CN102044776B - Electric connector and manufacturing method thereof - Google Patents
Electric connector and manufacturing method thereof Download PDFInfo
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- CN102044776B CN102044776B CN2010105268634A CN201010526863A CN102044776B CN 102044776 B CN102044776 B CN 102044776B CN 2010105268634 A CN2010105268634 A CN 2010105268634A CN 201010526863 A CN201010526863 A CN 201010526863A CN 102044776 B CN102044776 B CN 102044776B
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Abstract
The present invention provides a manufacturing method of an electric connector. The electric connector is provided with the following components: a contact which is provided with a length part that contacts with a matching side contact along a jointing direction in jointing with a matching side connector; a tubular housing which can be provided with a through hole that is used for internally placing a length part; and an insulator which is formed integrally with the contact and the housing. The manufacturing method comprises the following steps: a step of inserting the length part into the through hole of the housing from one side of the through hole; a step of inserting a first mold into the through hole of the housing from one side of the through hole, inserting a second mold into the through hole of the housing from the other side of the through hole, and positioning the length part in the housing with the first mold and the second mold; and a step of causing the resin to flow into the first mold and the second mold, and integrally forming the insulator together with the contact and the housing.
Description
Technical field
The present invention relates to electric connector and manufacture method thereof, particularly, relate to the electric connector and the manufacture method thereof that are suitable for needing to use under water proof environment,
Background technology
The electronic equipment of mobile phone, computer etc. is generally water funk, wishes to adopt the waterproof countermeasure.Existing electronic equipment can be with the method for the peristome of outside coupling etc. as the waterproof countermeasure such as adopting cap seal by silicone rubber to close.
Yet because having forgotten mounting cover, or lid installs and not put in place, and exists water to be immersed in the danger in electronic equipment.The immersion of imagination water, in order to make connector self waterproof, for example, also can consider to utilize the resin that can form shell that the housing of the contact of formation connector and built-in this contact is integrally formed.
Yet, when integrally formed, contact rocks because of the inflow of resin, and produce the position skew, therefore need to adopt for example as disclosed countermeasure of rocking for contact in Japanese Patent Laid-Open 2004-362827.
Figure 11 means the stereogram of the disclosed electric connector 110 of above-mentioned communique, in Figure 12, with stereogram, means for the manufacture of the clamping die tool 131 of this electric connector 110 and for the contact 105,106 of electric connector 110.
As shown in these figures, electric connector 110 comprise insulator 101, from the front 101b of insulator 101 forwards outstanding protuberance 103, the first and second contacts 105,106 that supported by insulator 101 and cover around housing 102.
When manufacturing electric connector 110, have under the state of contact component 120 on the lower support platform 132 that is positioned in the clamping die tool shown in Figure 12 of contact 105,106, by resin moulding-die shaping (over mold).Thereby, utilize the 131a of part mould section, 131b, the 131c that vertically extend, form respectively demoulding hole 103a, the 103a of the part mould of two types on the protuberance 103 of insulator 101.
(patent documentation 1) TOHKEMY 2004-362827 communique
Yet, in disclosed this manufacture method, allowing to adopt the countermeasure of rocking of contact in above-mentioned communique, in order to adopt the waterproof countermeasure on electric connector 110, contact 105,106 and housing 102 can not be shaped with resin integrated.Reason be to carry out integrally formed, need in advance housing 102 to be configured in the top of contact 105, but in the formation of electric connector 110 in the past, need the 131a of part mould section, 131b, the 131c that will vertically extend to extract out from insulator 101, housing 102 can not be configured on this extraction direction.Thus, even this had adopted the countermeasure of rocking of contact in manufacture method in the past, still contact 105,106 and housing 102 can not be shaped with resin integrated.
Its result, in the past in electric connector 110, in order to adopt waterproof countermeasure completely, for example with the mould shown in Figure 12, form insulator 101 at this, then holder housing 102, and then carry out for filling the ester moulding in formed gap between described housing 102 and insulator 101.Namely need to carry out secondary forming.Yet this secondary forming has increased manufacturing cost and manufacturing time.
Summary of the invention
The present invention proposes in order to solve the problem in this conventional art, and its purpose is to provide a kind of enough more cheap and simple methods of energy to implement the electric connector of waterproof countermeasure.
According to the present invention, a kind of manufacture method of electric connector is provided, this electric connector possess have can along the contact with the chimeric direction of coupling side-connector when chimeric and the length part of coupling side contact, can form the through hole of built-in above-mentioned length part tubular shell, with above-mentioned contact and the integrally formed insulator of above-mentioned housing, this manufacture method is characterised in that, comprising: from a side of above-mentioned through hole by above-mentioned length partial insertion to the step the through hole of above-mentioned housing; From a side of above-mentioned through hole, the first mould is inserted into the through hole of above-mentioned housing, and the second mould being inserted into the through hole of above-mentioned housing from the opposite side of above-mentioned through hole, and the step of utilizing above-mentioned the first mould and the second mould in the inside of above-mentioned housing, above-mentioned length partly to be positioned; Resin is flow in above-mentioned the first mould and the second mould, the step that above-mentioned contact and above-mentioned housing and insulator are shaped integratedly in the lump.
In the manufacture method of above-mentioned electric connector, be preferably, above-mentioned length part top and following from upper and lower both direction by above-mentioned the first mould and above-mentioned the second mould holding.
In the manufacture method of above-mentioned electric connector, in above-mentioned length direction top, above-mentioned through hole one side utilizes above-mentioned the first mould to be positioned, and above-mentioned through hole opposite side utilizes above-mentioned the second mould to be positioned, in above-mentioned length direction following, above-mentioned through hole one side and opposite side utilize above-mentioned the second mould to be positioned.
In the manufacture method of above-mentioned electric connector, above-mentioned length part is being arranged under a plurality of states integrally formedly with above-mentioned insulator along spacing direction, and form the chimeric protuberance of substantially planar that can be chimeric with above-mentioned coupling side-connector.
In the manufacture method of above-mentioned electric connector, above-mentioned the first mould above-mentioned length part facing to roughly half left and right of the side on following the spacing direction that covers above-mentioned length part.
In the manufacture method of above-mentioned electric connector, above-mentioned length is partly the cantilever beam shape, and its front end is inserted into the through hole of above-mentioned housing from a side of above-mentioned through hole.
In the manufacture method of above-mentioned electric connector, by make above-mentioned length part from form bend facing to top bending at above-mentioned front end, the top of above-mentioned bend more is absorbed in to downside than the top of the chimeric protuberance of above-mentioned substantially planar.
In the manufacture method of above-mentioned electric connector, be used as the contact-making surface with above-mentioned coupling side-connector below above-mentioned length part.
In addition, according to the present invention, a kind of electric connector is provided, it possess have can along the contact with the chimeric direction of coupling side-connector when chimeric and the length part of coupling side contact, can form built-in above-mentioned length part through hole tubular shell and with above-mentioned contact and the integrally formed insulator of housing, it is characterized in that: above above-mentioned length part, in the part of above-mentioned through hole one side with in the part of above-mentioned through hole opposite side, from above-mentioned insulator, expose; Below above-mentioned length direction, in the part that spreads all over above-mentioned through hole one side and opposite side, from above-mentioned insulator, expose; Be used as the contact-making surface with above-mentioned coupling side-connector below above-mentioned length direction.
In above-mentioned electric connector, part in above-mentioned through hole one side is to be inserted into from a side of above-mentioned through hole the part that the first mould the through hole of above-mentioned housing contacts when above-mentioned insulator is shaped, and the part in above-mentioned through hole opposite side is to be inserted into the part that the second mould the through hole of above-mentioned housing contacts when above-mentioned insulator is shaped from above-mentioned through hole opposite side.
In addition, in above-mentioned electric connector, the part that spreads all over above-mentioned through hole one side and opposite side is to be inserted into the part that the second mould the through hole of above-mentioned housing contacts when above-mentioned insulator is shaped from above-mentioned through hole opposite side.
In above-mentioned electric connector, above-mentioned length part is being arranged under a plurality of states integrally formedly with above-mentioned insulator along spacing direction, and form the chimeric protuberance of substantially planar that can be chimeric with above-mentioned coupling side-connector.
In above-mentioned electric connector, above-mentioned insulator from above-mentioned length part facing to roughly half left and right of the side on top the spacing direction that covers above-mentioned length part.
In above-mentioned electric connector, be preferably, above-mentioned length is partly the cantilever beam shape, by make above-mentioned length part from form bend facing to top bending at its front end, the top of above-mentioned bend more is absorbed in to downside than the top of the chimeric protuberance of above-mentioned substantially planar.
In above-mentioned electric connector, above-mentioned housing is processed by the plate body to tabular, and the seam of above-mentioned housing is arranged on arranging on the opposed side of side with substrate of above-mentioned housing.
In above-mentioned electric connector, above-mentioned insulator is configured at least stop up the back side of above-mentioned seam and above-mentioned through hole.
In above-mentioned electric connector, above-mentioned housing has long limit, the minor face and the side that be connected above-mentioned long limit and above-mentioned minor face parallel with above-mentioned long limit, on the side formed by above-mentioned side, be formed with tongue piece and with the notch of this tongue piece adjacency, above-mentioned insulator is configured to cover base portion part and the above-mentioned notch of above-mentioned tongue piece.
In addition, in above-mentioned electric connector, above-mentioned insulator covers around the outside whole of above-mentioned tubular shell.
In addition, in above-mentioned electric connector, on the long limit by above-mentioned housing forms, be formed with riser portions and lock hole, also be formed with the hole corresponding with above-mentioned lock hole on above-mentioned insulator.
In addition, in above-mentioned electric connector, be formed with the tongue piece risen in the bottom surface from consisting of above-mentioned minor face above consisting of above-mentioned long limit on above-mentioned housing, above-mentioned tongue piece insulated body covers.
The invention provides a kind of electric connector with housing and manufacture method thereof be suitable in the cheapness that needs to use under the environment of waterproof.
The accompanying drawing explanation
Fig. 1 is the isometric front view of the electric connector that the present invention relates to.
Fig. 2 is the rear perspective view of the electric connector of Fig. 1.
Fig. 3 is the front view of the electric connector of Fig. 1.
Fig. 4 is the a-a line cutaway view of Fig. 3.
Fig. 5 is the b-b line cutaway view of Fig. 3.
Fig. 6 is the isometric front view corresponding with Fig. 1, and for meaning to remove the figure of the state after resin.
Fig. 7 is the rear perspective view of Fig. 6.
Fig. 8 is the front view of Fig. 6.
Fig. 9 is the A-A line cutaway view of Fig. 8.
Figure 10 is the B-B line cutaway view of Fig. 8.
Figure 11 is the stereogram of electric connector in the past.
Figure 12 means for the manufacture of the clamping die tool of the connector in the past of Figure 11 and the stereogram of contact simultaneously.
Wherein description of reference numerals is as follows:
1 electric connector, 11 chimeric mouthfuls, 20 housings, 22 seams, 33 through holes, 35 long limits, 36 sides, 37 minor faces, 38 bottom surfaces, above 39,40 contacts, 41 length parts, 45 front ends, above 46 front ends, above 47, below 48,50 sides, 60 insulators, 62 chimeric protuberances, 70 lock holes.
Embodiment
Fig. 1 to Fig. 3 means the outward appearance of the electric connector 1 that the present invention relates to.Fig. 1 is isometric front view, and Fig. 2 is rear perspective view, and Fig. 3 is front view, and in addition, Fig. 4 is the a-a line cutaway view of Fig. 3, and Fig. 5 is b-b line cutaway view.Fig. 6 to Figure 10 is corresponding with Fig. 1 to Fig. 5 respectively figure, but for the ease of understanding, and means the state from the state of Fig. 1 etc. is removed insulator 60.
When reality is used, will be as chimeric mouthful 11 of the inboard of housing 20 under the state unlimited to outside, be assembled in the body apparatus (not shown) of electronic equipment etc., and be fixed on substrate by solder etc.In addition, although chimeric mouthfuls 11 cap seals that are preferably by silicon rubber etc. close, but because the application's electric connector 1 has been strengthened the waterproof countermeasure, even therefore for example forgotten mounting cover, or lid is not in place, even water is immersed between the chimeric empty of electric connector 1 from chimeric mouth 11, water can not be immersed in body apparatus yet.
Contact 40 for example by the metallic plate to smooth (plate body) carry out stamping-out, bending machining forms.The length part 41 of the level that contact 41 comprises the cantilever beam shape extended along chimeric direction (arrow in Fig. 4 and Fig. 5 " ア " direction), only a part is embedded in vertical component 43 in insulator 60 and for be connected to the standing part 42 of the level on substrate (not shown) by solder.
Front end by making length part 41 is from following 48 47 crooked bends 45 that form upward.Because top 46 of bend 45 contacts with mould (not shown) when forming insulator, therefore after the product manufacture, also be exposed to outside.When chimeric with the coupling side-connector, in order to prevent that contact 40 is because of bend 45 danger destroyed with factors such as the collision of coupling side contact, resin arch cambers, or for fear of with the coupling side-connector housing contact, and this above bend front end 46 be formed with than the chimeric protuberance 62 of substantially planar above 69 stage portion that more are absorbed in to downside 66.
To bottom surface 38, rolling tiltedly and on the left and right side 50 of the housing 20 formed by side 36, carry out otch by the central portion to described left and right side 50, and make by notch towards bottom surface 38 sides vertical and tongue-shaped give prominence to, and form notch 24 and substrate installation portion (tongue piece) 26 with the state adjoined each other.Described substrate installation portion 26 can be used for the solder to substrate, but except for solder, final insulated body 60 coverings of the base portion of substrate installation portion 26 part and notch 24.Thus, water can 24 immersions from hole.
Particularly, substrate arranges exterior 61 of side and only in the part that covers chimeric mouthful of 11 fronts, is provided with to substrate side-prominent protuberance 67 is set, and does not arrange on the part beyond the front of chimeric mouthful 11.By substrate is not set on the part beyond the front chimeric mouthfuls 11, the exterior 61 of side is not set, can the exposed division that side is formed for the housing 20 of solder be set at substrate.The low dwarfing of the electric connector 1 in the time of in addition, can realizing that substrate arranges.In addition, by substrate being arranged to exterior 61 of side, be set to, at substrate, side-prominent state is set, the rear side side 68 of this protuberance 67 can be with being restricted section, can the substrate edges with body apparatus (not shown) against state under the configuration electric connector 1, chimeric mouthful of 11 sides, can reduce the gap formed between substrate and electric connector 1.Thus, can improve waterproof effect.
In addition, as mentioned above, bottom surface 38 sides of housing 20 are formed for the exposed division of solder.In order to improve the intensity of exposed division etc., can be also following structure: bottom surface 38 sides that the part of the rear side of housing 20 is formed from the minor face 37 by this housing 20 39 sides above consisting of long limit 35 vertically erect to form tongue piece 25, and by insulator 60 these tongue pieces 25 of covering.In addition, also can be on housing 20 39 form riser portions 31, and the lock hole 30 that makes plug latch stator (not shown) locking is set.Now, form the lock hole 70 corresponding with the lock hole 30 of housing 20 on exterior 61 top of insulator 60.These lock holes 30,70 are when the actual use of electric connector 1, by the obstructions such as water blocking tape (not shown) that are attached on exterior 61.
Thereby, even be provided with the formation of incision hole 24, tongue piece 25 and riser portions 31 on housing 20, insulator 60 is integrally formed on housing 20 time, by incision hole 24 use insulator 60 landfills, and tongue piece 25 and riser portions 31 insulated bodys 60 cover, thus can heavy insulation body 60 and the connection of housing 20.
Below, the manufacture method of this electric connector 1 is described.
At first, the length part 41 of the contact of cantilever beam shape 40 distolaterally namely is inserted into the through hole 33 of housing 20 from the rear end side of length part 41 from its front end 45 along the chimeric direction with the coupling side-connector from one.Its result, contact 40 is arranged on the inside of housing 20 with the labile state of cantilever beam shape.
Then, by the first mould, from the side with having inserted length part 41, an identical side is inserted into through hole 33, different from it, the namely front insertion of length part 41 of opposite side by the second mould from through hole 33.In addition, although the shape of the first mould and the second mould is not shown, can infer easily their shape according to the net shape of electric connector 1.
The first and second moulds that utilize these to be inserted into, above upper and lower both direction clamping length part 41 47 and below 48, and then, the side 50 on the spacing direction of length part 41 (horizontal direction) on spacing direction by the first mould holding.Its result, contact 40 is aligned position on housing 20.In more detail, top 47 of length part 41 utilizes the first mould to be aligned position in a side of through hole 33, and utilize the second mould to be aligned position at the opposite side of through hole 33, on the other hand, following 48 of length part 41 the side from through hole 33 utilizes the second mould to be aligned position to the part (connecting the part of a side and opposite side) of opposite side.And now, the first mould 47 only covers roughly half left and right by the side 50 on the spacing direction of length part 41 above length part 41 towards following 48 ground, thereby makes length part aligned position in housing 20.In addition, for length part 41 particularly for top 47, the first mould do not cover whole above and the reason that only is covered to till half-way is, if use long mould, during the demoulding after shaping, the possibility of damaging increases, and in addition, can give chimeric protuberance enough intensity.Utilize and use the formation of a plurality of moulds in a plurality of positions supports contacts 40, in this embodiment, it is the formation of utilizing the first mould and the second mould to be supported and utilize the first mould to be supported on spacing direction (horizontal direction) on three positions on upper and lower both direction, the position of contact with respect to housing can be correctly limited thus, and the position skew of contact when resin flow into mould can be prevented.
After mould is set, resin flow in these moulds, and contact 40 is configured as to one with housing 20 together with insulator 60.Thus, the integral body of electric connector 1 is almost covered by resin.In addition, because contact 40 is configured as one with housing 20 together with insulator 60, so compare with secondary forming, can reduce manufacturing cost.
In addition, self-evident, the structure after shaping is corresponding with the shape of mould.Namely, length part 41 top 47 in, the state of part 72 in exposing from insulator 60 in the opposite side of the through hole 33 that the part 71 in a side of the through hole 33 that only the first mould contacts contacts with the second mould.On the other hand, length part 41 following 48 in, the side from through hole 33 that in fact only the second mould contacts is to the state of part 73 in exposing from insulator 60 of opposite side.In addition, in the side 50 on the spacing direction of length part 41, corresponding to the contact-making surface with the first mould, by insulator 60, below length part 41,48 towards top 47, covering the state of half left and right roughly and forming.
Claims (21)
1. the manufacture method of an electric connector, this electric connector possess have can along the contact with the chimeric direction of coupling side-connector when chimeric and the length part of coupling side contact, can form built-in above-mentioned length part through hole tubular shell and with above-mentioned contact and the integrally formed insulator of above-mentioned housing, this manufacture method is characterised in that, comprising:
From a side of above-mentioned through hole by above-mentioned length partial insertion to the step the through hole of above-mentioned housing;
From a side of above-mentioned through hole, the first mould is inserted into the through hole of above-mentioned housing, and the second mould being inserted into the through hole of above-mentioned housing from the opposite side of above-mentioned through hole, and the step of utilizing above-mentioned the first mould and the second mould in the inside of above-mentioned housing, above-mentioned length partly to be positioned;
Resin is flow in above-mentioned the first mould and the second mould, the step that above-mentioned contact and above-mentioned housing and above-mentioned insulator are shaped integratedly in the lump.
2. the manufacture method of electric connector according to claim 1, is characterized in that, above-mentioned length part top and following from upper and lower both direction by above-mentioned the first mould and above-mentioned the second mould holding.
3. the manufacture method of electric connector according to claim 2, it is characterized in that, in above-mentioned length direction top, above-mentioned through hole one side utilizes above-mentioned the first mould to be positioned, above-mentioned through hole opposite side utilizes above-mentioned the second mould to be positioned, in above-mentioned length direction following, above-mentioned through hole one side and opposite side utilize above-mentioned the second mould to be positioned.
4. according to the manufacture method of the described electric connector of any one in claim 1~3, it is characterized in that, above-mentioned length part along spacing direction, arrange under a plurality of states integrally formed with above-mentioned insulator, thereby form the chimeric protuberance of substantially planar that can be chimeric with above-mentioned coupling side-connector.
5. the manufacture method of electric connector according to claim 4, is characterized in that, above-mentioned the first mould above-mentioned length part facing to roughly half left and right of the side on following the spacing direction that covers above-mentioned length part.
6. the manufacture method of electric connector according to claim 4, is characterized in that, above-mentioned length is partly the cantilever beam shape, and its front end is inserted into the through hole of above-mentioned housing from a side of above-mentioned through hole.
7. the manufacture method of electric connector according to claim 6, it is characterized in that, by make above-mentioned length part from form bend facing to top bending at above-mentioned front end, the top of above-mentioned bend more is absorbed in to downside than the top of the chimeric protuberance of above-mentioned substantially planar.
8. the manufacture method of electric connector according to claim 1, is characterized in that, is used as the contact-making surface with above-mentioned coupling side-connector below above-mentioned length part.
9. an electric connector, possess have can along the contact with the chimeric direction of coupling side-connector when chimeric and the length part of coupling side contact, can form built-in above-mentioned length part through hole tubular shell and with above-mentioned contact and the integrally formed insulator of above-mentioned housing, it is characterized in that:
Above above-mentioned length part, in the part of a side of above-mentioned through hole with in the part of the opposite side of above-mentioned through hole, from above-mentioned insulator, expose,
Below above-mentioned length part, in the part that spreads all over above-mentioned through hole one side and opposite side, from above-mentioned insulator, expose,
Be used as the contact-making surface with above-mentioned coupling side-connector below above-mentioned length part.
10. electric connector according to claim 9, it is characterized in that, the part of the top side at above-mentioned through hole of above-mentioned length part is to be inserted into from a side of above-mentioned through hole the part that the first mould the through hole of above-mentioned housing contacts when above-mentioned insulator is shaped.
11. according to the described electric connector of claim 9 or 10, it is characterized in that, the part of the top opposite side at above-mentioned through hole of above-mentioned length part is to be inserted into from the opposite side of above-mentioned through hole the part that the second mould the through hole of above-mentioned housing contacts when above-mentioned insulator is shaped.
12. according to the described electric connector of claim 9 or 10, it is characterized in that, the following part spreading all over above-mentioned through hole one side and opposite side of above-mentioned length part is to be inserted into the part that the second mould the through hole of above-mentioned housing contacts when above-mentioned insulator is shaped from above-mentioned through hole opposite side.
13. electric connector according to claim 12, it is characterized in that, above-mentioned length part along spacing direction, arrange under a plurality of states integrally formed with above-mentioned insulator, thereby form the chimeric protuberance of substantially planar that can be chimeric with above-mentioned coupling side-connector.
14. electric connector according to claim 13, is characterized in that, above-mentioned insulator from above-mentioned length part facing to roughly half left and right of the side on top the spacing direction that covers above-mentioned length part.
15. electric connector according to claim 14, it is characterized in that, above-mentioned length is partly the cantilever beam shape, by make above-mentioned length part from form bend facing to top bending at its front end, the top of above-mentioned bend more is absorbed in to downside than the top of the chimeric protuberance of above-mentioned substantially planar.
16. electric connector according to claim 12, is characterized in that, above-mentioned housing is processed by the plate body to tabular, and the setting of joint of above-mentioned housing arranges on the opposed side of side with substrate above-mentioned housing.
17. electric connector according to claim 16, is characterized in that, above-mentioned insulator is configured at least stop up the back side of above-mentioned seam and above-mentioned through hole.
18. electric connector according to claim 17, it is characterized in that, above-mentioned housing has long limit, the minor face and the side that be connected above-mentioned long limit and above-mentioned minor face parallel with above-mentioned long limit, on the side formed by above-mentioned side, be formed with tongue piece and with the notch of this tongue piece adjacency, above-mentioned insulator is configured to cover base portion part and the above-mentioned notch of above-mentioned tongue piece.
19. electric connector according to claim 18, is characterized in that, above-mentioned insulator covers around the outside whole of above-mentioned tubular shell.
20. electric connector according to claim 18, is characterized in that, on the long limit by above-mentioned housing forms, is formed with riser portions and lock hole, also is formed with the hole corresponding with above-mentioned lock hole on above-mentioned insulator.
21. electric connector according to claim 18, is characterized in that, is formed with the tongue piece risen in the bottom surface from consisting of above-mentioned minor face above consisting of above-mentioned long limit on above-mentioned housing, above-mentioned tongue piece insulated body covers.
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JP2009243500A JP4875130B2 (en) | 2009-10-22 | 2009-10-22 | Electrical connector and manufacturing method thereof |
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Also Published As
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JP2011090885A (en) | 2011-05-06 |
JP4875130B2 (en) | 2012-02-15 |
CN102044776A (en) | 2011-05-04 |
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