big small rut hole 12,13 places down around the horizontal type room 8 or following horizontal type room 8 inside; Lower surface at mold plate 6 is provided with the big or small convex body 18,19 that a plurality of and big small rut hole 12,13 cooperatively interacts, and this size convex body 18,19 places around the horizontal type room 14 or inside.
First front port 9 and first rear port 10 of going up vertical room 17 two ends place adjacent two to go up horizontal type room 14 inside respectively, on the front in the horizontal type room 14 on 9 mouthfuls of first rear ends and the rear adjacent in the horizontal type room 14 first front ends be mutual conduction for 10 mouthfuls, for what seal, it forms the passage body of semicircle shape; Second front port 15 and second rear port 16 at vertical room 11 two ends are arranged at respectively in the adjacent following horizontal type room 8 down, under the front in the horizontal type room 8 under first rear ports 9 and the rear adjacent in the horizontal type room 8 first front ports 10 be mutual conduction, for what seal, it forms the passage of semicircle shape.
The horizontal type circle body room that described upper and lower horizontal type room 14,8 coincide and constitutes mutually.The vertical circle body cavity volume that described upper and lower vertical room 17,11, the first front and back end portses 10 and first rear port, 9, the second front ports 15 and second rear port 16 cooperatively interact and constitute.
During installation, mold plate 6 is covered in the top of bed die plate 7, make big or small convex body 18,19 place 12,13 inside, big small rut hole, first front port 10 and first rear port 9 align respectively with second front port 15 and second rear port 16, and the first pouring inlet, the 42 and second pouring inlet 41 coincide mutually and forms horizontal type pouring inlet.
During use, from horizontal type pouring inlet and vertical pouring inlet liquid state colloid is injected horizontal type circle body cavity volume and vertical circle body cavity volume inside respectively, treat its curing molding.Perhaps liquid state colloid or liquid metal are injected horizontal type circle body cavity volume from horizontal type pouring inlet; From vertical pouring inlet liquid metal or liquid state colloid are injected vertical circle body cavity volume inside, treat its curing molding, thereby the material of per two interconnective rings is all different.
In sum, because of after adopting above-mentioned chain preparation method, make circle body in the processed chain be formed in one, make and to avoid in the prior art because of to bonding again torsion and the tension intensity that reduces processed finished product chain after not sealing circle body and cutting, thereby antitorque, the tension and the non-deformability that reach enhancing finished product chain are strong.Because of processed circle body is that the ring body that seals constitutes, make it have effect attractive in appearance.The existing preparation method of preparation method contrast of the present invention has technique effect simple to operation and that production efficiency is high.In addition, special chain mould of the present invention has simple in structure and can process difform making chain mould.
Claims (10)
1. a chain preparation method is: select to have flexibility pattern-making material good and that stickiness is not good earlier and remove to make the chain mould, then, shape according to circle body in the design chain offers a plurality of horizontal type circle body cavity volumes and a plurality of vertical circle body cavity volume that coincide mutually with the circle body shape respectively in the chain mould; Then, curing agent and catalyst are fully mixed stirring with liquid resin respectively, make it become liquid resin, then, liquid resin is injected into horizontal type circle body cavity volume and vertical circle body cavity volume inside in the vertical encapsulating porch on the pouring of the horizontal type from the horizontal type circle body cavity volume inlet and the vertical circle body cavity volume respectively, after encapsulating finishes; Then, the liquid resin of waiting for horizontal type circle body cavity volume and vertical circle body cavity volume inside solidifies, make it form the circle body that is fastened and connected mutually, then, open the chain mould after, take out integrated chain from horizontal type circle body cavity volume and vertical circle body cavity volume are inner, then, the clout that residues on the circle body is disposed, last, the circle body in the chain is polished treatment process and surface treatment.
2. chain preparation method according to claim 1 is characterized in that: described chain mould is made by silica gel or rubber or metal material.
3. chain preparation method according to claim 1 is characterized in that: described horizontal type circle body cavity volume is with in vertical circle body cavity volume lays respectively at two different orthogonal space planes.
4. chain preparation method according to claim 1, it is characterized in that: described chain can be formed by difform circle body and interlaced the wearing of adjacent difform circle body, and these chain two ends also can be respectively arranged with the connector with other object assembling.
5. chain preparation method according to claim 1 is characterized in that: described liquid material can also be liquid plastic or liquid metal.
6. the chain mould for using above-mentioned chain preparation method to adopt, it comprises mold plate and the bed die plate that cooperatively interacts with the mold plate, it is characterized in that: be provided with the horizontal type circle body cavity volume of a plurality of arrangements and the vertical circle body cavity volume of a plurality of arrangements in Die and mould plate intersection up and down, vertical circle body cavity volume wears distribution with two adjacent horizontal type circle body cavity volumes are interlaced respectively, and perhaps horizontal type circle body cavity volume wears distribution with two adjacent vertical circle body cavity volumes are interlaced respectively.
7. chain preparation method according to claim 6 is characterized in that: described horizontal type circle body cavity volume comprises the following horizontal type room that is arranged at bed die plate upper surface, be arranged at the last horizontal type room of mold plate lower surface and be arranged at first and second pouring inlet on horizontal type room one sidewall up and down respectively.
8. chain preparation method according to claim 6 is characterized in that: the vertical pouring that described vertical circle body cavity volume comprises following vertical room on the longitudinal direction that is arranged in the bed die plate upper surface, be arranged at last vertical room on the longitudinal direction in the mold plate lower surface, be arranged on vertical room one sidewall up and down enters the mouth.
9. chain preparation method according to claim 6 is characterized in that: be provided with a plurality of big small ruts hole on the surface of bed die plate, this big small rut hole places down around the horizontal type room or following horizontal type room inside; Lower surface at the mold plate is provided with the big or small convex body that a plurality of and big small rut hole cooperatively interacts, and this size convex body places around the horizontal type room or goes up horizontal type room inside.
10. chain preparation method according to claim 8, it is characterized in that: first front port and first rear port of going up vertical room two ends place adjacent two to go up horizontal type room inside respectively, on the front in the horizontal type room on first rear port and the rear adjacent interior first front port of horizontal type room be mutual conduction, for what seal, it forms the passage of semicircle shape; Second front port and second rear port at vertical room two ends are arranged at respectively in the adjacent following horizontal type room down, under the front in the horizontal type room under first rear port and the rear adjacent interior first front port of horizontal type room be mutual conduction, for what seal, it forms the passage of semicircle shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105073208A CN102059762A (en) | 2010-10-13 | 2010-10-13 | Method for manufacturing chain and die using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105073208A CN102059762A (en) | 2010-10-13 | 2010-10-13 | Method for manufacturing chain and die using same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102059762A true CN102059762A (en) | 2011-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105073208A Pending CN102059762A (en) | 2010-10-13 | 2010-10-13 | Method for manufacturing chain and die using same |
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| Country | Link |
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| CN (1) | CN102059762A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115071003A (en) * | 2022-05-26 | 2022-09-20 | 广联航空工业股份有限公司 | Chain rigging co-curing tool |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB699957A (en) * | 1950-06-30 | 1953-11-18 | Hanus Otte | Improvements in or relating to chains |
| GB963989A (en) * | 1959-09-18 | 1964-07-15 | West Plast Ges Fur Kunststoffv | Process and mould for the production of cast chains |
| GB1015779A (en) * | 1963-10-29 | 1966-01-05 | Caldmore Tools Ltd | Improvements relating to chains |
| CN101024244A (en) * | 2006-02-17 | 2007-08-29 | 上银科技股份有限公司 | Method for making ball-connected chain |
-
2010
- 2010-10-13 CN CN2010105073208A patent/CN102059762A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB699957A (en) * | 1950-06-30 | 1953-11-18 | Hanus Otte | Improvements in or relating to chains |
| GB963989A (en) * | 1959-09-18 | 1964-07-15 | West Plast Ges Fur Kunststoffv | Process and mould for the production of cast chains |
| GB1015779A (en) * | 1963-10-29 | 1966-01-05 | Caldmore Tools Ltd | Improvements relating to chains |
| CN101024244A (en) * | 2006-02-17 | 2007-08-29 | 上银科技股份有限公司 | Method for making ball-connected chain |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115071003A (en) * | 2022-05-26 | 2022-09-20 | 广联航空工业股份有限公司 | Chain rigging co-curing tool |
| CN115071003B (en) * | 2022-05-26 | 2023-08-18 | 广联航空工业股份有限公司 | Co-curing tool for chain rigging |
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Application publication date: 20110518 |