CN102049874A - Fast filling and squeezing device and method of agar carrageenan gel - Google Patents
Fast filling and squeezing device and method of agar carrageenan gel Download PDFInfo
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- CN102049874A CN102049874A CN2010105315974A CN201010531597A CN102049874A CN 102049874 A CN102049874 A CN 102049874A CN 2010105315974 A CN2010105315974 A CN 2010105315974A CN 201010531597 A CN201010531597 A CN 201010531597A CN 102049874 A CN102049874 A CN 102049874A
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Abstract
The invention provides a fast filling and squeezing device and method of agar carrageenan gel, wherein the filling and squeezing of gel are completed on the same device; wafers with different thicknesses can be produced via adjusting gaps between mobile partitions in a squeezing box; a lifting hydraulic device is used for lifting the height of the squeezing box; and a filling face or a compression face of the squeezing box is upward by adjusting angles of the squeezing box by a reduction gearbox transmission gear, so that the filling and squeezing dehydration of the gel are convenient. The whole filling and squeezing processes are simple; the operation is convenient; fields, equipment, labours and time needed by gel dehydration process are effectively reduced; the working efficiency is improved; and the production cost is reduced.
Description
Technical field
The present invention relates to a kind of agar carrageenan gel filling pressing device and method.
Background technology
When agar carrageenan manufacturing enterprise handles agar carrageenan gel press dewatering, generally comprise gel pack, smooth gel, be transported to by the squeezer, stacked the entrance pressure crusher, squeezed this 5 operations, each operation all needs corresponding place, equipment, workman and time, production link is more, production efficiency is affected, and is unfavorable for that enterprise saves production space, equipment, manpower, time, enhances productivity and reduce production costs.
Summary of the invention
The present invention relates to a kind of agar carrageenan gel filling pressing device and method, with gel pack, the smooth gel of general agar carrageenan manufacturing enterprise gel press dewatering process, be transported to by the squeezer, stack the entrance pressure crusher, squeeze these 5 operations and be reduced to filling and squeeze 2 operations, on same table apparatus, finished the filling of gel and squeezed 2 operations.
The present invention is by the squeezing hydraulic means, the hydraulic pressure crossbeam, lateral column, the steel plate of exerting pressure, expression box, rotating shaft, the interlayer guide pillar, the reduction box travelling gear, reduction box, shaft gear, bearing, the lifting hydraulic means, base plate, movable interlayer, switch, the expression box side plate, hinge, tank, the draining seam, O-ring seal, plastic plate, plastic plate anti-back button, the reduction box power transmission shaft is formed, it is characterized in that: squeezing is installed on the hydraulic pressure crossbeam with hydraulic means, steel plate links to each other with exerting pressure, hydraulic means is that expression box is exerted pressure by steel plate, there is rotating shaft the expression box both sides, bearing is installed in the rotating shaft, two side bearings link to each other with two lifting hydraulic means respectively, two lifting hydraulic means are installed on the base plate, can promote expression box and move up and down.In the expression box one side rotating shaft shaft gear is arranged,, can make the expression box rotation by rotating reduction box when expression box rises to and be installed in reduction box travelling gear when engagement on the lateral column; Be provided with the interlayer guide pillar in the expression box, movable interlayer entirely is fit in the expression box by guide pillar, establish gap between the movable interlayer of joint by the position of regulating O-ring seal, the expression box side plate is fixed on the expression box by switch, the expression box side plate is provided with tank and draining seam, can open by hinge.
Method of the present invention is as follows: start reduction box during enforcement earlier, regulating expression box by travelling gear makes filling towards last, open the expression box side plate, load onto movable interlayer, by after regulating O-ring seal and adjusting the gap of movable interlayer, load onto plastic plate, fixed plastics plate anti-back button, broken good gel piece is loaded in the expression box equably, cover then and fix the expression box side plate by switch; Start reduction box once more and turn clockwise 90 °, make compression face upwards, use the lifting hydraulic means expression box to be dropped on the base plate of rapid reloading pressing device then by travelling gear adjusting expression box; Starting squeezing is close together with hydraulic means promote to exert pressure steel plate and plastic plate (expression box compression face), pressurization downwards, to there being water when the draining seam flows out, to stop pressurization, static 15～30 minutes, starting squeezing once more pressurizes with hydraulic means, to there being water when the draining seam flows out, to stop pressurization, static 15～30 minutes.Repeat this process repeatedly, until there not being water to flow out, can stop pressurization, when the startup squeezing is upwards withdrawn with hydraulic means plastic plate (expression box compression face) is raised up, from taking out the film of having finished the press dewatering operation between the movable interlayer, promptly finish whole rapid reloading expressing process.
The present invention can produce the wafer of different-thickness by the gap of adjusting the movable interlayer in the expression box, can regulate the angle of expression box casing by the reduction box travelling gear, make filling face or expression box compression face upwards according to producing needs, the filling of instant gelatine and press dewatering, movable interlayer is made up of 3 layer materials, the intermediate layer is the stainless (steel) wire of 833～1651 micron pore size, and 2 layers is the nylon wire of 245～833 micron pore size up and down; Movable interlayer has 4 holes, O-ring seal is housed on the hole and is enclosed within on the interlayer guide pillar, and being installed in the outermost plastic plate thickness of interlayer guide pillar is 25～40mm.Cover the nylon wire of 245～350 micron pore size above the inboard tank of expression box side plate.
Description of drawings
Fig. 1 is a Facad structure schematic diagram of the present invention;
Fig. 2 is a side structure schematic diagram of the present invention;
Fig. 3 is an expression box filling face vertical view of the present invention.
Among the figure: 1, hydraulic means; 2, hydraulic pressure crossbeam; 3, lateral column; 4, the steel plate of exerting pressure; 5, expression box; 6, rotating shaft; 7, interlayer guide pillar; 8, travelling gear; 9, reduction box; 10, shaft gear; 11, bearing; 12, lifting hydraulic means; 13, base plate; 14, movable interlayer; 15, switch; 16, side plate; 17, hinge; 18, tank; 19, draining seam; 20, O-ring seal; 21, plastic plate; 22, plastic plate anti-back button.
The specific embodiment
With reference to Fig. 1,2,3, agar carrageenan gel rapid reloading pressing device of the present invention, squeezing is installed on the hydraulic pressure crossbeam 2 with hydraulic means 1, two lifting hydraulic means 12 are installed on the base plate 13, expression box 5 connection bearings 11 are installed on the lifting hydraulic means 12, lateral column 3 plays a supportive role between hydraulic pressure crossbeam 2, base plate 13, and reduction box 9 and reduction box travelling gear 8 are installed.Start reduction box 9 during enforcement earlier, regulating expression box 5 by travelling gear 8, gear 10 and rotating shaft 6 makes filling towards last, open expression box side plate 16, load onto movable interlayer 14 along interlayer guide pillar 7, by after regulating O-ring seal 20 and adjusting the gap of movable interlayer 14, load onto plastic plate 21 fixed plastics plate anti-back buttons 22, broken good gel piece is loaded in the expression box 5 equably, cover by switch 15 then and fix expression box side plate 16; Start reduction box 9 once more and turn clockwise 90 °, make compression face upwards, use lifting hydraulic means 12 expression box 5 to be dropped on the base plate 13 of rapid reloading pressing device then by travelling gear 8 adjusting expression boxs 5; Starting squeezing is close together with exert pressure steel plate 4 and plastic plate (expression box compression face) 21 of hydraulic means 1 promotion, plastic plate 21 pressurizes downwards along interlayer guide pillar 7, when flowing out, the draining seam 19 that has water from tank 18 stops pressurization, static 15～30 minutes, starting squeezing once more pressurizes with hydraulic means 1, when flowing out, the draining seam 19 that has water from tank 18 stops pressurization, static 15～30 minutes.Repeat this process repeatedly, until there not being water to flow out, can stop pressurization, when the startup squeezing is upwards withdrawn with hydraulic means 1 plastic plate (expression box compression face) 21 is raised up, from taking out the film of having finished the press dewatering operation between the movable interlayer 14, promptly finish whole rapid reloading expressing process.
Embodiment 1
Start reduction box 9, by gear 8, gear 10 and rotating shaft 6 are regulated expression box 5 by travelling gear makes filling towards last, open the side plate 16 of expression box 5, after mixing up the gap of movable interlayer 14, fix plastic plate anti-back button 22, by guide groove broken good gel piece is loaded in the expression box 5 equably, cover and fix expression box 5 side plates then, start reduction box 9 gears 8 once more, gear 10 and rotating shaft 6 are regulated expression box 5 and are turned clockwise 90 °, make compression face upwards, use lifting hydraulic means 12 expression box 5 to be dropped on the base plate 13 of rapid reloading pressing device 12 then; Starting squeezing is close together with exert pressure steel plate 4 and plastic plate (expression box compression face) 21 of hydraulic means 12 promotions, pressurization downwards, when flowing out, the draining seam 19 that has water from tank 18 stops pressurization, static 15～30 minutes, starting squeezing once more pressurizes with hydraulic means 12, when flowing out, the draining seam 19 that has water from tank 18 stops pressurization, static 15～30 minutes; Repeat this process repeatedly,, can stop pressurization until there not being water to flow out.When the startup squeezing is upwards withdrawn with hydraulic means 12 plastic plate (expression box compression face) 21 is raised up, then from taking out the film of having finished the press dewatering operation between the movable interlayer 14.
Claims (7)
1. agar carrageenan gel rapid reloading pressing device, by the squeezing hydraulic means, the hydraulic pressure crossbeam, lateral column, the steel plate of exerting pressure, expression box, rotating shaft, the interlayer guide pillar, the reduction box travelling gear, reduction box, shaft gear, bearing, the lifting hydraulic means, base plate, movable interlayer, switch, the expression box side plate, hinge, tank, the draining seam, O-ring seal, plastic plate, plastic plate anti-back button, the reduction box power transmission shaft is formed, it is characterized in that: squeezing is installed on the hydraulic pressure crossbeam (2) with hydraulic means (1), with exerting pressure steel plate (4), hydraulic means (1) is exerted pressure for expression box (5) by steel plate (4), there is rotating shaft (6) expression box (5) both sides, bearing (11) is installed in the rotating shaft (6), two side bearings (11) link to each other with two lifting hydraulic means (12) respectively, two lifting hydraulic means (12) are installed on the base plate (13), can promote expression box (5) moves up and down, in expression box (5) the one side rotating shafts (6) shaft gear (10) is arranged, when expression box (5) rises to and be installed in reduction box travelling gear (8) when engagement on the lateral column (3), can expression box (5) be rotated by rotating reduction box (9).
2. according to the described agar carrageenan gel of claim 1 rapid reloading pressing device, it is characterized in that: expression box (5) is by expression box side plate (16), movable interlayer (14), hinge (17), O-ring seal (20), plastic plate (21), plastic plate anti-back button (22) is formed, expression box side plate (16) is connected with hinge (17), opening switch (15) can open expression box side plate (16), be provided with interlayer guide pillar (7) in the expression box (5), movable interlayer (14) is packed in the interlayer guide pillar (7), be provided with O-ring seal (20) between movable interlayer (14), regulate the interlayer position by O-ring seal (20), tank (18) and draining seam (19) is arranged on the expression box side plate (16); Movable interlayer (14) is made up of 3 layer materials, and the intermediate layer is the stainless (steel) wire of 833～1651 micron pore size, and 2 layers is the nylon wire of 245～833 micron pore size up and down; Movable interlayer (14) has 4 holes, O-ring seal (20) is housed on the hole and is enclosed within on the interlayer guide pillar; Plastic plate (21) is contained in interlayer guide pillar (7) and upward is connected with plastic plate anti-back button (22).
3. the method for agar carrageenan gel rapid reloading squeezing, it is characterized in that: start reduction box (9) during enforcement earlier, regulating expression box (5) by travelling gear (8) makes filling towards last, open expression box side plate (16), after mixing up the gap of movable interlayer (14), fixed plastics plate anti-back button (22) loads broken good gel piece in the expression box (5) equably, covers and fix expression box side plate (16) then; Start reduction box (9) once more and turn clockwise 90 °, make compression face upwards, use lifting hydraulic means (12) expression box (5) to be dropped on the base plate (13) of rapid reloading pressing device then by travelling gear (8) adjusting expression box (5); Starting squeezing is close together with exert pressure steel plate (4) and plastic plate (21) of hydraulic means (1) promotion, pressurization downwards, to there being water when the draining seam flows out, to stop pressurization, static 15～30 minutes, starting squeezing once more pressurizes with hydraulic means 1, to there being water when the draining seam flows out, to stop pressurization, static 15～30 minutes; Repeat this process repeatedly, until there not being water to flow out, can stop pressurization, when the startup squeezing makes progress withdrawal with hydraulic means 1 plastic plate (21) is raised up, from taking out the film of having finished the press dewatering operation between the movable interlayer (14), promptly finish whole rapid reloading expressing process.
4. agar carrageenan gel rapid reloading pressing device according to claim 1 is characterized in that: being installed in the outermost plastic plate thickness of interlayer guide pillar (7) is 25～40mm.
5. agar carrageenan gel rapid reloading pressing device according to claim 1 is characterized in that: the nylon wire that covers 245～350 micron pore size above the tank of expression box side plate inboard.
6. the method for agar carrageenan gel rapid reloading according to claim 3 squeezing is characterized in that: in the gel of fragmentation directly joins gap between the movable interlayer (14); Gap between the movable interlayer (14) can be according to producing the needs adjustment.
7. the method for agar carrageenan gel rapid reloading squeezing according to claim 3 is characterized in that: start squeezing and with hydraulic means gel is pressurizeed, to there being water to stop pressurization, static 15～30 minutes when the draining seam flows out; Pressurization once more is to there being water to stop pressurization, static 15～30 minutes when the draining seam flows out; Repeat this process repeatedly,, promptly stop pressurization until there not being water to flow out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105315974A CN102049874B (en) | 2010-10-27 | 2010-10-27 | Fast filling and squeezing device and method of agar carrageenan gel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105315974A CN102049874B (en) | 2010-10-27 | 2010-10-27 | Fast filling and squeezing device and method of agar carrageenan gel |
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| Publication Number | Publication Date |
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| CN102049874A true CN102049874A (en) | 2011-05-11 |
| CN102049874B CN102049874B (en) | 2013-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105315974A Expired - Fee Related CN102049874B (en) | 2010-10-27 | 2010-10-27 | Fast filling and squeezing device and method of agar carrageenan gel |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103331929A (en) * | 2013-07-11 | 2013-10-02 | 镇江市丹徒区兴农葛根茶厂 | Kudzuvine root squeezing device |
| CN107400181A (en) * | 2017-09-04 | 2017-11-28 | 广东海洋大学 | A kind of agar-agar production alkali process device and its application method |
| CN107521021A (en) * | 2017-09-13 | 2017-12-29 | 北京华信佳音医疗科技发展有限责任公司 | A kind of device by collagen extrusion forming |
| CN110694783A (en) * | 2019-10-14 | 2020-01-17 | 枣庄鑫金山智能机械股份有限公司 | Dust collector for breaker |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1315523A (en) * | 1970-04-14 | 1973-05-02 | British Ceramic Res Ass | Pressing of articles from materials in a finely divided state |
| JPS59133993A (en) * | 1983-01-20 | 1984-08-01 | Iwao Ueda | Device for removing extraneous material from sewage in water or liquid |
| CN200987847Y (en) * | 2006-09-06 | 2007-12-12 | 西安森兰科贸有限责任公司 | Multifunction fire-extinguishing gum size hydraulic filling device |
| CN201012535Y (en) * | 2007-01-31 | 2008-01-30 | 中国化学工业桂林工程公司 | Hydraulic pressure composite head of the composite multiple rubber material extruding machine |
-
2010
- 2010-10-27 CN CN2010105315974A patent/CN102049874B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1315523A (en) * | 1970-04-14 | 1973-05-02 | British Ceramic Res Ass | Pressing of articles from materials in a finely divided state |
| JPS59133993A (en) * | 1983-01-20 | 1984-08-01 | Iwao Ueda | Device for removing extraneous material from sewage in water or liquid |
| CN200987847Y (en) * | 2006-09-06 | 2007-12-12 | 西安森兰科贸有限责任公司 | Multifunction fire-extinguishing gum size hydraulic filling device |
| CN201012535Y (en) * | 2007-01-31 | 2008-01-30 | 中国化学工业桂林工程公司 | Hydraulic pressure composite head of the composite multiple rubber material extruding machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103331929A (en) * | 2013-07-11 | 2013-10-02 | 镇江市丹徒区兴农葛根茶厂 | Kudzuvine root squeezing device |
| CN107400181A (en) * | 2017-09-04 | 2017-11-28 | 广东海洋大学 | A kind of agar-agar production alkali process device and its application method |
| CN107521021A (en) * | 2017-09-13 | 2017-12-29 | 北京华信佳音医疗科技发展有限责任公司 | A kind of device by collagen extrusion forming |
| CN107521021B (en) * | 2017-09-13 | 2023-09-08 | 北京华信佳音医疗科技发展有限责任公司 | Device for extrusion molding of collagen |
| CN110694783A (en) * | 2019-10-14 | 2020-01-17 | 枣庄鑫金山智能机械股份有限公司 | Dust collector for breaker |
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| CN102049874B (en) | 2013-12-04 |
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