CN102058151A - Regulating method of gap between blade and knife door of filament cutter - Google Patents
Regulating method of gap between blade and knife door of filament cutter Download PDFInfo
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- CN102058151A CN102058151A CN 201010567147 CN201010567147A CN102058151A CN 102058151 A CN102058151 A CN 102058151A CN 201010567147 CN201010567147 CN 201010567147 CN 201010567147 A CN201010567147 A CN 201010567147A CN 102058151 A CN102058151 A CN 102058151A
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Abstract
The invention discloses a regulating method of a gap between a blade and a knife door of a filament cutter, comprising the following steps of: arranging a diamond positioning device on a grinding wheel mechanism; after the gap distance between the blade and the knife door of the filament cutter is completely regulated for the first time, determining the distance between a diamond and a positioning screw positioned on the tail part of diamond positioning device, and taking the distance as a standard distance; and when the distance between the blade and the knife door is regulated later, only regulating the height of the diamond to ensure that the distance between the diamond and the positioning screw positioned on the tail part of diamond positioning device is the standard distance so as to ensure that the gap distance between the blade and the knife door meets the requirements for filament cutting without repeatedly regulating the position relation between the blade and the knife door, the blade and a grinding wheel, the grinding wheel and the diamond. Thus less time is spent when regulating the distance between the knife door and the blade by adopting the method, no influence can be caused to production and the production efficiency is effectively improved.
Description
Technical field
The present invention relates to the tobacco machine field, the method for adjustment in gap between particularly a kind of tobacco cutting machine cutter and the cutter door.
Background technology
In the manufacturing process of cigarette, there is direct relation in the gap between the tobacco cut width of filament cutter and filament cutter cutter and the cutter door, in order to guarantee the quality of pipe tobacco, must blade and the cutter door between the gap often adjust.The structure of existing filament cutter as shown in Figure 1, it comprises a rotor 1, rotor 1 is provided with several blades 2, a side of rotor 1 is provided with cutter door 3, rotor 1 rotating band cutting blade 2 cooperates the cutting of finishing pipe tobacco with cutter door 3.In order to prevent blade 2 rust in cutting process, be everlasting and the auto-feed compensation mechanism be set on the blade of filament cutter, and an emery wheel mechanism is set at the opposite side of rotor 1, emery wheel mechanism comprises a drive motors 4 and an emery wheel 5, drive motors 4 can drive emery wheel 5 rotations, it is long to prevent that blade 2 rusts or feeding from too much stretch out blade that but emery wheel 5 blade 2 are carried out grinding, and below emery wheel 5, also be provided with a spark 6, this spark 6 can be repaired emery wheel 5 again, to guarantee the Grinding Quality of emery wheel 5 blade 2.Emery wheel 5 is connected with automatic apparatus for feeding, can guarantee in the chopping process that like this emery wheel 5 contacts with blade 2.
When therefore the gap between blade and cutter door is regulated, not only need to regulate the gap between blade and the cutter door, but also gap between needs adjusting blade and the emery wheel and the gap between emery wheel and the spark.The adjustment in blade and cutter door gap at present generally is the gap of determining earlier between blade and the cutter door, and then the position of definite emery wheel position and spark.
Adopt said method to adjust the position relation of blade and emery wheel, the position relation of emery wheel and spark is often all located with grazing, because the weight of grazing, the depth is all determined with sense organ by rule of thumb, be difficult to quantitatively, therefore the precision of adjusting is wayward, can there be certain error, so the gap between cutter door and the blade is difficult to once adjust to the right place, as guaranteeing the precision of cutter door and blade, need repeatedly repeat adjustment process with cutter and cutter door gap, thereby the adjustment required time in blade and cutter door gap is longer, will take the more production time like this, thereby production is affected.
Summary of the invention
At above-mentioned the deficiencies in the prior art, the technical problem to be solved in the present invention provides a kind of adjustment time method in gap between cutter door and the tool rest that shortens.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
The method of adjustment in a kind of filament cutter blade and cutter door gap, it comprises the steps:
1) a spark positioner is fixed in the emery wheel mechanism, the afterbody of described spark positioner is provided with dog screw, and spark is connected by the swing arm that is connected that the mode and that is threaded can move around;
2) adjust blade and concern, make clearance distance between blade and the cutter door satisfy the chopping requirement of filament cutter with position between cutter door, blade and emery wheel and emery wheel and the spark;
3) move to connect swing arm, make spark corresponding, measure the distance between spark and the dog screw then with the dog screw position on the spark positioner, and with this distance as reference range, the connection swing arm is resetted;
4) needs adjust once more between blade and the cutter door apart from the time, only need to move and connect swing arm, make spark corresponding with the dog screw position on the spark positioner, rotate spark then, change spark at the height that connects in the swing arm, the distance that guarantees dog screw on spark and the spark positioner is a reference range, and the gap between blade and the cutter door can be adjusted to automatically and satisfy the distance that the filament cutter chopping requires at this moment.
Preferably, in step 2) in when adjusting position between blade and cutter door, blade and emery wheel and emery wheel and the spark and concerning, at first certain thickness cigarette paper is fixed on the blade cutting edge of rotor, coat color on the cutter doorway, employing is coated with color method and determines that the clearance distance between blade and the cutter door reaches the clearance distance that chopping requires, be the position that blade, emery wheel and spark are determined in the benchmark adjustment with this gap distance then, till making clearance distance between blade and the cutter door satisfy the requirement of chopping.
Preferably, the distance between spark and the dog screw adopts clearance gauge to measure in step 3).
Preferably, described spark positioner also comprises a connecting rod, and described dog screw is connected with emery wheel observation window press strip in the emery wheel mechanism by described connecting rod.
Technique scheme has following beneficial effect: the method for adjustment in this filament cutter blade and cutter door gap, in emery wheel mechanism, be provided with a spark positioner, after the blade of filament cutter and the clearance distance between the cutter door are adjusted for the first time, determine the distance of spark and spark positioner afterbody dog screw, and with this distance as reference range, regulate afterwards between blade and the cutter door apart from the time, only need to regulate the height of spark, the distance that guarantees spark and spark positioner afterbody dog screw is a reference range, so just can guarantee that the clearance distance between blade and the cutter door satisfies the requirement of chopping, need not to repeat to adjust blade and cutter door, position relation between blade and abrasive machine emery wheel and the spark, therefore adopt this method adjust between cutter door and the blade apart from the time, the time of using is shorter, only need in the process of production gap, just can finish blade, the adjustment in gap between the cutter door, can not cause any impact, thereby can effectively enhance productivity production.
Description of drawings
Fig. 1 is the structural representation of filament cutter blade, cutter door, emery wheel and spark.
Fig. 2 is the mounting structure schematic diagram of spark positioner of the present invention on filament cutter.
Fig. 3 is the structural representation of spark of the present invention when corresponding with the dog screw position.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is described in detail.
Shown in Fig. 2,3, adopt the method for adjustment in this filament cutter blade and cutter door gap, at first in the emery wheel mechanism of filament cutter, fix a spark positioner 8, spark positioner 8 comprises a connecting rod 81 and a location screw 82, dog screw 82 is positioned at the afterbody of connecting rod 81, and connecting rod 81 is connected with emery wheel observation window press strip 9 in the emery wheel mechanism.Spark 6 with filament cutter connects with a swing arm 7 that is connected that can move around in the mode that is threaded simultaneously, connecting swing arm 7 swings can make spark 6 corresponding with the position of dog screw 82, the revolution curve coplanar of the axis of dog screw 82 and spark 6 trimming wheels 5, connecting swing arm 7 can fix.
After treating that spark positioner 8 and spark 6 are had good positioning, the clearance distance that gets final product between tool setting door 3 and the blade 2 is done adjustment for the first time, adjusting for the first time still adopts traditional adjustment mode to carry out, promptly at first certain thickness cigarette paper is fixed on the cutting edge of rotor 1 cutter 2, and coat color on the cutter doorway, employing is coated with color method and determines that the clearance distance between blade and the cutter door reaches the clearance distance that chopping requires, rotation rotor 1, can determine the position relation between blade 2 and the cutter door 3 when on blank sheet of paper is opened, just having color to coat, determine the position of emery wheel 5 and the position of spark 6 successively according to the position between blade 2 and the cutter door 3 relation then, make clearance distance between blade 2 and the cutter door 3 satisfy the requirement of chopping.
After the clearance distance between blade 2 and the cutter door 3 is adjusted, move and connect swing arm 7, make spark 6 corresponding, use clearance gauge to measure the distance of gap P between spark and the dog screw then with dog screw 82 positions on the spark positioner 8, and with this distance as reference range.Connection swing arm 7 is resetted, and this moment, filament cutter can carry out chopping.
In the course of work of filament cutter, because blade 2, emery wheel 5, cutter door 3 etc. constantly are worn, so just need the gap between frequent blade 2 and the cutter door 3 to adjust, when needs are adjusted clearance distance between blade 2 and the cutter door 3 once more, only need to move once more and connect swing arm 7, make spark 6 corresponding with dog screw 82 positions on the spark positioner 8, rotate spark 6 then, change spark 6 and connecting swing arm 7 height, make the spark 6 and the distance P of dog screw 82 remain on reference range.Be to connect swing arm 7 to reset then, and startup filament cutter, because emery wheel 5 is connected with automatic apparatus for feeding, therefore emery wheel 5 can move gradually and contact with spark 6, while emery wheel 5 also can contact with blade 2 and the blade of blade 2 carries out sharpening, sharpening is after a period of time, can make clearance distance between blade 2 and the cutter door 3 satisfy the requirement of chopping.
The method that adopts this method and tradition to adjust blade and cutter door gap compares, and its adjustment time, test result was as shown in the table through operating personnel's actual use test:
The adjustment time in conventional blades and cutter door gap and the test result of precision:
The adjustment time in blade of the present invention and cutter door gap and the test result of precision:
From above-mentioned test result as can be known, originally each the adjustment takes average 19.33 minutes, improves each adjustment the in back and takes average out to 8.67 minutes, shortened 55.2%.Adjust precision then by the accuracy rating of original 0-0.20cm, narrow down to the accuracy rating of 0.05-0.15cm, therefore adopt the inventive method reached the adjustment time short, precision is high, the purpose that can adjust in the off time of ordinary production.
The method of adjustment in this filament cutter blade and cutter door gap, in emery wheel mechanism, be provided with a spark positioner, after the blade of filament cutter and the clearance distance between the cutter door are adjusted for the first time, determine the distance of spark and spark positioner afterbody dog screw, and with this distance as reference range, and then regulate later between blade and the cutter door apart from the time, only need to regulate the height of spark, the distance that guarantees spark and spark positioner afterbody dog screw is a reference range, so just can guarantee that the clearance distance between blade and the cutter door satisfies the requirement of chopping, need not to repeat to adjust blade and cutter door, position relation between blade and abrasive machine emery wheel and the spark, therefore adopt this method adjust between cutter door and the blade apart from the time, very simple of operating procedure, the employed time is shorter, only need in the process of production gap, just can finish blade, the adjustment in gap between the cutter door, can not cause any impact, thereby can effectively enhance productivity production.
More than the filament cutter blade that the embodiment of the invention provided and the method for adjustment in cutter door gap are described in detail; for one of ordinary skill in the art; thought according to the embodiment of the invention; part in specific embodiments and applications all can change; in sum; this description should not be construed as limitation of the present invention, and all any changes of making according to design philosophy of the present invention are all within protection scope of the present invention.
Claims (4)
1. the method for adjustment in filament cutter blade and cutter door gap is characterized in that it comprises the steps:
1) a spark positioner is fixed in the emery wheel mechanism, the afterbody of described spark positioner is provided with dog screw, and spark is connected by the swing arm that is connected that the mode and that is threaded can move around;
2) adjust blade and concern, make clearance distance between blade and the cutter door satisfy the chopping requirement of filament cutter with position between cutter door, blade and emery wheel and emery wheel and the spark;
3) move to connect swing arm, make spark corresponding, measure the distance between spark and the dog screw then with the dog screw position on the spark positioner, and with this distance as reference range, the connection swing arm is resetted;
4) needs adjust once more between blade and the cutter door apart from the time, only need to move and connect swing arm, make spark corresponding with the dog screw position on the spark positioner, rotate spark then, change spark at the height that connects in the swing arm, the distance that guarantees dog screw on spark and the spark positioner is a reference range, and the gap between blade and the cutter door can be adjusted to automatically and satisfy the distance that the filament cutter chopping requires at this moment.
2. the method for adjustment in filament cutter blade according to claim 1 and cutter door gap, it is characterized in that: in step 2) in adjust blade and cutter door, when the position between blade and emery wheel and emery wheel and the spark concerns, at first certain thickness cigarette paper is fixed on the blade cutting edge of rotor, coat color on the cutter doorway, employing is coated with color method and determines that the clearance distance between blade and the cutter door reaches the clearance distance that chopping requires, be that blade is determined in the benchmark adjustment with this gap distance then, the position of emery wheel and spark is till making clearance distance between blade and the cutter door satisfy the requirement of chopping.
3. the method for adjustment in filament cutter blade according to claim 1 and cutter door gap is characterized in that: the distance in step 3) between spark and the dog screw adopts clearance gauge to measure.
4. the method for adjustment in filament cutter blade according to claim 1 and cutter door gap is characterized in that: described spark positioner also comprises a connecting rod, and described dog screw is connected with emery wheel observation window press strip in the emery wheel mechanism by described connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010567147 CN102058151B (en) | 2010-12-01 | 2010-12-01 | Regulating method of gap between blade and knife door of filament cutter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010567147 CN102058151B (en) | 2010-12-01 | 2010-12-01 | Regulating method of gap between blade and knife door of filament cutter |
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| CN102058151A true CN102058151A (en) | 2011-05-18 |
| CN102058151B CN102058151B (en) | 2012-12-19 |
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| CN 201010567147 Active CN102058151B (en) | 2010-12-01 | 2010-12-01 | Regulating method of gap between blade and knife door of filament cutter |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105878009A (en) * | 2016-06-08 | 2016-08-24 | 杨林果 | Automatic moxa stick rolling machine |
| CN107095339A (en) * | 2017-05-16 | 2017-08-29 | 红云红河烟草(集团)有限责任公司 | Filament cutter knife gate detection adjusting gauge and adjusting method thereof |
| CN114343225A (en) * | 2021-12-22 | 2022-04-15 | 云南昆船烟草设备有限公司 | Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco processing line |
| CN114903195A (en) * | 2021-02-07 | 2022-08-16 | 秦皇岛烟草机械有限责任公司 | Automatic detecting and adjusting system for knife gate gap of filament cutter |
| CN116138482A (en) * | 2021-11-19 | 2023-05-23 | 秦皇岛烟草机械有限责任公司 | Cutting device and cutting method for tobacco raw materials |
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| GB774286A (en) * | 1953-11-16 | 1957-05-08 | Korber Kurt | Improvements in tobacco cutting machines |
| US4640059A (en) * | 1984-03-14 | 1987-02-03 | Hauni-Werke Korber & Co. Kg. | Apparatus for grinding the knives in tobacco cutting machines |
| WO2005053442A1 (en) * | 2003-12-05 | 2005-06-16 | International Tobacco Machinery Poland Ltd. | Method of controlling a gap between knives of a cutting machine for organic plant materials, particularly tobacco materials |
| GB2425935A (en) * | 2005-05-12 | 2006-11-15 | Garbuio Ltd | Tobacco cutting apparatus |
| CN2875092Y (en) * | 2006-01-18 | 2007-03-07 | 徐清泉 | Tobacco cutter |
| CN200938840Y (en) * | 2006-08-16 | 2007-08-29 | 徐清泉 | Grinding device of hobbing diffusion machine |
| CN200994403Y (en) * | 2006-12-28 | 2007-12-26 | 红塔烟草(集团)有限责任公司 | Sharpener of filament cutter |
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2010
- 2010-12-01 CN CN 201010567147 patent/CN102058151B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB774286A (en) * | 1953-11-16 | 1957-05-08 | Korber Kurt | Improvements in tobacco cutting machines |
| US4640059A (en) * | 1984-03-14 | 1987-02-03 | Hauni-Werke Korber & Co. Kg. | Apparatus for grinding the knives in tobacco cutting machines |
| WO2005053442A1 (en) * | 2003-12-05 | 2005-06-16 | International Tobacco Machinery Poland Ltd. | Method of controlling a gap between knives of a cutting machine for organic plant materials, particularly tobacco materials |
| GB2425935A (en) * | 2005-05-12 | 2006-11-15 | Garbuio Ltd | Tobacco cutting apparatus |
| CN2875092Y (en) * | 2006-01-18 | 2007-03-07 | 徐清泉 | Tobacco cutter |
| CN200938840Y (en) * | 2006-08-16 | 2007-08-29 | 徐清泉 | Grinding device of hobbing diffusion machine |
| CN200994403Y (en) * | 2006-12-28 | 2007-12-26 | 红塔烟草(集团)有限责任公司 | Sharpener of filament cutter |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105878009A (en) * | 2016-06-08 | 2016-08-24 | 杨林果 | Automatic moxa stick rolling machine |
| CN107095339A (en) * | 2017-05-16 | 2017-08-29 | 红云红河烟草(集团)有限责任公司 | Filament cutter knife gate detection adjusting gauge and adjusting method thereof |
| CN114903195A (en) * | 2021-02-07 | 2022-08-16 | 秦皇岛烟草机械有限责任公司 | Automatic detecting and adjusting system for knife gate gap of filament cutter |
| CN116138482A (en) * | 2021-11-19 | 2023-05-23 | 秦皇岛烟草机械有限责任公司 | Cutting device and cutting method for tobacco raw materials |
| CN116138482B (en) * | 2021-11-19 | 2024-06-07 | 秦皇岛烟草机械有限责任公司 | Cutting device and cutting method for tobacco raw materials |
| CN114343225A (en) * | 2021-12-22 | 2022-04-15 | 云南昆船烟草设备有限公司 | Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco processing line |
| CN114343225B (en) * | 2021-12-22 | 2022-10-25 | 云南昆船烟草设备有限公司 | Method for automatically adjusting knife gate gap of tobacco cutting machine on tobacco cutting line |
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| Publication number | Publication date |
|---|---|
| CN102058151B (en) | 2012-12-19 |
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