CN102049715A - Chamfering machine and chamfering method - Google Patents
Chamfering machine and chamfering method Download PDFInfo
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- CN102049715A CN102049715A CN 201010538273 CN201010538273A CN102049715A CN 102049715 A CN102049715 A CN 102049715A CN 201010538273 CN201010538273 CN 201010538273 CN 201010538273 A CN201010538273 A CN 201010538273A CN 102049715 A CN102049715 A CN 102049715A
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Abstract
The invention discloses a chamfering machine and a chamfering method. The chamfering machine comprises a programmable controller used for controlling the operation of a whole chamfering machine system, a movement controller used for controlling the movement of a chamfering grinding head of the chamfering machine, a feeding module used for feeding the chamfering machine, a delivering module used for clamping and delivering raw materials to move on the chamfering machine, a glass detecting device used for detecting whether the raw materials arrive and transmitting an action signal to the movement controller, and a chamfering module used for chamfering the raw materials according to a control signal of the movement controller, wherein the movement controller, the feeding module and the delivering module are all connected with the programmable controller; and the glass detecting device and the chamfering module are connected with the movement controller. By adopting the chamfering machine, four angles and two edges of glass can be ground; the efficiency for processing the glass can be largely enhanced; and the cost is largely reduced.
Description
Technical field
The present invention relates to the machine cuts field, in particular a kind of beveler and chamfering method particularly are used in the glass-cutting field.
Background technology
At present, for four right angles with plate glass are processed into arc chord angle, the conventional method of use is for being sent to Cutter Body Processing with Machining Center.This method benefit is low and cost is high, can't satisfy the needs of present glass deep processing, and existing processing machine machining accuracy is low, and stability is low, and can't finish four disposable function of processing in right angle for plate glass.
The angle that existing beveler can be finished for glass processes, but result of implementation is not ideal enough.Precision for arc chord angle processing is not high, and stability is bad.Involve great expense owing to processing, can't finish processing request, therefore never have the good market expansion for an angle.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The object of the present invention is to provide a kind of R angle beveler and chamfering method, it is not high to be intended to solve existing beveler machining accuracy, and the problem of the function of can not be simultaneously four angles of glass being cut.
Technical scheme of the present invention is as follows:
A kind of beveler, it comprises:
Be used to control the Programmable Logic Controller of whole beveler system operation;
Be used to control the motion controller of the chamfering bistrique motion of beveler;
Be used for feed module to the beveler feeding;
Be used to pinch the delivery module that raw material moves on beveler;
Be used to detect whether raw material arrives and send the glass checkout gear of actuating signal to motion controller;
Be used for raw material being carried out the chamfering module that chamfering is operated according to the control signal of motion controller,
Described motion controller, feed module, delivery module all are connected to Programmable Logic Controller, and described glass checkout gear is connected motion controller with the chamfering module;
Described beveler also comprises first base, second base, the 3rd base and width folding control module, described first base is provided with line slideway, described second base is fixed on an end of line slideway, described the 3rd base is arranged on the line slideway, described width folding control module is arranged on and is used to control the 3rd base on first base and slides on line slideway, and second base and the 3rd base horizontal symmetrical
Described feed module, delivery module, glass checkout gear and chamfering module are installed respectively on first base, second base or the 3rd base.
Described beveler, wherein, described chamfering module comprises four chamfering bistriques, is respectively the first chamfering bistrique, the second chamfering bistrique, the 3rd chamfering bistrique and the 4th chamfering bistrique, and the first chamfering bistrique and the second chamfering bistrique be used to polish two relief angles of raw material; The 3rd chamfering bistrique and the 4th chamfering bistrique are used for grinding two anterior angles of raw material, and described four chamfering bistriques are controlled respectively by motion controller.
Described beveler, wherein, described glass checkout gear is a rocking bar, when glass arrived, rocking bar was depressed and can be produced a signal to motion controller; When glass left, rocking bar can be upspring and also can be produced a signal simultaneously to motion controller, the corresponding chamfering bistrique motion of signal controlling that motion controller sends according to rocking bar.
Described beveler, wherein, be provided with glass partition restriction cylinder, baffle plate and photoelectric detection switch in the described feed module, described photoelectric detection switch is used to detect the position of raw material, then send signal when the position of front and back two raw materials less than the distance of setting and limit cylinder to glass partition, described glass partition restriction cylinder then rises baffle plate and stops raw material to enter beveler.
Described beveler, wherein, described delivery module comprises the main servomotor that transmits, press beam on first, press beam on second, first presses down beam, second presses down beam, the belt guide rail, main feed belt, transmission shaft and reduction box, pressing beam and first to press down beam on described first is arranged on second base, pressing beam and second to press down beam on second is arranged on the 3rd base, described each pressed on the beam and is provided with the belt guide rail, described belt guide rail is driven by transmission shaft, be with main feed belt on the described belt guide rail and be used to pinch raw material, the described main servomotor that transmits is installed on the reduction box, described reduction box drives described transmission shaft and rotates, make main feed belt drive the raw material motion in belt guide rail slide inside, the described main servomotor that transmits is controlled by motion controller, presses on described first and presses the beam adjustable height to be used to compress the raw material of different-thickness on the beam and second.
Described beveler, wherein, described chamfering bistrique comprises emery wheel, chamfering bistrique high-speed electric expreess locomotive, longitudinal axis servomotor, transverse axis servomotor and support, described chamfering bistrique high-speed electric expreess locomotive is used to control emery wheel and rotates, described chamfering bistrique high-speed electric expreess locomotive is fixedly mounted on the support, also be equiped with a longitudinal axis servomotor on the described support, described longitudinal axis servomotor is used to control chamfering bistrique high-speed electric expreess locomotive and emery wheel moves around on the longitudinal axis, described support is installed on the transverse axis servomotor guide rail, and described transverse axis servomotor is used to control high-speed electric expreess locomotive and emery wheel moves around along X direction; Described motion controller moves on certain tracks by the motion control chamfering bistrique of control longitudinal axis servomotor and transverse axis servomotor, finishes the chamfering action.
Described beveler, wherein, described beveler also comprises and is used for edging module that the side of raw material is polished, described edging module comprises the first limit bistrique and the second limit bistrique, and be installed in respectively on second base and the 3rd base, wherein, each limit bistrique comprises at least one emery wheel and emery wheel motor, and the emery wheel motor is installed on second base and the 3rd base; Also be provided with on the bistrique of described limit up and down and the front and back slide is used to regulate the front and back and the high and low position of emery wheel; The emery wheel of described limit bistrique is installed in the bistrique water tank.
Described beveler, wherein, described beveler also comprises the lubricated module that is used for lubricated chamfering bistrique and line slideway, and it comprises three automatic refuelling machines, oil row and oil pipe, wherein the chamfering bistrique on second base and the 3rd base is each adaptive one, one of width folding control module.
Described beveler, wherein, described beveler also comprises and is used to reduce the emery wheel operating temperature, prevent the refrigerating module of emery wheel dry combustion method, described refrigerating module comprises cooling water pump motor, water row, water pipe, cyclic water tank and universal water pipe, described cooling water pump motor has two, and wherein the chamfering bistrique on second base and the 3rd base is each adaptive one.
A kind of chamfering method of beveler, it may further comprise the steps:
S100: after powering on, set up communication automatically, and upgrade the kinematic parameter of servomotor with man-machine interface;
S200: press start button, Programmable Logic Controller judges that whether outside entry condition satisfies, if satisfy then move manual process, gives the next servomotor enable signal simultaneously, allows the next servomotor can manual operation; If do not satisfy then needs inspection alarm condition;
S300: judge that whether the next servomotor is at initial point, if the next servomotor not at initial point, makes the next servomotor reset to initial point by SR, judge whether then to allow to reset, if conditions permit then the next servomotor carries out initial point resets is got back to origin position; If condition does not allow then do not move, need to check that abnormal conditions or the next servomotor be in origin position originally;
S400: start delivery module, begin to carry out the chamfering operation, when detecting the action of glass checkout gear, then Dui Ying chamfering module begins to carry out circular interpolation, chamfering motion beginning, after chamfering was finished, the servomotor of chamfering module was got back to the home position automatically, wait for next round motion beginning, the size of chamfering can be provided with by the kinematic parameter of changing corresponding servomotor.
Beneficial effect of the present invention: the present invention comes pilot angle bistrique and limit bistrique according to the orbiting motion of setting by in conjunction with special structure design and PLC control program, thus two opposite side and four right angles of grinding plate glass.Use this product can significantly improve the efficient of processed glass, and significantly reduce cost.
Description of drawings
Fig. 1 is the functional block diagram of a kind of R angle beveler of providing of the embodiment of the invention.
Fig. 2 is the structural representation of a kind of R angle beveler of providing of the embodiment of the invention.
Fig. 3 is the structural representation of a kind of R angle beveler of providing of the embodiment of the invention.
Fig. 4 is the chamfering modular structure schematic diagram of a kind of R angle beveler of providing of the embodiment of the invention.
Fig. 5 a is the glass checkout gear schematic diagram that the embodiment of the invention provides.
Fig. 5 b is the vertical view of Fig. 5 a.
Fig. 6 is the chamfering method flow chart of a kind of R angle beveler of providing of the embodiment of the invention.
The specific embodiment
For making purpose of the present invention, technical scheme and advantage clearer, clear and definite, below develop simultaneously with reference to accompanying drawing that the present invention is described in more detail for embodiment.
For glass deep processing prior art: complete cone angle processing equipment can't be provided, following some reason is arranged: 1. present technology, little can accomplishing for the processing of plate glass right angle, and the effect of processing can't reach re-set target.Aspect right angle processing, market is in space state at present.2. prior art can reach processing effect reluctantly, but once can only process for a right angle, makes process become complicated and be difficult to and realizes.3. technical production effect can not reach the demand of glass processing.Product precision and stability that existing machining is come out all do not reach the demand of glass deep processing.
Figure 1 shows that the functional block diagram of a kind of R angle beveler that the embodiment of the invention provides, the functional module of described beveler comprises: Programmable Logic Controller, motion controller, feed module, delivery module, edging module, glass checkout gear, chamfering module, width folding control module, lubricated module and refrigerating module.Described motion controller, feed module, delivery module, edging module, width folding control module, lubricated module and refrigerating module all are connected to Programmable Logic Controller, and described glass checkout gear is connected motion controller with the chamfering module.
The core processing module of this machine is a PLC(Programmable logic Controller Programmable Logic Controller), be used to carry out each module operate as normal of programme-control beveler of setting.Described motion-control module is a motion controller, and described motion controller is used to control bistrique on the chamfering module in specific orbital motion.Described motion controller can also can be controlled by manual by programme-control.
Referring to the structural representation of R angle beveler, shown in Fig. 2,3 and 4.Described beveler comprises first base 1, second base 2 and the 3rd base 3, described first base 1 is provided with line slideway 29, described second base solid 2 fixes on an end of line slideway 29, and described the 3rd base 3 is arranged on the line slideway 29, can slide on line slideway 29.Described the 3rd base 3 is adjusted distance between itself and second base 2 by the folding motor in the width folding module 28, thus the raw material of the different in width of can realizing polishing.
Described feed module is used for and will needs the raw material of chamfering and edging to send into beveler.Described feed module comprises two charging roller cylinders (among the figure for illustrating), glass partition restriction cylinder, feed side belt 15, photoelectric detection switch 13.Wherein said charging roller cylinder and described glass partition restriction cylinder are exported to PLC by photoelectric detection switch 13 detection signals respectively, and control its magnetic valve by PLC and come execution; Described feed side belt 15 and main feed belt 12 are synchronous, and feed side belt 15 is used for raw band is lived in feed belt 12.The described feed belt of living is divided into two up and down, 4 altogether (in detail referring to hereinafter).
Described glass partition restriction cylinder is arranged on the material inlet place, after last block of raw material sent into, described glass partition restriction cylinder rises the raw material that blocks the back with baffle plate 14 and enters, and behind the certain hour interval, described glass partition restriction cylinder puts down baffle plate 14 and allows raw material to pass through.
Described delivery module is used for raw material is sent into beveler, it comprise one main transmit to press on the servomotor (not shown), first press beam 19, first to press down beam 10, second on the beam 17, second to press down beam 11, belt guide rail (not shown), main feed belt 12, transmission shaft (not shown), gear-box (not shown) and reduction box (not shown).The described main servomotor that transmits is installed on the reduction box, and described reduction box drives described transmission shaft and rotates, and makes main feed belt 12 drive raw material in belt guide rail slide inside and advances.Press on described first and press beam 19, first to press down beam 10 and second on the beam 17, second to press down and respectively be provided with the belt guide rail on the beam 11, be with main feed belt 12 on the described belt guide rail and be used to pinch glass.Press beam 17 and first to press down that beam 10 cooperates and the upright position is concordant on described first, press on described second beam 19 and second to press down that beam 11 cooperates and the upright position is concordant, be used for guaranteeing accurately to pinch stably raw material.Use servomotor can make transfer rate stable in the present embodiment, and accurate positioning.The described main servomotor that transmits is controlled by motion controller.And press on first to press on the beam 19 on the beam 17 and second and also be respectively arranged with first lowering or hoisting gear 30 and second lowering or hoisting gear 31, can adjust on first to press by described first lowering or hoisting gear 30 and second lowering or hoisting gear 31 and press beam 19 and first to press down the beam 10 and second height that presses down between the beam 11 on the beam 17 and second, thereby the raw material of adaptive different-thickness is used for stable clamping raw material.
Described beveler also is provided with the edging module, and described edging module comprises the first limit bistrique 21 and the second limit bistrique 22 that is separately positioned on second base 2 and the 3rd base 3.Wherein, each limit bistrique comprises at least one emery wheel and emery wheel motor, is respectively applied for two limits of polishing raw material.Each limit bistrique is provided with two emery wheels and emery wheel motor in the present embodiment, totally four emery wheels and emery wheel motor.The emery wheel motor all is installed on second base 2 and the 3rd base 3, also be provided with on the bistrique of described limit up and down and the front and back slide can be regulated the front and back and the high and low position of emery wheel, the emery wheel of described limit bistrique is installed in the bistrique water tank, and the cooling water in the bistrique water tank is used for to emery wheel and glass cooling.And each emery wheel and emery wheel motor are independently controlled by Programmable Logic Controller.
Described chamfering module comprises the first chamfering bistrique 23, the second limit bistrique 24, the 3rd chamfering bistrique 25 and the 4th chamfering bistrique 26 that is arranged on described main feed belt both sides, and the first chamfering bistrique 23 and the 3rd chamfering bistrique 25 homonymies; The second chamfering bistrique 24 and the 4th chamfering bistrique 26 homonymies.The first chamfering bistrique 23 and the second chamfering bistrique 24 are used for grinding two relief angles of raw material; The 3rd chamfering bistrique 25 and the 4th chamfering bistrique 26 are used for grinding two anterior angles of raw material.Wherein, each chamfering bistrique comprises an emery wheel (not shown), a chamfering bistrique high-speed electric expreess locomotive 233, a longitudinal axis servomotor 231 and a transverse axis servomotor (not shown) (transverse axis being arranged with the main direction that transmits).Described chamfering bistrique high-speed electric expreess locomotive 233 control emery wheels rotate, described chamfering bistrique high-speed electric expreess locomotive 233 is fixedly mounted on above the support 232, also be equiped with a longitudinal axis servomotor 231 on the described support 232, described longitudinal axis servomotor 231 can be controlled chamfering bistrique high-speed electric expreess locomotive 233 and emery wheel moves around on the longitudinal axis, entire bracket 231 is installed in above the transverse axis servomotor guide rail, and described transverse axis servomotor can be controlled chamfering bistrique high-speed electric expreess locomotive 233 and emery wheel moves around along X direction.Described motion controller is controlled the chamfering bistrique by control longitudinal axis servomotor 231 and transverse axis servomotor and is moved on certain tracks, finishes the chamfering action.
Described chamfering bistrique is provided with one at least, and the bistrique of angle described in the present embodiment is provided with first, second, third, fourth, four chamfering bistrique.Totally eight overlap servomotor, quadruplet high-speed electric expreess locomotive and four emery wheels.And each chamfering bistrique all be work alone by motion controller independence controlled motion.
Described beveler also comprises at least 2 glass checkout gears (not shown at machine intimate) that are used to detect glass position, and described glass checkout gear is a rocking bar, and when glass arrived, rocking bar was depressed and can be produced a signal to motion controller; When glass left, rocking bar can be upspring and also can be produced a signal simultaneously to motion controller.
In the beveler that the embodiment of the invention provides, be provided with four glass checkout gears, be respectively the first glass checkout gear, the second glass checkout gear, the 3rd glass checkout gear and the 4th glass checkout gear.The motion of the chamfering bistrique of signal controlling that each glass checkout gear produces, the i.e. supporting first chamfering bistrique of the first glass checkout gear; The supporting second chamfering bistrique of the second glass checkout gear; Supporting the 3rd chamfering bistrique of the 3rd glass checkout gear; Supporting the 4th chamfering bistrique of the 4th glass checkout gear.
Described beveler also can only be provided with two glass checkout gears, promptly includes only the first glass checkout gear and the second glass checkout gear.Described first checkout gear control, first and three chamfering bistriques; Second glass checkout gear control, second and four chamfering bistriques.
Referring to Fig. 5 a and 5b is the schematic diagram of glass checkout gear, and it comprises near inductive switching piece 51, magnet 52, magnet sensor block 53, swing arm 54, bucker 55, detects roller 56, installation shaft 57, top nail 58, near switch 59 with near switch mount pad 50.Described swing arm 54 is installed in by installation shaft 57 on the inwall of bucker 55, and Rocker arm 54 can rotate around installation shaft 57, also is equipped with one on the inwall of described bucker 55 near switch mount pad 50.The top of described Rocker arm 54 is equipped with detects roller 56, and the other end of Rocker arm 54 is equiped with near inductive switching piece 51, and Rocker arm 54 is provided with magnet 52; Be equipped with near switch mount pad 50 near switch 59, magnet sensor block 53 and top nail 58 described.Described position near switch 59 is with corresponding near inductive switching piece 51; The position correspondence of magnet 52 and magnet sensor block 53; Described top nail 58 is used for the rotation of spacing Rocker arm 54.
The operation principle of described glass checkout gear is:
1. at first press down the detection roller 56 at swing arm 54 tops when glass is come, swing arm 54 can rotate rotating certain angle around installation shaft 57;
2. before swing arm 54 is not rotated, be the NC signal near switch 59, after swing arm 54 rotating certain angle, the lower end of swing arm 54 can be lifted, its lower end leave position near inductive switching piece 51 near switch 59, disconnect near switch, form a trailing edge signal and give controller;
3. before swing arm 54 was not moved, magnet 52 and magnet sensor block 53 were pulled together, and the mechanical force that produces a certain size when glass is come makes it separately, and purpose is to prevent near the switch misoperation;
4. break too much near switch 59 in order to prevent that swing arm 54 from descending, top nail 58 be installed near switch mount pad 50 described, for swing arm 54 down positions spacing;
5. bucker 55 is for the anti-sealing oscillating arm mechanisms the inside that dabbles, the stability of protection mechanism and reliability.
Described width folding control module comprises a folding motor 28, reduction box (not shown), ball screw (not shown), line slideway 29.Described line slideway 29 is installed on first base 1, described second base 2 is fixedly mounted on an end of line slideway 29, described the 3rd base 3 is installed on the line slideway 29, and described ball screw is installed in respectively on second base 2 and the 3rd base 3 and is used to be connected second base 2 and the 3rd base 3.Slide on line slideway 29 and ball screw by folding motor 28 controls the 3rd base 3.The folding motor is installed on the reduction box, connects with axle in the middle of two reduction boxes, and folding speed and range ability are controlled with PLC, and actual range is by encoder feedback, and described folding motor 28 adopts VFC, can reach good control accuracy.By controlling different folding degree can realize the polishing glass of different size size.
Described lubricated module comprises three automatic refuelling machines, oil row and oil pipe, wherein each adaptive one of the chamfering bistrique of both sides, one in folding motor.By PLC control, be used for lubricating the ball screw and the line slideway of chamfering bistrique and width folding control module respectively, in order to avoid bearing and guide rail get rusty.
Described refrigerating module comprises two cooling water pump motors, and each adaptive one of the chamfering bistrique of both sides also has water row, water pipe, cyclic water tank, universal water pipe.Described refrigerating module is used for reducing the emery wheel operating temperature, prevents the emery wheel dry combustion method.
The operation principle of described beveler is:
The signal that described motion controller sends according to the glass checkout gear is made the action indication, sends control instruction by servo-driver and makes the orbiting motion of chamfering bistrique according to appointment for the longitudinal axis and the servo servomotor of transverse axis.
After glass is sent into from charging aperture, add by transmission module and to be sent to preceding motion.At first through being arranged on the limit bistrique at equipment charging aperture place; Edging enters the glass surveyed area after finishing, and at first glass can be depressed the i.e. rocking bar on the first and second glass checkout gears of relief angle rocking bar, this moment relief angle chamfering bistrique promptly the first and second chamfering bistriques also can not move; Treat that glass leaves rocking bar and makes after described relief angle rocking bar upsprings, described relief angle chamfering bistrique begins to carry out the chamfering operation according to the track that is provided with in the motion controller; When glass arrives the anterior angle rocking bar promptly during the rocking bar on the third and fourth glass checkout gear, the anterior angle chamfering bistrique i.e. third and fourth chamfering bistrique begins operation, also begins chamfering according to the track that is provided with in the motion controller.
The size of chamfering wherein, the shape of chamfering is right angle or fillet, all can be provided with by motion controller, described PLC is provided with a visual operation interface and shows by touch-screen, is used for realizing setting to PLC by touch-screen.
Wherein, each chamfering bistrique is independently controlled by motion controller all, and promptly motion controller can be controlled the motion of all chamfering bistrique and carries out chamfering, and also only the chamfering operation is carried out in the wherein some chamfering bistrique operations of control.
Referring to Fig. 6, the chamfering method of described R angle beveler may further comprise the steps:
S100: after powering on, set up communication automatically, and upgrade the kinematic parameter of servomotor with man-machine interface.
S200: press start button, judge that whether outside entry condition satisfies,, give the next servomotor enable signal simultaneously, allow the next servomotor can manual operation if satisfy then move manual process; If do not satisfy then needs inspection alarm condition.
Whether described outside entry condition comprises judging whether emery wheel starts, transmit to start, and whether water tank has water or the like.
S300: judge that whether the next servomotor is at initial point, if the next servomotor not at initial point, makes the next servomotor reset to initial point by SR, judge whether then to allow to reset, if conditions permit then the next servomotor carries out initial point resets is got back to origin position; If condition does not allow then do not move, need to check that abnormal conditions or the next servomotor be in origin position originally.
S400: start delivery module, begin to carry out the chamfering operation, when detecting the action of glass checkout gear, then Dui Ying chamfering module begins to carry out circular interpolation, chamfering motion beginning, after chamfering was finished, the servomotor of chamfering module was got back to the home position automatically, wait for next round motion beginning, the size of chamfering can be provided with by the kinematic parameter of changing corresponding servomotor.
If delivery module quits work, then motion controller stops the chamfering operation of chamfering module immediately.
The main operational process of its program comprises: 1. kinematic parameter, the running state of programs of power on automatic main working procedure of operation and initialization servomotor, promptly stop, supervisory controller is in holding state, the waiting facilities operation.
2. after the main working procedure program operation, move the communication of communication program foundation with man-machine interface automatically, an operation axle parameter refresh routine upgrades a parameter automatically.
3. press the processing of start button, judge outsidely to start moving condition and whether satisfy,, enable on logical for simultaneously the next servomotor, allow the slave computer can manual operation, do not satisfy then needs and check alarm condition if satisfy then move manual process by main working procedure.
4. if slave computer not at initial point, is pressed the processing of SR by main working procedure, judge whether allow under this condition to reset, the next servomotor carries out initial point if condition satisfies resets, and operation initial point reset routine makes slave computer get back to the home position; Do not satisfy condition and then do not move the initial point reset routine, need to check that abnormal conditions or slave computer be in the home position originally.
5. the processing by main working procedure, when transmitting the servomotor operation, if preceding rounding high-speed electric expreess locomotive also moves, then move the preceding rounding program of fixed edge chamfering bistrique and the preceding rounding program of mobile limit chamfering bistrique, preceding rounding is in the actuating signal of the wait glass checkout gear of holding state correspondence; If back rounding high-speed electric expreess locomotive also moves, then move the back rounding program of fixed edge chamfering bistrique and the back rounding program of mobile limit chamfering bistrique, back rounding is in the actuating signal of the wait glass checkout gear of holding state correspondence.
6. when the chamfering program is moved, if this moment, the glass checkout gear of a certain chamfering bistrique correspondence sent actuating signal, then this chamfering bistrique begins to carry out the circular interpolation of corresponding angles, chamfering motion beginning, fallen behind the angle, the all servomotors of this chamfering bistrique are got back to the home position automatically, wait for next round motion beginning.The size of chamfering can be changed corresponding parameter in above program.
7. if stop to transmit servomotor, then the chamfering program stops automatically.If chamfering high-speed electric expreess locomotive before only stopping, the control program of three or four chamfering bistriques stops then to have only the chamfering bistrique program of the forward foot in a step to stop promptly, if only stop back rounding high-speed electric expreess locomotive, the control program that then has only the chamfering bistrique program of the forward foot in a step to stop promptly the one the second chamfering bistriques stops.
8. if there is alarm condition in system, except that main working procedure and parameter demonstration, running state of programs, urgent shut down procedure, other program all stops immediately.
The present invention is arc chord angle having realized that in conjunction with product design and motion controller control program 4 angles of materials such as plate glass shape simultaneously, and the present invention has the following advantages: 1. the present invention can reach as requested should processing effect.Can selectively process, and the size of circular arc can be set according to processing request one or more angles.2. the present invention has solved the problem that can only process a right angle in design and control.Realization can be simultaneously be configured as arc chord angle to four right angles of plate glass, also the right angle can be processed in other angles.3. the present invention can significantly improve the precision and the stability of processing.4. contrasting benefit of the present invention through overtesting is to be sent to the several times of Cutter Body Processing with Machining Center.5. manufacturing cost of the present invention is lower than the existing cost that can only process the equipment at an angle.
Should be understood that, application of the present invention is not limited to above-mentioned giving an example, for those of ordinary skills, can be improved according to the above description or conversion, for example: the raw material of cutting processing of the present invention includes but not limited to glass, plastic plate, resin plate, plank etc.All these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (10)
1. a beveler is characterized in that, comprising:
Be used to control the Programmable Logic Controller of whole beveler system operation;
Be used to control the motion controller of the chamfering bistrique motion of beveler;
Be used for feed module to the beveler feeding;
Be used to pinch the delivery module that raw material moves on beveler;
Be used to detect whether raw material arrives and send the glass checkout gear of actuating signal to motion controller;
Be used for raw material being carried out the chamfering module that chamfering is operated according to the control signal of motion controller,
Described motion controller, feed module, delivery module all are connected to Programmable Logic Controller, and described glass checkout gear is connected motion controller with the chamfering module;
Described beveler also comprises first base, second base, the 3rd base and width folding control module, described first base is provided with line slideway, described second base is fixed on an end of line slideway, described the 3rd base is arranged on the line slideway, described width folding control module is arranged on and is used to control the 3rd base on first base and slides on line slideway, and second base and the 3rd base horizontal symmetrical
Described feed module, delivery module, glass checkout gear and chamfering module are installed respectively on first base, second base or the 3rd base.
2. beveler according to claim 1, it is characterized in that, described chamfering module comprises four chamfering bistriques, be respectively the first chamfering bistrique, the second chamfering bistrique, the 3rd chamfering bistrique and the 4th chamfering bistrique, and the first chamfering bistrique and the second chamfering bistrique be used to polish two relief angles of raw material; The 3rd chamfering bistrique and the 4th chamfering bistrique are used for grinding two anterior angles of raw material, and described four chamfering bistriques are controlled respectively by motion controller.
3. beveler according to claim 2 is characterized in that, described glass checkout gear is a rocking bar, and when glass arrived, rocking bar was depressed and can be produced a signal to motion controller; When glass left, rocking bar can be upspring and also can be produced a signal simultaneously to motion controller, the corresponding chamfering bistrique motion of signal controlling that motion controller sends according to rocking bar, and described glass checkout gear is provided with two covers at least.
4. beveler according to claim 1, it is characterized in that, be provided with glass partition restriction cylinder, baffle plate and photoelectric detection switch in the described feed module, described photoelectric detection switch is used to detect the position of raw material, then send signal when the position of front and back two raw materials less than the distance of setting and limit cylinder to glass partition, described glass partition restriction cylinder then rises baffle plate and stops raw material to enter beveler.
5. beveler according to claim 1, it is characterized in that, described delivery module comprises the main servomotor that transmits, press beam on first, press beam on second, first presses down beam, second presses down beam, the belt guide rail, main feed belt, transmission shaft and reduction box, pressing beam and first to press down beam on described first is arranged on second base, pressing beam and second to press down beam on second is arranged on the 3rd base, described each pressed on the beam and is provided with the belt guide rail, described belt guide rail is driven by transmission shaft, be with main feed belt on the described belt guide rail and be used to pinch raw material, the described main servomotor that transmits is installed on the reduction box, described reduction box drives described transmission shaft and rotates, make main feed belt drive the raw material motion in belt guide rail slide inside, the described main servomotor that transmits is controlled by motion controller, presses on described first and presses the beam adjustable height to be used to compress the raw material of different-thickness on the beam and second.
6. beveler according to claim 2, it is characterized in that, described chamfering bistrique comprises emery wheel, chamfering bistrique high-speed electric expreess locomotive, longitudinal axis servomotor, transverse axis servomotor and support, described chamfering bistrique high-speed electric expreess locomotive is used to control emery wheel and rotates, described chamfering bistrique high-speed electric expreess locomotive is fixedly mounted on the support, also be equiped with a longitudinal axis servomotor on the described support, described longitudinal axis servomotor is used to control chamfering bistrique high-speed electric expreess locomotive and emery wheel moves around on the longitudinal axis, described support is installed on the transverse axis servomotor guide rail, and described transverse axis servomotor is used to control high-speed electric expreess locomotive and emery wheel moves around along X direction; Described motion controller moves on certain tracks by the motion control chamfering bistrique of control longitudinal axis servomotor and transverse axis servomotor, finishes the chamfering action.
7. beveler according to claim 1, it is characterized in that described beveler comprises also and be used for edging module that the side of raw material is polished that described edging module comprises the first limit bistrique and the second limit bistrique, and be installed in respectively on second base and the 3rd base
Wherein, each limit bistrique comprises at least one emery wheel and emery wheel motor, and the emery wheel motor is installed on second base and the 3rd base; Also be provided with on the bistrique of described limit up and down and the front and back slide is used to regulate the front and back and the high and low position of emery wheel; The emery wheel of described limit bistrique is installed in the bistrique water tank.
8. beveler according to claim 1, it is characterized in that, described beveler also comprises the lubricated module that is used for lubricated chamfering bistrique and line slideway, it comprises three automatic refuelling machines, oil row and oil pipe, wherein the chamfering bistrique on second base and the 3rd base is each adaptive one, one of width folding control module.
9. beveler according to claim 1, it is characterized in that, described beveler also comprises and is used to reduce the emery wheel operating temperature, prevent the refrigerating module of emery wheel dry combustion method, described refrigerating module comprises cooling water pump motor, water row, water pipe, cyclic water tank and universal water pipe, described cooling water pump motor has two, and wherein the chamfering bistrique on second base and the 3rd base is each adaptive one.
10. the chamfering method of a beveler is characterized in that may further comprise the steps:
S100: after powering on, set up communication automatically, and upgrade the kinematic parameter of servomotor with man-machine interface;
S200: press start button, Programmable Logic Controller judges that whether outside entry condition satisfies, if satisfy then move manual process, gives the next servomotor enable signal simultaneously, allows the next servomotor can manual operation; If do not satisfy then needs inspection alarm condition;
S300: judge that whether the next servomotor is at initial point, if the next servomotor not at initial point, makes the next servomotor reset to initial point by SR, judge whether then to allow to reset, if conditions permit then the next servomotor carries out initial point resets is got back to origin position; If condition does not allow then do not move, need to check that abnormal conditions or the next servomotor be in origin position originally;
S400: start delivery module, begin to carry out the chamfering operation, when detecting the action of glass checkout gear, then Dui Ying chamfering module begins to carry out circular interpolation, chamfering motion beginning, after chamfering was finished, the servomotor of chamfering module was got back to the home position automatically, wait for next round motion beginning, the size of chamfering can be provided with by the kinematic parameter of changing corresponding servomotor.
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| CN 201010538273 CN102049715A (en) | 2010-11-09 | 2010-11-09 | Chamfering machine and chamfering method |
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| CN 201010538273 CN102049715A (en) | 2010-11-09 | 2010-11-09 | Chamfering machine and chamfering method |
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| CN 201010538273 Pending CN102049715A (en) | 2010-11-09 | 2010-11-09 | Chamfering machine and chamfering method |
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| CN102717247A (en) * | 2012-06-18 | 2012-10-10 | 福建省永安轴承有限责任公司 | Optimization design method of bearing assembly chamfer |
| CN103737449A (en) * | 2013-12-20 | 2014-04-23 | 安徽省蚌埠华益导电膜玻璃有限公司 | Chamfering control system of glass edge grinding machine |
| CN103949950A (en) * | 2014-05-10 | 2014-07-30 | 芜湖万辰电光源科技有限公司 | Automatic processing device for glass strip |
| CN106123840A (en) * | 2016-07-18 | 2016-11-16 | 广东盈钢机械有限公司 | The automatic detection device of a kind of glass chamfering and detection method thereof |
| CN106239308A (en) * | 2016-08-29 | 2016-12-21 | 宁波汽车软轴软管有限公司 | The chamfering device of automobile guy cable flexible pipe |
| CN107553336A (en) * | 2017-08-26 | 2018-01-09 | 安龙县喜莱莹建材装饰有限公司 | A kind of processing of stone production line control system |
| CN107803712A (en) * | 2017-08-26 | 2018-03-16 | 安龙县喜莱莹建材装饰有限公司 | A kind of stone material polishing control system |
| CN107971869A (en) * | 2017-11-20 | 2018-05-01 | 常州索高机械有限公司 | Bilateral R angles edging device |
| CN108581696A (en) * | 2018-07-24 | 2018-09-28 | 济南泽业机床制造有限公司 | Floating trailing type beveler |
| CN108723928A (en) * | 2018-08-14 | 2018-11-02 | 佛山市顺德区森旭洋玻璃机械有限公司 | Novel four stations fully-automatic chamfering machine |
| CN110253362A (en) * | 2019-05-29 | 2019-09-20 | 深圳市中勋精密机械有限公司 | A kind of full-automatic angle of falling R grinder |
| CN111702601A (en) * | 2020-05-25 | 2020-09-25 | 江西凡达建材有限公司 | Automatic chamfering and grinding machine for glass fiber door |
| CN112975647A (en) * | 2021-04-23 | 2021-06-18 | 广东金玻智能装备有限公司 | Automatic control system of glass edge grinding machine |
| CN113290496A (en) * | 2021-06-23 | 2021-08-24 | 赣州诚远永磁科技有限公司 | High-efficient stable neodymium iron boron magnetism iron boron magnet production is with vibration beveler |
| CN114505961A (en) * | 2022-03-01 | 2022-05-17 | 广州市海培自动化科技有限公司 | Feedback type angle fine-adjustment glass chamfering method |
| CN117103035A (en) * | 2023-10-19 | 2023-11-24 | 广东盈贯新机械有限公司 | Glass edging and chamfering device for continuously processing arc chamfer and using method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102717247A (en) * | 2012-06-18 | 2012-10-10 | 福建省永安轴承有限责任公司 | Optimization design method of bearing assembly chamfer |
| CN103737449A (en) * | 2013-12-20 | 2014-04-23 | 安徽省蚌埠华益导电膜玻璃有限公司 | Chamfering control system of glass edge grinding machine |
| CN103949950A (en) * | 2014-05-10 | 2014-07-30 | 芜湖万辰电光源科技有限公司 | Automatic processing device for glass strip |
| CN106123840A (en) * | 2016-07-18 | 2016-11-16 | 广东盈钢机械有限公司 | The automatic detection device of a kind of glass chamfering and detection method thereof |
| CN106239308A (en) * | 2016-08-29 | 2016-12-21 | 宁波汽车软轴软管有限公司 | The chamfering device of automobile guy cable flexible pipe |
| CN106239308B (en) * | 2016-08-29 | 2018-06-12 | 宁波汽车软轴软管有限公司 | The chamfering device of automobile guy cable hose |
| CN107803712B (en) * | 2017-08-26 | 2019-11-19 | 贵州筑信达创科技有限公司 | A kind of stone material polishing control system |
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| CN107553336B (en) * | 2017-08-26 | 2019-08-02 | 贵州科睿捷信息技术有限公司 | A kind of processing of stone production line control system |
| CN107971869A (en) * | 2017-11-20 | 2018-05-01 | 常州索高机械有限公司 | Bilateral R angles edging device |
| CN108581696A (en) * | 2018-07-24 | 2018-09-28 | 济南泽业机床制造有限公司 | Floating trailing type beveler |
| CN108723928A (en) * | 2018-08-14 | 2018-11-02 | 佛山市顺德区森旭洋玻璃机械有限公司 | Novel four stations fully-automatic chamfering machine |
| CN108723928B (en) * | 2018-08-14 | 2024-05-03 | 佛山市顺德区森旭洋智能科技有限公司 | Novel four-station full-automatic chamfering machine |
| CN110253362A (en) * | 2019-05-29 | 2019-09-20 | 深圳市中勋精密机械有限公司 | A kind of full-automatic angle of falling R grinder |
| CN111702601A (en) * | 2020-05-25 | 2020-09-25 | 江西凡达建材有限公司 | Automatic chamfering and grinding machine for glass fiber door |
| CN111702601B (en) * | 2020-05-25 | 2024-06-07 | 江西凡达建材有限公司 | Automatic chamfering and grinding machine for glass fiber door |
| CN112975647A (en) * | 2021-04-23 | 2021-06-18 | 广东金玻智能装备有限公司 | Automatic control system of glass edge grinding machine |
| CN113290496A (en) * | 2021-06-23 | 2021-08-24 | 赣州诚远永磁科技有限公司 | High-efficient stable neodymium iron boron magnetism iron boron magnet production is with vibration beveler |
| CN114505961A (en) * | 2022-03-01 | 2022-05-17 | 广州市海培自动化科技有限公司 | Feedback type angle fine-adjustment glass chamfering method |
| CN117103035A (en) * | 2023-10-19 | 2023-11-24 | 广东盈贯新机械有限公司 | Glass edging and chamfering device for continuously processing arc chamfer and using method thereof |
| CN117103035B (en) * | 2023-10-19 | 2024-02-13 | 广东盈贯新机械有限公司 | Glass edging and chamfering device for continuously processing arc chamfer and using method thereof |
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