CN102051766A - Preparation method of completely degradable biological polymer melt-blown cotton - Google Patents

Preparation method of completely degradable biological polymer melt-blown cotton Download PDF

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Publication number
CN102051766A
CN102051766A CN201110022818XA CN201110022818A CN102051766A CN 102051766 A CN102051766 A CN 102051766A CN 201110022818X A CN201110022818X A CN 201110022818XA CN 201110022818 A CN201110022818 A CN 201110022818A CN 102051766 A CN102051766 A CN 102051766A
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preparation
boiomacromolecule
matrix resin
melt
melts
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CN201110022818XA
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CN102051766B (en
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陈芳梅
余水
李明仁
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Xiamen Filtertech Industrial Corp
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Xiamen Runner Industrial Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Processes Of Treating Macromolecular Substances (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a preparation method of completely degradable biological polymer melt-blown cotton, relating to a filtering material. The invention provides a preparation method of completely degradable biological polymer melt-blown cotton which can be discarded and buried after being used, can completely degrade in the environment in a special time and can not cause public nuisance and pollution. The completely degradable biological polymer melt-blown cotton is prepared from matrix resin modified colloidal particles. The invention has the advantages that the product after being used can be discarded and buried, and proven by test, the biological polymer melt-blown cotton buried in a rubbish burial ground can completely biologically degrade in 1-2 years, so that public nuisance and pollution can not be caused.

Description

A kind of boiomacromolecule that can degrade fully melts and sprays cotton preparation method
Technical field
The present invention relates to a kind of filtering material, especially relate to a kind of boiomacromolecule that can degrade fully and melt and spray cotton preparation method.
Background technology
Along with the enhancing of social development and human environment consciousness, its Application Areas of filtering material more and more widely, main application fields comprises aspects such as medicine, pharmacy, electronics, automobile, water treatment.The raw material of existing filtering material generally all are petroleum chemicals such as polyolefin and polyester.Although the petrochemical industry material is less than glass fibre in the harm to environment and human body, yet its service life is limited, belongs to easily-consumed products, a large amount of uses harm very big to environment.In recent years, PLA (PLA) can be used as the substitute of petrochemical industry material as a kind of novel biodegradable ep-type material, causes people's attention gradually.
PLA (PLA) degradative plastics is a kind of aliphatic polyester, it is a kind of thermoplasticity bioabsorbable polymer material with crystallinity, transparent, easy processing, fully biodegradable, its vitrification point is 50~60 ℃, fusing point is 170~180 ℃, density is 1.25g/cm3, and mechanical properties such as intensity, elasticity are similar to polystyrene (PS) with the transparency.PLA is to be main production raw material with agriculture renewable resource (commonly used corn), produce water white liquid-lactic acid through modern biotechnology, lactic acid generates graininess boiomacromolecule polyester material-PLA (PLA) through special chemical polymerization process.The PLA particle that is made by the corn extract is called " corn plastics ".The advantage of PLA is can biodegradation, and the method for degraded has multiple, as: mix in the fertilizer and decompose.The temperature of this composting conditions is 60 ℃, and relative humidity is 90%.The dominant mechanism of its degraded is hydrolysis, comes catalysis by temperature, by bacterium residual chip is nibbled then, can resolve into carbon dioxide and water, and the regeneration period short (about 1~2 year), does not pollute the environment.PLA can be applied to the huge packaging for foodstuff field of consumption, as disposable mess tin, plate, plate, disposal plastic cup etc.
The PLA fiber applications in the filtering material field, external existing precedent, its preparation method generally is, earlier the PLA fiber is carded to fibre web, be processed into filter material through acupuncture or method such as hot sticky again, but this PLA filter material performance has limitation, lower as filter efficiency, Rong Chenxiao, and material is compressed easily (because the initial modulus of PLA fiber is lower in preparation process, easy deformation under little load effect, used pure PLA fiber material in combing or acupuncture course is compressed easily), the pressure drop of product higher (when material is compressed, high pressure drop taking place in the time of may causing the filtering substrate of air draught in passing filter), this is unfavorable to preparation of product, also expends the energy.Therefore, a patent of Sweden (referring to proposing a kind of solution among the WO2008140384 (A1): add polyester components in the PLA fiber, can avoid being compressed in carding process, adds polyester components simultaneously and also can play cementation by mixed fiber.This fiber web that PLA fiber and polyester fiber are mixed through combing formation, the method of reinforcing again, though solved the compressed problem of material, but the filtering substrate filter efficiency of preparing is lower, can not satisfy the instructions for use of high-performance filter (as the filter more than the F7 rank among the EN779), still be badly in need of requiring to solve.
Summary of the invention
The object of the present invention is to provide can bury after a kind of use to abandon, can degrade fully under special time and environment, the boiomacromolecule that can degrade fully that can not cause public hazards to pollute melts and sprays cotton preparation method.
The present invention includes following steps:
1) preparation matrix resin (PLA) modified colloidal particle;
2) prepare the boiomacromolecule that to degrade fully and melt and spray cotton.
In step 1), the described method for preparing the matrix resin modified colloidal particle can be:
Matrix resin, modified master batch and auxiliary agent are dropped into batch mixer carry out batch mixing, then mixed raw materials is put in the double-screw extruding pelletizing machine, through melt extruding into line, cool off, pelletizing then obtains the matrix resin modified colloidal particle;
Described matrix resin, modified master batch and auxiliary agent are matrix resin 70%~90%, modified master batch 9%~29.8% and auxiliary agent 0.2%~1% by mass percentage; The described batch mixing that carries out, preferably earlier dry 10~30min carries out batch mixing again; The described technological parameter that mixed raw materials is put in the double-screw extruding pelletizing machine is as follows: utilize auxiliary feed system reinforced, rate of feeding can be 60~120r/min, main-machine screw rotating speed and can be 250~350r/min, processing temperature and can be 170~180 ℃, die pressure and can be 1.0~6.0MPa, and the speed of described pelletizing can be 200~400r/min;
Described modified master batch is optional from poly butyric ester (PHB), polycaprolactone (PCL), poly butyric-valerate (PHBV), dihydroxylic alcohols dicarboxylic acids aliphatic polyester (PBS), at least a in fat/aromatic copolyesters (Ecoflex) etc.; Described auxiliary agent can be selected from ATBC (ATBC), ethylenebisstearamide (EBS), at least a in the dolomol etc.Described fat/aromatic copolyesters (Ecoflex) can adopt the fat/aromatic copolyesters (Ecoflex) of German BASF AG.
In step 2) in, the boiomacromolecule that described preparation can be degraded fully melts and sprays cotton method and can be:
In matrix resin modified colloidal particle feeding screw extruder, melt extrude melt, be transported in the measuring pump through filter, be transported to spray silk die head after the metering, add under the hot-air winding-up effect in the spinneret orifice both sides, promptly can be made into the matrix resin meltblown fibers, and add the type of being solidified into by himself waste heat on receiving system, the boiomacromolecule that acquisition can be degraded fully melts and sprays cotton.
The described temperature that melt extrudes melt can be 170~180 ℃; The temperature of described hot-air can be 170~180 ℃.
Melting and spraying cotton filtering material with existing P P compares, the prepared degradation biological macromolecule fully of the present invention melts and sprays cotton to have product and can bury after use and abandon, through test, be buried in the landfill 1~2 year with regard to fully biodegradable, so have advantages such as can not causing the public hazards pollution.
The specific embodiment
Embodiment 1
Its preparation method is as follows:
By mass percentage, to carry out batch mixing behind matrix resin 70%, modified master batch Ecoflex 29% and the dry 30min of auxiliary agent A TBC 1% input high speed mixer, mixed raw materials is put in the double-screw extruding pelletizing machine then, through melt extruding into line, cooling, pelletizing then, obtain the matrix resin modified colloidal particle, technological parameter is as follows: utilize auxiliary feed system reinforced, rate of feeding is that 120r/min, main-machine screw rotating speed are that 350r/min, processing temperature are that 180 ℃, die pressure are 6.0MPa, and pelleter pelletizing speed is 400r/min; Then with in the matrix resin modified colloidal particle feeding screw extruder, under 180 ℃, melt extrude melt, be transported in the measuring pump through filter, be transported to spray silk die head after the metering, add under 180 ℃ of hot-air winding-up effects in the spinneret orifice both sides, can directly make the matrix resin meltblown fibers, and on receiving system, add the type of being solidified into, obtain described degradation biological macromolecule fully and melt and spray cotton by himself waste heat.
Embodiment 2
Its preparation method is as follows:
By mass percentage, matrix resin 80%, modified master batch PHBV 19.5% and auxiliary agent EBS0.2% are dropped into the dry 10min of high speed mixer carry out batch mixing, mixed raw materials is put in the double-screw extruding pelletizing machine then, through melt extruding into line, cooling, pelletizing then, obtain the matrix resin modified colloidal particle, technological parameter is as follows: utilize auxiliary feed system reinforced, rate of feeding is that 60r/min, main-machine screw rotating speed are that 250r/min, processing temperature are that 170 ℃, die pressure are 2.0MPa, and pelleter pelletizing speed is 200r/min; Then with in the matrix resin modified colloidal particle feeding screw extruder, under 170 ℃, melt extrude melt, be transported in the measuring pump through filter, be transported to spray silk die head after the metering, add under 170 ℃ of hot-air winding-up effects in the spinneret orifice both sides, can directly make the matrix resin meltblown fibers, and on receiving system, add the type of being solidified into, obtain described degradation biological macromolecule fully and melt and spray cotton by himself waste heat.
Embodiment 3
Its preparation method is as follows:
By mass percentage, matrix resin 90%, modified master batch PCL9% and auxiliary agent dolomol 1% are dropped into the dry 20min of high speed mixer carry out batch mixing, mixed raw materials is put in the double-screw extruding pelletizing machine then, through melt extruding into line, cooling, pelletizing then, obtain the matrix resin modified colloidal particle, technological parameter is as follows: utilize auxiliary feed system reinforced, rate of feeding is that 80r/min, main-machine screw rotating speed are that 300r/min, processing temperature are that 175 ℃, die pressure are 4.0MPa, and pelleter pelletizing speed is 300r/min; Then with in the matrix resin modified colloidal particle feeding screw extruder, under 175 ℃, melt extrude melt, be transported in the measuring pump through filter, be transported to spray silk die head after the metering, add under 180 ℃ of hot-air winding-up effects in the spinneret orifice both sides, can directly make the matrix resin meltblown fibers, and on receiving system, add the type of being solidified into, obtain described degradation biological macromolecule fully and melt and spray cotton by himself waste heat.
Embodiment 4
Its preparation method is as follows:
By mass percentage, matrix resin 70%, modified master batch PHB20%, PBS9% and auxiliary agent A TBC 1% are dropped into the dry 30min of high speed mixer carry out batch mixing, mixed raw materials is put in the double-screw extruding pelletizing machine then, through melt extruding into line, cooling, pelletizing then, obtain the matrix resin modified colloidal particle, technological parameter is as follows: utilize auxiliary feed system reinforced, rate of feeding is that 100r/min, main-machine screw rotating speed are that 400r/min, processing temperature are that 175 ℃, die pressure are 5.0MPa, and pelleter pelletizing speed is 350r/min; Then with in the matrix resin modified colloidal particle feeding screw extruder, under 175 ℃, melt extrude melt, be transported in the measuring pump through filter, be transported to spray silk die head after the metering, add under 175 ℃ of hot-air winding-up effects in the spinneret orifice both sides, can directly make the matrix resin meltblown fibers, and on receiving system, add the type of being solidified into, obtain described degradation biological macromolecule fully and melt and spray cotton by himself waste heat.

Claims (9)

1. the boiomacromolecule that can degrade fully melts and sprays cotton preparation method, it is characterized in that may further comprise the steps:
1) preparation matrix resin modified colloidal particle;
2) prepare the boiomacromolecule that to degrade fully and melt and spray cotton.
2. a kind of boiomacromolecule that can degrade fully as claimed in claim 1 melts and sprays cotton preparation method; it is characterized in that in step 1); the described method for preparing the matrix resin modified colloidal particle is carried out batch mixing for matrix resin, modified master batch and auxiliary agent are dropped into batch mixer; mixed raw materials is put in the double-screw extruding pelletizing machine then; through melt extruding into line; cooling, pelletizing then obtains the matrix resin modified colloidal particle.
3. a kind of boiomacromolecule that can degrade fully as claimed in claim 2 melts and sprays cotton preparation method, it is characterized in that described matrix resin, modified master batch and auxiliary agent are matrix resin 70%~90%, modified master batch 9%~29.8% and auxiliary agent 0.2%~1% by mass percentage.
4. a kind of boiomacromolecule that can degrade fully as claimed in claim 2 melts and sprays cotton preparation method, it is characterized in that the described batch mixing that carries out, and is that earlier dry 10~30min carries out batch mixing again.
5. a kind of boiomacromolecule that can degrade fully as claimed in claim 2 melts and sprays cotton preparation method; it is characterized in that the described technological parameter that mixed raw materials is put in the double-screw extruding pelletizing machine is as follows: utilize auxiliary feed system reinforced; rate of feeding is that 60~120r/min, main-machine screw rotating speed are that 250~350r/min, processing temperature are that 170~180 ℃, die pressure are 1.0~6.0MPa, and the speed of described pelletizing is 200~400r/min.
6. melt and spray cotton preparation method as claim 2 or the 3 described a kind of boiomacromolecules that can degrade fully, it is characterized in that described modified master batch is selected from poly butyric ester, polycaprolactone, poly butyric-valerate, dihydroxylic alcohols dicarboxylic acids aliphatic polyester, at least a in fat/aromatic copolyesters.
7. melt and spray cotton preparation method as claim 2 or the 3 described a kind of boiomacromolecules that can degrade fully, it is characterized in that described auxiliary agent is selected from ATBC, ethylenebisstearamide, at least a in the dolomol.
8. a kind of boiomacromolecule that can degrade fully as claimed in claim 1 melts and sprays cotton preparation method, it is characterized in that in step 2) in, the boiomacromolecule that described preparation can be degraded fully melts and sprays cotton method for the matrix resin modified colloidal particle is fed in the screw extruder, melt extrude melt, be transported in the measuring pump through filter, be transported to spray silk die head after the metering, add under the hot-air winding-up effect in the spinneret orifice both sides, promptly can be made into the matrix resin meltblown fibers, and on receiving system, adding the type of being solidified into by himself waste heat, the boiomacromolecule that acquisition can be degraded fully melts and sprays cotton.
9. a kind of boiomacromolecule that can degrade fully as claimed in claim 8 melts and sprays cotton preparation method, it is characterized in that the described temperature that melt extrudes melt is 170~180 ℃; The temperature of described hot-air is 170~180 ℃.
CN201110022818XA 2011-01-18 2011-01-18 Preparation method of completely degradable biological polymer melt-blown cotton Active CN102051766B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102634931A (en) * 2012-03-12 2012-08-15 马素德 Production method of absorptive radiation-proof nonwoven fabrics
CN105200651A (en) * 2015-10-29 2015-12-30 江苏恒生环保科技有限公司 Biodegradable warp knitted filter material base cloth and preparation method thereof
CN106693520A (en) * 2016-12-13 2017-05-24 厦门建霖工业有限公司 Biodegradable active carbon fiber filtering core and preparation method thereof
CN108265394A (en) * 2018-04-08 2018-07-10 武汉纺织大学 A kind of biodegradable melt-blown poly butylene succinate non-woven fabrics and preparation method thereof
CN112221250A (en) * 2020-09-10 2021-01-15 青岛世成国际环境发展有限公司 PBS/PP double-component melt-blown fiber filtering material and manufacturing method thereof
CN113308803A (en) * 2021-06-28 2021-08-27 运鸿集团股份有限公司 Preparation method of fully-degradable non-woven fabric produced by spunbonding method
CN113861644A (en) * 2021-10-19 2021-12-31 湖南盛锦新材料有限公司 Production method of biodegradable melt-blown material
CN113957605A (en) * 2021-10-28 2022-01-21 安徽同力新材料有限公司 Biodegradable melt-blown fabric production process
WO2022166136A1 (en) * 2021-02-04 2022-08-11 南京禾素时代抗菌材料科技有限公司 Preparation method for antibacterial, antiviral and mildewproof polyester spunlace non-woven fabric containing phbv material

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CN101914272A (en) * 2010-08-02 2010-12-15 深港产学研基地产业发展中心 Biodegradable modified polylactic acid material and preparation method thereof and method for preparing non-woven fabric by same

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102634931A (en) * 2012-03-12 2012-08-15 马素德 Production method of absorptive radiation-proof nonwoven fabrics
CN105200651A (en) * 2015-10-29 2015-12-30 江苏恒生环保科技有限公司 Biodegradable warp knitted filter material base cloth and preparation method thereof
CN105200651B (en) * 2015-10-29 2018-01-09 江苏恒生环保科技有限公司 A kind of biodegradable warp knit filtrate base fabric and preparation method thereof
CN106693520A (en) * 2016-12-13 2017-05-24 厦门建霖工业有限公司 Biodegradable active carbon fiber filtering core and preparation method thereof
CN108265394A (en) * 2018-04-08 2018-07-10 武汉纺织大学 A kind of biodegradable melt-blown poly butylene succinate non-woven fabrics and preparation method thereof
CN108265394B (en) * 2018-04-08 2020-05-29 武汉纺织大学 Biodegradable melt-blown polybutylene succinate non-woven fabric and preparation method thereof
CN112221250A (en) * 2020-09-10 2021-01-15 青岛世成国际环境发展有限公司 PBS/PP double-component melt-blown fiber filtering material and manufacturing method thereof
WO2022166136A1 (en) * 2021-02-04 2022-08-11 南京禾素时代抗菌材料科技有限公司 Preparation method for antibacterial, antiviral and mildewproof polyester spunlace non-woven fabric containing phbv material
CN113308803A (en) * 2021-06-28 2021-08-27 运鸿集团股份有限公司 Preparation method of fully-degradable non-woven fabric produced by spunbonding method
CN113308803B (en) * 2021-06-28 2022-07-15 运鸿集团股份有限公司 Preparation method of fully-degradable non-woven fabric produced by spun-bonding method
CN113861644A (en) * 2021-10-19 2021-12-31 湖南盛锦新材料有限公司 Production method of biodegradable melt-blown material
CN113957605A (en) * 2021-10-28 2022-01-21 安徽同力新材料有限公司 Biodegradable melt-blown fabric production process

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