CN102051758B - Sock machine control system capable of knitting heels at any positions of socks and control method thereof - Google Patents
Sock machine control system capable of knitting heels at any positions of socks and control method thereof Download PDFInfo
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- CN102051758B CN102051758B CN201010553737A CN201010553737A CN102051758B CN 102051758 B CN102051758 B CN 102051758B CN 201010553737 A CN201010553737 A CN 201010553737A CN 201010553737 A CN201010553737 A CN 201010553737A CN 102051758 B CN102051758 B CN 102051758B
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Abstract
The invention discloses a sock machine control system capable of knitting heels at any positions of socks and a control method thereof. The sock machine control system comprises a personal computer (PC) sock knitting machine plate making system [computer-aided manufacturing (CAM) system], a data transmitting module, a keyboard operating module, a man-computer interface display module, an interruption detection module, a real-time data storage module, an ARM9 embedded processor, a machine actuating mechanism output module, a pattern data processing module and a data input processing module. The invention is easy to operate and convenient to control, shortens sample making time and improves work efficiency.
Description
Technical field
The present invention relates to a kind of hosiery machine control system and control method thereof that can weave heel in the socks optional position.
Background technology
The braiding heel of the domestic and international footwear machine of knowing at present is to want the position of operative employee according to heel of a sock, and a cover " fixing needle selection data is edited in size and " water caltrop " position; Heel begins; Heel is chosen pin; The heel pressing; Heel finishes " operation program weave heel, if the heel of socks not at same position, and when the product of a plurality of heels is arranged, will be edited a plurality of different " fixing needle selection data so; Heel begins; Heel is chosen pin; The heel pressing; Heel finishes " operation program accomplish.Just there is very big defective in such control method in the time of the knitting program of editor's socks; Causing wasting the more time edits the program of doing heel; It is the most complicated and loaded down with trivial details to calculate heel in the whole socks knitting program; And require the operative employee that footwear machine control principle and all air valve actions are had deep understanding, so not only improved specification requirement, and increased workload the operative employee.
Summary of the invention
The object of the present invention is to provide a kind of hosiery machine control system and control method thereof that can weave heel in the socks optional position, only " heel begins the method with a cover; Heel is chosen pin; The heel pressing; Heel finishes " the action formula weave the optional position heel, the position that is to say heel no matter where, heel can be used a cover, and " heel begins; Heel is chosen pin; The heel pressing; Heel finishes " operation program weave the optional position heel, do not need " fixedly needle selection data ", have simple to operately, control is convenient, the shortening programming time, increases work efficiency.
In order to achieve the above object, technical scheme of the present invention is:
A kind of hosiery machine control system that can weave heel in the socks optional position comprises PC footwear machine forme-producing system (CAM system), data transmitting module, keyboard operation module, man-machine interface display module, break detection module, real-time data memory module, ARM9 flush bonding processor, machine executing agency output module, pattern data processing module and data input processing module;
Be used to edit required tissue of fabric sample or pattern, count, length, the PC footwear machine forme-producing system (CAM system) of these fabric parameters of braiding speed;
Be used to send and compile the synthetic colored type file and the data transmitting module of control documents from PC footwear machine forme-producing system (CAM system);
Be used to revise machine parameter and the keyboard operation module of operating machines;
Be used to show the man-machine interface display module of various file parameters, machine run real time data and fault alarm information;
Be used for detection,, produce an interrupt signal immediately, and notify main program handling interrupt incident, promptly carry out the break detection module of certain section specific program when having monitored signal to exterior interrupt;
Be used for storage, and be equipped with power-down protection, prevent to continue to weave the real-time data memory module of socks because accident power-off causes loss of data to hosiery machine current file data and real time data;
Be used to realize the operation of hosiery machine man-machine interface display module, keyboard operation module, file delivery module, break detection module, pattern data processing module, real-time data memory module and machine executing agency output module and the ARM9 flush bonding processor of management; Through analyzing the processing of pattern data and each parameter, sensor input, encoder and feedback data; Accomplish the control of hosiery machine servo-driver, step motor control, the control of needle selection device, Air Valve Control; And real time data is shown in the man-machine interface display module, make the hosiery machine operator view real time data at display interface;
Be used to realize machine executing agency output module to each mechanical part action control of hosiery machine;
Be used to read the data input processing module of encoder, inductor input and other controls;
Be used to handle the pattern data processing module of socks pattern data.
A kind of hosiery machine control method that can weave heel in the socks optional position comprises the steps:
1) position through heel obtains heel center line pin number (being the value of HG0);
2) size through heel obtains heel radius pin number (being the value of HGr);
3) obtain heel through above 2 value and water caltrop position and reverse position (being the value of HGf);
4) count according to heel center line pin that HG0, heel radius pin count HGr, heel reverses these three parameters of position HGf, the needle selection parameter that draws heel is: the initial needle selection pin of heel number=HG0+HGr+1; Heel finishes needle selection pin number=HG0-HGr; Heel reverses pin number=HG0+HGf for the first time; Substitute fixedly needle selection data in the past with these parameters;
5) " heel begins editor's one cover; Heel is chosen pin; The heel pressing; Heel finishes " operation program;
6) through above parameter and operation program, the control system just can draw the track of syringe operation, and the control system carries out the heel braiding according to the track of syringe operation.
In the needle selection and action parameter of described heel, when addition and when counting PIN greater than machine needle and the value pin that deducts machine count PIN; When the difference of subtracting each other was negative, the pin that subtrahend will add machine was earlier counted PIN and then is subtracted each other.
Beneficial effect of the present invention is: the present invention can accomplish a normal heel braiding commonly used through top 6 steps; When the position of heel changes; The value of HG0 and HGf can change, and all action formulas also will change, and the present invention changes mechanical origin (0) the also value by HG0; The action formula that weaves heel so can also be used original action formula (because the action of all air valves all be reference point with the mechanical origin), so the action formula of braiding heel need not update.Control system of the present invention and control method and traditional control system and control method are compared; Advantage is mainly reflected in two aspects: 1, with three parameter (HG0; HGr; HGf) thoroughly substituted " fixedly needle selection data ", loaded down with trivial details " fixedly needle selection data " revised the modification that is reduced to three parameters; 2, when heel position changes, do not need to carry out again the modification of heel action formula.According to operating practice; Same operating personnel needed accomplish in 3--4 hour with the sample socks of an original control system and a more complicated of control method braiding, and used the control system of optional position of the present invention heel braiding and control method to weave same sample socks as long as just can accomplish in 30 minutes.Control system of the present invention and control method have simple to operate, and control is convenient, shorten and draw a design the time, increase work efficiency.
Description of drawings
Fig. 1 is the structure chart that the present invention controls system;
Fig. 2 is the hardware structure diagram that hosiery machine of the present invention is controlled system;
Fig. 3 is an embodiment parameter sketch map.
The specific embodiment
Embodiment
Like Fig. 1, shown in Figure 2; A kind of hosiery machine control system that can weave heel in the socks optional position of present embodiment comprises PC footwear machine forme-producing system (CAM system), data transmitting module, keyboard operation module, man-machine interface display module, break detection module, real-time data memory module, ARM9 flush bonding processor, machine executing agency output module, pattern data processing module and data input processing module;
Be used to edit required tissue of fabric sample or pattern, count, length, the PC footwear machine forme-producing system (CAM system) of these fabric parameters of braiding speed;
Be used to send and compile the synthetic colored type file and the data transmitting module of control documents from PC footwear machine forme-producing system (CAM system);
Be used to revise machine parameter and the keyboard operation module of operating machines;
Be used to show the man-machine interface display module of various file parameters, machine run real time data and fault alarm information;
Be used for detection,, produce an interrupt signal immediately, and notify main program handling interrupt incident, promptly carry out the break detection module of certain section specific program when having monitored signal to exterior interrupt;
Be used for storage, and be equipped with power-down protection, prevent to continue to weave the real-time data memory module of socks because accident power-off causes loss of data to hosiery machine current file data and real time data;
Be used to realize the operation of hosiery machine man-machine interface display module, keyboard operation module, file delivery module, break detection module, pattern data processing module, real-time data memory module and machine executing agency output module and the ARM9 flush bonding processor of management; Through analyzing the processing of pattern data and each parameter, sensor input, encoder and feedback data; Accomplish the control of hosiery machine servo-driver, step motor control, the control of needle selection device, Air Valve Control; And real time data is shown in the man-machine interface display module, make the hosiery machine operator view real time data at display interface;
Be used to realize machine executing agency output module to each mechanical part action control of hosiery machine;
Be used to read the data input processing module of encoder, inductor input and other controls;
Be used to handle the pattern data processing module of socks pattern data.
Tissue and pattern that present embodiment is required according to fabric sample; The density of fabric; Length, these fabric parameters of braiding speed are with its input PC footwear machine forme-producing system (CAM system); Through the synthetic style file of system's compiling, be sent in the data transmitting module through network interface or USB storage then; As shown in Figure 3,1. HG0=0 (mechanical origin 3.), heel radius pin are counted HGr=36 to the heel center line pin number of present embodiment, heel reverses position HGr=65, and establishing the machine needle number is PIN 144; The operator counts through keyboard operation module input heel center line pin that HG0=0, heel radius pin count HGr=36, heel reverses these three parameters of position HGr=65; After hosiery machine control system obtains above-mentioned three parameters, through Treatment Analysis draw the initial needle selection pin of heel number 2.=HG0+HGr+1=37; Heel finish needle selection pin number 4.=(PIN+HG0)-HGr=108; Heel reverse for the first time the pin number 5.=HG0+HGf=66; Draw the track of syringe operation thus; Can be when control system braiding heel by controlling the braiding that machine executing agency output module is accomplished heel through above-mentioned control system with worthwhile syringe running orbit and action formula.
When the position of heel changes; The value of HG0 and HGf can change; Control program can squint mechanical origin (0) the also value by HG0; Make the relative displacement of HG0 and mechanical origin (0) remain 0, the formula that weaves heel so still can be used original action formula (because the action of all air valves all is to be reference point with the mechanical origin), so the action formula of braiding heel need not update.
With this kind control system and control method, when heel need be made an amendment, only need through three parameters of keyboard operation modification (HG0, HGr, HGf), and not the needs people for calculating: the initial needle selection pin of heel number=HG0+HGr+1; Heel finishes needle selection pin number=HG0-HGr; Heel reverses pin number=HG0+HGf for the first time; Come to revise " fixedly needle selection data " and action formula by the pin position one by one through button operation again, the feasible time of accomplishing complex sample socks of drawing a design reduced to present 30 minutes from original 3-4 hour.In the needle selection and action parameter of described heel, when addition and when counting PIN greater than machine needle and the value pin that deducts machine count PIN; When the difference of subtracting each other was negative, the pin that subtrahend will add machine was earlier counted PIN and then is subtracted each other.
Claims (4)
1. the hosiery machine control system of ability braiding heel in the socks optional position is characterized in that comprising PC footwear machine forme-producing system, data transmitting module, keyboard operation module, man-machine interface display module, break detection module, real-time data memory module, ARM9 flush bonding processor, machine executing agency output module, pattern data processing module and data input processing module;
Be used to edit required tissue of fabric sample or pattern, count, length, the PC footwear machine forme-producing system of these fabric parameters of braiding speed;
Be used to send and compile the synthetic colored type file and the data transmitting module of control documents from PC footwear machine forme-producing system;
Be used to revise machine parameter and the keyboard operation module of operating machines;
Be used to show the man-machine interface display module of various file parameters, machine run real time data and fault alarm information;
Be used for detection,, produce an interrupt signal immediately, and notify main program handling interrupt incident, promptly carry out the break detection module of certain section specific program when having monitored signal to exterior interrupt;
Be used for storage, and be equipped with power-down protection, prevent to continue to weave the real-time data memory module of socks because accident power-off causes loss of data to hosiery machine current file data and real time data;
Be used to realize the operation of hosiery machine man-machine interface display module, keyboard operation module, file delivery module, break detection module, pattern data processing module, real-time data memory module and machine executing agency output module and the ARM9 flush bonding processor of management; Through analyzing the processing of pattern data and each parameter, sensor input, encoder and feedback data; Accomplish the control of hosiery machine servo-driver, step motor control, the control of needle selection device, Air Valve Control; And real time data is shown in the man-machine interface display module, make the hosiery machine operator view real time data at display interface;
Be used to realize machine executing agency output module to each mechanical part action control of hosiery machine;
Be used to read the data input processing module of encoder, inductor input and other controls;
Be used to handle the pattern data processing module of socks pattern data.
2. a kind of hosiery machine control system that can weave heel in the socks optional position as claimed in claim 1, it is characterized in that: described data transmitting module is through network interface or USB storage transmission fabric parameter.
3. the control method that can weave the hosiery machine control system of heel in the socks optional position as claimed in claim 1 is characterized in that comprising the steps:
1) position through heel obtains heel center line pin number, the i.e. value of HGO;
2) size through heel obtains heel radius pin number, the i.e. value of HGr;
3) obtain heel through above 2 value and water caltrop position and reverse position, the i.e. value of HGf;
4) count according to heel center line pin that HGO, heel radius pin count HGr, heel reverses these three parameters of position HGf, the needle selection and the action parameter that draw heel are: the initial needle selection pin of heel number=HGO+HGr+1; Heel finishes needle selection pin number=HGO-HGr; Heel reverses pin number=HGO+HGf for the first time;
5) " heel begins editor's one cover; Heel is chosen pin; The heel pressing; Heel finishes " operation program;
6) through above parameter and operation program, the control system just can draw the track of syringe operation, accomplishes the heel braiding to socks through the running of The whole control system.
4. the control method that can weave the hosiery machine control system of heel as claimed in claim 3 in the socks optional position; It is characterized in that: in the needle selection and action parameter of described heel; When addition and when counting PIN greater than machine needle and the value pin that deducts machine count PIN; When the difference of subtracting each other was negative, the pin that subtrahend will add machine was earlier counted PIN and is subtracted each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010553737A CN102051758B (en) | 2010-11-19 | 2010-11-19 | Sock machine control system capable of knitting heels at any positions of socks and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010553737A CN102051758B (en) | 2010-11-19 | 2010-11-19 | Sock machine control system capable of knitting heels at any positions of socks and control method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN102051758A CN102051758A (en) | 2011-05-11 |
| CN102051758B true CN102051758B (en) | 2012-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010553737A Expired - Fee Related CN102051758B (en) | 2010-11-19 | 2010-11-19 | Sock machine control system capable of knitting heels at any positions of socks and control method thereof |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103064353B (en) * | 2011-10-21 | 2015-12-02 | 福建睿能科技股份有限公司 | Flat machine long-range control method |
| CN102926123B (en) * | 2012-11-30 | 2013-12-18 | 宁波裕人数控科技有限公司 | Density triangle closed-loop control device for circular knitting machine |
| CN102965830B (en) * | 2012-12-04 | 2014-11-05 | 浙江恒强科技股份有限公司 | System and method for controlling high-speed jacquard needle selection of silk stocking knitting machine |
| CN103472749A (en) * | 2013-09-13 | 2013-12-25 | 常熟市乐德维织造有限公司 | Computer jacquard controller for two-sided knitting jacquard circular knitting machine |
| CN107272554A (en) * | 2017-06-21 | 2017-10-20 | 无锡威奥液压机电设备有限公司 | A kind of textile machine electric control system |
| CN110409044B (en) * | 2019-08-15 | 2021-12-07 | 北京大豪科技股份有限公司 | Sock knitting method, device, electronic device and storage medium |
| CN113737373B (en) * | 2021-08-11 | 2023-09-08 | 福建海睿达科技有限公司 | Method and system for generating pattern file for hosiery machine, control system and hosiery machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100639035B1 (en) * | 2005-03-30 | 2006-10-26 | 이선용 | socks and method for knitting the same |
| CN200965632Y (en) * | 2006-08-25 | 2007-10-24 | 杭州洋驰科技有限公司 | Hosiery machine control system |
| WO2008120476A1 (en) * | 2007-04-03 | 2008-10-09 | Shima Seiki Mfg., Ltd. | Socks with heels, and their knitting method |
| CN201313973Y (en) * | 2008-11-20 | 2009-09-23 | 上海驰象信息技术有限公司 | Electronic jacquard stocking machine with improved control system |
| CN201942845U (en) * | 2010-11-19 | 2011-08-24 | 骆海生 | Control system for hosiery machine capable of kitting heel at any place of sock |
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2010
- 2010-11-19 CN CN201010553737A patent/CN102051758B/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
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| 叶传榜等.基于ARM的嵌入式针织机械控制***的研发.《现代纺织技术》.2008,第44～47页. * |
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Granted publication date: 20121010 Termination date: 20151119 |