CN102057993A - Microwave and far infrared combined tea green killing and drying device - Google Patents

Microwave and far infrared combined tea green killing and drying device Download PDF

Info

Publication number
CN102057993A
CN102057993A CN 201010542683 CN201010542683A CN102057993A CN 102057993 A CN102057993 A CN 102057993A CN 201010542683 CN201010542683 CN 201010542683 CN 201010542683 A CN201010542683 A CN 201010542683A CN 102057993 A CN102057993 A CN 102057993A
Authority
CN
China
Prior art keywords
microwave
far infrared
hothouse
drying
green
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 201010542683
Other languages
Chinese (zh)
Other versions
CN102057993B (en
Inventor
高学玲
朱德文
岳鹏翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DAMIN FOODSTUFF (ZHANGZHOU) Co Ltd
Original Assignee
Anhui Agricultural University AHAU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Agricultural University AHAU filed Critical Anhui Agricultural University AHAU
Priority to CN 201010542683 priority Critical patent/CN102057993B/en
Publication of CN102057993A publication Critical patent/CN102057993A/en
Application granted granted Critical
Publication of CN102057993B publication Critical patent/CN102057993B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Tea And Coffee (AREA)

Abstract

The invention relates to a microwave and far infrared combined tea green killing and drying device, and belongs to the technical field of processing of tea leaves and other materials. The device comprises a feed mechanism, a green killing and drying mechanism and a material conveying mechanism arranged in the device. The device is characterized in that the green killing and drying mechanism consists of a microwave green killing and drying room, a far infrared aroma increasing drying room and a material lifting mechanism which is connected between the microwave green killing and drying room and the far infrared aroma increasing drying room, wherein a cooling room is formed at the discharge port of the far infrared aroma increasing drying room. Compared with the prior art, the device can realize continuous and automatic green killing and drying operation with good green killing and drying effect; the tea leaves and other materials which are subjected to green killing have high retention of active ingredients, rich flavor, mellow taste and green color; and the whole set of the green killing and drying device can realize intelligent automatic control, is stable in operation, and low in unit energy consumption, has reliable performance, a compact structure, and a wide application range and occupies a small floor area.

Description

A kind of tea green-keeping drying device of microwave far infrared combination
Technical field
The present invention relates to a kind of material drying device that completes, especially a kind of tea green-keeping drying device by the combination of microwave far infrared.
Background technology
Green tea is the main production teas of China, output and consumption figure are all bigger, and in the Green Tea Processing process, completing is first procedure of primary processing of tea, also be indispensable processing step in the green tea production and processing, the quality of the efficient that completes will directly have influence on the profile and the quality of green tea product.At present the tea green-keeping technology mainly contains: pot is fried and is completed, roller fixation, hot air water-removing and steam beating; as the above technology that completes not only exist fixation time long, complete inhomogeneous, drawbacks such as cost height, inefficiency complete; also the red stalk of tealeaves, red autumnal leaves, yellow phenomenon such as vexed appear in regular meeting in the process of completing, and influence quality of tea leaves and output.Tea microwave de-enzyming also grew up in recent years, it is also rare in tealeaves is produced in batches, mainly still be in the preliminary stage of application, in being applied to small lot batch manufacture and testing, in addition, separately the microwave de-enzyming of using is because fixation time is too short, lost I haven't seen you for ages that tea aroma, original flavor are had a negative impact than low moisture for water-removing leaves appearance temperature, make that product fragrance is not enough, mouthfeel is flat, the unit power consumption of polymer processing is higher, and adopt the microwave far infrared combination technology of completing can overcome the complete deficiency of technology of independent applied microwave preferably, improve the tea green-keeping quality.
Summary of the invention
The present invention is for avoiding above-mentioned existing in prior technology weak point, the tea green-keeping drying device that provides a kind of reliable continuous automatic microwave far infrared to make up.
It is to adopt following technical scheme that the present invention deals with problems:
A kind of tea green-keeping drying device of microwave far infrared combination, comprise feeding mechanism, the drier and be arranged at material transport mechanism in the device of completing, its structure invocation point is: the described drier that completes is made up of microwave de-enzyming hothouse, far infrared Titian hothouse and the material elevator structure that is connected between microwave de-enzyming hothouse and far infrared Titian hothouse; The discharging opening place of described far infrared Titian hothouse is provided with cooling chamber.
Design feature of the present invention also is:
Described microwave de-enzyming hothouse has charging aperture I and discharging opening I, is provided with feeding mechanism above described charging aperture I place, and described feeding mechanism is used for feed at regular time and quantity.
Described microwave de-enzyming hothouse contains the winding conveyer belt I that power set drive, and described conveyer belt I connection charging aperture I and discharging opening I are also laterally through the microwave de-enzyming hothouse, and described microwave de-enzyming hothouse upper wall is equipped with microwave generating apparatus.
Described material elevator structure is located between the charging aperture II at microwave de-enzyming hothouse discharging opening I place and far infrared Titian hothouse top.
The top of described far infrared Titian hothouse is provided with charging aperture II, the bottom is provided with discharging opening II, makes a circulation from top to bottom to be provided with conveyer belt II in far infrared Titian hothouse, is equipped with the far infrared generating means above every layer of conveyer belt II.
At described cooling chamber upper wall refrigerator is housed.
During work, material is through feeding mechanism feed at regular time and quantity, the material that falls enters the microwave de-enzyming hothouse by conveyer belt I, open microwave, temperature raise fast after material absorbed microwave energy, finish the material operation that completes, tealeaves after completing drops on the conveyer belt II through far infrared Titian hothouse upper strata charging aperture through lift mechanism lifts, above every layer of conveyer belt II, all be provided with the far infrared generating means, absorb far infrared electromagnetic when material moves and be heated on conveyer belt II, material moves to end at upper strata conveyer belt II successively and just drops to the period of the day from 1 p.m. to 3 p.m. on the conveyer belt II of its lower floor, this action is carried out and so forth, on finally falling orlop conveyer belt II, be brought to down in the step operation cooling chamber and carry out quick cooling operations, taken out of cooling chamber afterwards again and finish the whole dry cooling operations that completes.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1) the present invention can realize completing automatically continuously drying operation, the drying effect that completes is good, materials such as the tealeaves after completing the not only recoverable amount of its active ingredient are higher, and fragrance is dense, mouthfeel is pure and mild, color and luster is emerald green, and the whole series drying device that completes can be realized intelligent automation control, working stability, dependable performance, the compact conformation floor space is little, and specific energy consumption is few, and is applied widely.
2) apparatus of the present invention microwave de-enzyming hothouse completes to tealeaves, because of characteristics such as microwave have the frequency height, and penetration power is strong, and the tealeaves quick heating, preheating time is short, is heated evenly, and has overcome hot conduction and has completed and be difficult to the shortcoming of enzymatic activity in the bright leaf of quick passivation.According to the tea green-keeping needs, microwave de-enzyming time and microwave radiation are all adjustable, satisfy tea green-keeping processing technology demand simultaneously.
3) apparatus of the present invention far infrared Titian hothouse carries out Titian to tealeaves and dries by the fire processing again, adopt microwave, far infrared to make up the Titian dry technology that completes, give full play to technical advantage separately, cover the shortage mutually, make complete back material exterior quality such as tealeaves and millet paste endoplasm quality all better, tealeaves waits until that material fragrance is dense, color and luster good, flavour is pure.
4) cooling chamber of apparatus of the present invention carries out quick cooling processing to the dried material that completes, and has reduced the oxidation of active ingredients such as phenols in the materials such as tealeaves largely, has guaranteed fragrance, flavour, recoverable amount color and luster and active ingredient of tealeaves.
5) in the far infrared Titian hothouse of the present invention the winding type conveyer belt is set, material constantly rolls to lower floor under the conveyer belt effect of upper strata, realized the purpose of the dynamic Titian drying operation of material, makes that material is heated evenly, the drying efficiency height.Simultaneously can be according to material processing technology needs, to regulate the conveyer belt rotating speed and change material in far infrared indoor Titian drying time, the far infrared power output is adjustable, changes the material processing temperature by regulating the far infrared power output.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the feeding mechanism structural representation of Fig. 1 embodiment.
Number in the figure: 1. microwave de-enzyming hothouse; 2. microwave generator; 3. conveyer belt I; 4. hoisting mechanism; 5. far infrared Titian hothouse; 6. orlop conveyer belt II; 7. refrigerator; 8. cooling chamber; 9. far infrared generator; 10. conveyer belt II; 11. control system cabinet; 12. feeding mechanism; 13. hopper; 14. material; 15. pull out glassware.
The present invention is further illustrated below in conjunction with accompanying drawing.
The specific embodiment
The microwave far infrared combination tea green-keeping drying device of present embodiment is provided with feeding mechanism 12 (referring to Fig. 2) above the charging aperture I of microwave de-enzyming hothouse 1 as shown in Figure 1, in feeding mechanism 12 elevating hoppers 13 material 14 is housed, and establishes under the hopper 13 and pulls out glassware 15.In microwave de-enzyming hothouse 1, be provided with the winding conveyer belt I3 that power set drive, conveyer belt I connection charging aperture I and discharging opening I are also laterally through the microwave de-enzyming hothouse, microwave de-enzyming hothouse 1 upper wall is equipped with microwave generator 2, be outside equipped with the control system cabinet 11 of device at it, the discharging opening place of microwave de-enzyming hothouse 1 is provided with hoisting mechanism 4, hoisting mechanism discharging opening place is provided with far infrared Titian hothouse 5, the top of far infrared Titian hothouse 5 is provided with charging aperture II, the bottom is provided with discharging opening II, the circuitous from top to bottom conveyer belt II 10 that is provided with in far infrared Titian hothouse, above every layer of conveyer belt II, be equipped with far infrared generator 9, discharging opening place at far infrared Titian hothouse 5 is provided with cooling chamber 8, refrigerator 7 is housed in the cooling chamber 8, and the orlop conveyer belt II6 in the far infrared Titian hothouse is from the discharging opening extension and run through cooling chamber 8.
During work, after control system cabinet startup feeding mechanism, microwave generating apparatus, far infrared generating means and conveying device:
1) fall into tealeaves or chrysanthemum and so on dried material of waiting to complete on the conveyer belt at regular time and quantity by feeding mechanism;
2) make material be admitted to microwave de-enzyming hothouse, far infrared Titian hothouse and cooling chamber continually by conveyer belt and hoisting mechanism;
3) by the microwave radiation to the material dry processing operation that completes, the dried material that completes is entered down by hoisting mechanism that the step Titian is dry to be processed again;
4) by far infrared radiation the dried material that completes is carried out Titian, multiple baking processing operation, in far infrared Titian hothouse, material successively falls into its lower floor's conveyer belt by the upper strata conveyer belt, and the material after the dry processing with Titian is sent into down the step cooling device by the orlop conveyer belt and cooled off;
5) carry out fast cooling cooling processing operation by the material of cooling device after to the dry processing that completes, cooled material directly enters the sterilization packaging operation.
It is that 2450MHZ, far infrared wavelength are 2.5~30 μ m that tea microwave far infrared among the present invention makes up the microwave frequency that completes, power completes: microwave 0~30kW, far infrared 0~20kW, fixation time: microwave 0~3.0min, far infrared 0~5.0min, the chilling temperature after completing are that 0~-20 ℃, time are 0~10min.
Facts have proved that present embodiment has following characteristics:
1, in the feeding mechanism pull out the glassware rotating speed can regulate by motor (0~200r/min), decide according to material variety and complete dry power and output, can be according to production needs feeding at regular time and quantity.
2, (0~2500r/min), microwave output power can regulate also that (0~30kW), it all can be decided according to the material dry needs of producing that complete for the rotating speed adjustable size of the conveyer belt in microwave office joint.The rotating speed adjustable size of hoisting mechanism joint is complementary with the rotating speed of conveyer belt in the microwave office.
3, the conveyer belt rotating speed in the far infrared Titian hothouse (0~2500r/min) and far infrared radiation intensity (0~20kW) all can regulate, and decides according to material variety and the dry power of Titian and time.
4, the conveyer belt rotating speed in the cooling chamber (0~2500r/min) and intensity of cooling (0~20kW) all can regulate, and requires to decide according to actual production.
In addition to the implementation, the present invention can also have other embodiments.For example, in addition, drum-type or turnover plate type microwave de-enzyming drying, far infrared Titian dry technology because of increasing material the complete dry uniformity and the contact area of material and drying medium, are more conducive to material and complete and drying.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.

Claims (6)

1. the tea green-keeping drying device of microwave far infrared combination, comprise feeding mechanism (12), the drier and be arranged at material transport mechanism in the device of completing, it is characterized in that: the described drier that completes is made up of microwave de-enzyming hothouse (1), far infrared Titian hothouse (5) and the material elevator structure (4) that is connected between microwave de-enzyming hothouse (1) and far infrared Titian hothouse (5); The discharging opening place of described far infrared Titian hothouse (5) is provided with cooling chamber (8).
2. the tea green-keeping drying device of a kind of microwave far infrared combination according to claim 1, it is characterized in that: described microwave de-enzyming hothouse (1) has charging aperture I and discharging opening I, be provided with feeding mechanism (12) above described charging aperture I place, described feeding mechanism is used for feed at regular time and quantity.
3. the tea green-keeping drying device of a kind of microwave far infrared combination according to claim 2, it is characterized in that: described microwave de-enzyming hothouse (1) contains the winding conveyer belt I that power set drive, described conveyer belt I connection charging aperture I and discharging opening I are also laterally through the microwave de-enzyming hothouse, and described microwave de-enzyming hothouse upper wall is equipped with microwave generator (2).
4. the tea green-keeping drying device of a kind of microwave far infrared combination according to claim 1, it is characterized in that: described material elevator structure (4) is located between the charging aperture II at microwave de-enzyming hothouse discharging opening I place and far infrared Titian hothouse top.
5. the tea green-keeping drying device of a kind of microwave far infrared combination according to claim 1, it is characterized in that: the top of described far infrared Titian hothouse (5) is provided with charging aperture II, the bottom is provided with discharging opening II, in far infrared Titian hothouse, make a circulation from top to bottom to be provided with conveyer belt II (10), above every layer of conveyer belt II, be equipped with far infrared generator (9).
6. the tea green-keeping drying device of a kind of microwave far infrared combination according to claim 1 is characterized in that: at described cooling chamber upper wall refrigerator (7) is housed.
CN 201010542683 2010-11-12 2010-11-12 Microwave and far infrared combined tea green killing and drying device Active CN102057993B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010542683 CN102057993B (en) 2010-11-12 2010-11-12 Microwave and far infrared combined tea green killing and drying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010542683 CN102057993B (en) 2010-11-12 2010-11-12 Microwave and far infrared combined tea green killing and drying device

Publications (2)

Publication Number Publication Date
CN102057993A true CN102057993A (en) 2011-05-18
CN102057993B CN102057993B (en) 2012-12-19

Family

ID=43993664

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201010542683 Active CN102057993B (en) 2010-11-12 2010-11-12 Microwave and far infrared combined tea green killing and drying device

Country Status (1)

Country Link
CN (1) CN102057993B (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102578161A (en) * 2012-01-18 2012-07-18 华南理工大学 Chlorantraniliprole and natural pyrethrin compound suspension and preparation method thereof
CN102715292A (en) * 2012-07-09 2012-10-10 贵州怡壶春生态茶业有限公司 Method for quickly cooling tea leaves after water removing
CN102754707A (en) * 2012-07-10 2012-10-31 福州淮南子生物科技有限公司 Tea making technology using light microwaves
CN103621698A (en) * 2013-12-12 2014-03-12 福建农林大学 Microwave and far infrared composite baking method for improving quality of aged Tieguanyin
CN104068139A (en) * 2014-06-07 2014-10-01 浙江诸暨十里坪茶业有限公司 Tea fixation and fragrance-improving system
CN104782809A (en) * 2015-05-19 2015-07-22 柳州市自动化科学研究所 Tea leaf far-infrared fixation machine unit and fixation method thereof
CN105028724A (en) * 2015-08-24 2015-11-11 王传财 Tea processing equipment
CN105192104A (en) * 2014-06-03 2015-12-30 汇力恒通(厦门)远红外科技有限公司 Tea fragrance improvement device
CN105613807A (en) * 2016-03-23 2016-06-01 张秋红 Houkui tea making assembly device and tea making method
CN105724617A (en) * 2016-02-02 2016-07-06 张秋红 Houkui tea making device and tea making technology
CN114027368A (en) * 2021-12-08 2022-02-11 山东真诺智能设备有限公司 Fine quality tea wrap equipment

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106954684B (en) * 2017-03-17 2019-09-24 遵义茗香康源茶饮发展科技有限公司 Quickly cooling tea leaves after water removing device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1463607A (en) * 2002-06-09 2003-12-31 陈广德 Tea microwave de-enzyming process and apparatus
CN101647500A (en) * 2009-07-03 2010-02-17 长兴茶乾坤食品有限公司 Tea-drying aroma-improving system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1463607A (en) * 2002-06-09 2003-12-31 陈广德 Tea microwave de-enzyming process and apparatus
CN101647500A (en) * 2009-07-03 2010-02-17 长兴茶乾坤食品有限公司 Tea-drying aroma-improving system

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102578161B (en) * 2012-01-18 2014-04-02 华南理工大学 Chlorantraniliprole and natural pyrethrin compound suspension and preparation method thereof
CN102578161A (en) * 2012-01-18 2012-07-18 华南理工大学 Chlorantraniliprole and natural pyrethrin compound suspension and preparation method thereof
CN102715292A (en) * 2012-07-09 2012-10-10 贵州怡壶春生态茶业有限公司 Method for quickly cooling tea leaves after water removing
CN102754707A (en) * 2012-07-10 2012-10-31 福州淮南子生物科技有限公司 Tea making technology using light microwaves
CN103621698B (en) * 2013-12-12 2015-07-08 福建农林大学 Microwave and far infrared composite baking method for improving quality of aged Tieguanyin
CN103621698A (en) * 2013-12-12 2014-03-12 福建农林大学 Microwave and far infrared composite baking method for improving quality of aged Tieguanyin
CN105192104A (en) * 2014-06-03 2015-12-30 汇力恒通(厦门)远红外科技有限公司 Tea fragrance improvement device
CN104068139A (en) * 2014-06-07 2014-10-01 浙江诸暨十里坪茶业有限公司 Tea fixation and fragrance-improving system
CN104782809A (en) * 2015-05-19 2015-07-22 柳州市自动化科学研究所 Tea leaf far-infrared fixation machine unit and fixation method thereof
CN105028724A (en) * 2015-08-24 2015-11-11 王传财 Tea processing equipment
CN105724617A (en) * 2016-02-02 2016-07-06 张秋红 Houkui tea making device and tea making technology
CN105613807A (en) * 2016-03-23 2016-06-01 张秋红 Houkui tea making assembly device and tea making method
CN114027368A (en) * 2021-12-08 2022-02-11 山东真诺智能设备有限公司 Fine quality tea wrap equipment

Also Published As

Publication number Publication date
CN102057993B (en) 2012-12-19

Similar Documents

Publication Publication Date Title
CN102057993B (en) Microwave and far infrared combined tea green killing and drying device
CN203040586U (en) Tea production system
CN202853296U (en) Tunnel-type hot-air, microwave and far infrared combination drying machine
CN102488035A (en) Green tea processing technology
CN202456275U (en) Steam green removal machine for tea leaves
CN102273524A (en) Process for processing green tea
CN202800040U (en) Automatic production line for green tea
CN104664374B (en) Gardenia fruit baking equipment and baking technology
CN102488034A (en) Technology for producing green tea
CN211608104U (en) Automatic select flexible processing equipment of tealeaves of mode of completing
CN102273525A (en) Process for producing green tea
CN201894161U (en) Microwave and far-infrared combination type tea de-enzyming and drying device
CN103815067A (en) Processing technology of high-quality congou black tea
CN203949467U (en) Tea leaf drier
CN103954113A (en) Tea drying plant
CN106106869B (en) Automatic production process of floral-flavor kungfu black tea
CN204707897U (en) A kind of multi items tealeaves continuous prodution complete set of equipments
CN106922856B (en) Processing method of flat black tea
CN106923260A (en) A kind of dried persimmon processing method of novel environment friendly
CN100394857C (en) Method for processing pu'er tea dried by microwave
CN111213741B (en) Tea flexible processing system and process capable of automatically selecting fixation mode
CN105166100A (en) Processing method for Longjing tea
CN204902469U (en) Vertical tealeaves drying device
CN107509826A (en) The compound green-keeping machine of a kind of microwave, light wave and its control system
CN112006125A (en) Utilize continuous production line of exogenous enzyme preparation foreign sales tea

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: DAMIN FOOD(ZHANGZHOU) CO., LTD.

Free format text: FORMER OWNER: ANHUI AGRICULTURAL UNIVERSITY

Effective date: 20141113

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 230036 HEFEI, ANHUI PROVINCE TO: 363000 ZHANGZHOU, FUJIAN PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20141113

Address after: 363000 Lantian Development Zone, Longwen, Fujian, China,

Patentee after: Damin Foodstuff (Zhangzhou) Co., Ltd.

Address before: 230036 Hefei Changjiang Road, Shushan District, Anhui, No. 130

Patentee before: Anhui Agricultural University