CN102028144A - Rice production line - Google Patents
Rice production line Download PDFInfo
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- CN102028144A CN102028144A CN2010105981833A CN201010598183A CN102028144A CN 102028144 A CN102028144 A CN 102028144A CN 2010105981833 A CN2010105981833 A CN 2010105981833A CN 201010598183 A CN201010598183 A CN 201010598183A CN 102028144 A CN102028144 A CN 102028144A
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Abstract
The invention discloses a rice production line. The rice production line comprises a rice storage bin (1), a rice washer (2), a measuring filling machine (3), a first unpowered rail (4), a rice cooking and braising machine (6), a second unpowered rail (7) and a turnover loosening machine (8). Compared with the prior art or similar cookers, the rice production line has the advantages that: firstly, the problem of automatic control and connection technology of each process is completely and systematically solved and manual operation error is effectively reduced; secondly, the rice production line greatly improves integral reliability and coordination due to complete and systematic optimal design; and thirdly, the failure rate is close to zero by applying programmable logic controller (PLC) technology to the measuring filling machine. Due to the advantages, the rice production line has high practicability, can effectively meet the application requirements of occasions such as dining halls, restaurants and the like, and finishes the production operation of rice with high quality and sufficient quantity.
Description
Technical field
The present invention relates to a kind of cooking apparatus that relates to, particularly, relate to a kind of cooked rice producing line.
Background technology
From giving birth to the fully-automatic production of rice, relate to multiple operation, the running of multimachine kind cooperation to ripe meal.At present full-automatic rice machine mainly contains following two types:
First domestic type, but its with " amount big " require to greatly differ from each other for meal, be not enough to satisfy the application need of occasions such as dining room, restaurant; It two is that the local type that large-scale rice is produced machine is improved, but from present current situation, its most shortage from each supporting technology of whole production line, carried out the consideration of omnibearing system, sometimes often, certain valve control becomes " bottleneck " of whole piece streamline because waiting until tiny problem, rate of breakdown is higher, does not have practicality.
Because the above-mentioned defective of prior art needs a kind of novel cooked rice producing line, can making the rice production process have higher automaticity, and has good practicality.
Summary of the invention
The purpose of this invention is to provide a kind of novel cooked rice producing line, to overcome the above-mentioned defective of prior art, make cooked rice producing line from deposit rice, wash rice, stewing boiling take off the whole rice production process that eases out meal and all can carry out continuously, automaticity is higher, has good practicality.
Above-mentioned purpose of the present invention is achieved through the following technical solutions: cooked rice producing line, comprise that loose machine is taken off in deposit a meter storehouse, rice-washing device, metering filling machine, the first unpowered track, rice-cooking machine, second unpowered raceway and the upset of linking successively, wherein, the described meter storehouse of depositing comprises into Mi Dou, Mi Cang, carries a meter machine, slips rice groove and constant displacement pump, and described Mi Dou of advancing and rice storehouse are communicated with described by first hand door and second hand door respectively with putting forward meter machine operability; The described meter machine of carrying comprises by promoting motor-driven vertical belt conveying device, the belt of this belt conveyor is provided with a plurality of meters buckets, described slide rice groove is from the top downward setting of described belt conveyor, this slide rice groove is provided with a meter hole, and the lower end of this slide rice groove is provided with described constant displacement pump; Described rice-washing device is provided with the collection rice cage that is interconnected and washes a meter groove, the described constant displacement pump of depositing meter storehouse is connected on the described collection rice cage by first rice-conveying tube, the described meter groove of washing is connected on the Venturi tube via filter mantle, water pipe and centrifugal pump, the lower end and the Venturi tube of described collection rice cage are connected in first pipeline, this first pipeline is via washing the upper end of sending meter conversion electromagnetic valve and second pipeline to be connected to described collection rice cage, the described meter groove of washing is connected in water inlet pipe by inlet valve, and this is washed a meter groove and is provided with discharge outlet; Described metering filling machine comprises steeping tank, positive-displacement metering pump, following rice system and water distribution system, this positive-displacement metering pump, following rice system and water distribution system are all passed through programmable controller controls, described steeping tank is connected to washing of described rice-washing device by second rice-conveying tube and send a meter conversion electromagnetic valve, and this steeping tank is connected with outlet pipe or is connected in meter groove of washing of described rice-washing device via return pipe, the described meter system of washing comprises poly-rice cup and following meter Electrically operated gate, the lower ending opening of described steeping tank is connected in described poly-rice cup via described positive-displacement metering pump, the bottom that should gather the rice cup is provided with described following meter Electrically operated gate, the below of this following meter Electrically operated gate is provided with the described first unpowered track that is used to place pot for cooking rice and carries this pot for cooking rice, described water distribution system comprises water-distributing gap, and this water-distributing gap is connected in the water tank that inside is provided with ball-cock assembly by sparge pipe; Be provided with the described first unpowered track between described rice-cooking machine and the described metering filling machine, this rice-cooking machine comprises the meal conveying track of cooking a meal, the combustion system of meal is used to cook a meal, the pot for cooking rice lifting device, cook rice over a slow fire conveying track and the framework body that are used to cook rice over a slow fire, the described meal conveying track of cooking a meal is presented with the conveying track of cooking rice over a slow fire, lower floor is provided with, described pot for cooking rice lifting device comprises travel switch, the trip switch is arranged on an end of the described meal conveying track of cooking a meal, with as the switch that is arranged on the lifting motor on the described framework body, this promotes motor via chain drive first sprocket wheel, the coaxial sprocket of this first sprocket wheel drives elevator chain, equidistant being provided with carried the pot pin on this elevator chain, pot for cooking rice on the described meal conveying track of cooking a meal is mentioned being used for, the described conveying track of cooking rice over a slow fire is arranged on a side of second sprocket wheel that matches with described coaxial sprocket, described first sprocket wheel is also coaxial to be provided with time rule sprocket wheel, this time rule sprocket wheel cooperates with the 3rd sprocket wheel via driving-chain, rule cam when the 3rd sprocket coaxiality is provided with, this time rule cam is used for taking off the shutdown switch that touches described lifting motor when hanging at each described lifting pin and corresponding described pot for cooking rice, when described rule sprocket wheel and the speed ratio of described the 3rd sprocket wheel be configured so that rule cam when described elevator chain circulation is described during one week (revolution and described elevator chain on to put forward pot number of selling identical; Described upset is taken off and is provided with the second unpowered track between loose machine and the described rice-cooking machine, described upset is taken off loose machine and is comprised switching mechanism, take off loose mechanism, belt transport unit and frame, described switching mechanism comprises the upset motor, chain-drive mechanism and flip-arm fork, when the pot for cooking rice on the described second unpowered track enters the flip-arm fork, described upset motor drives described flip-arm fork around the upset of the axle center of the drive sprocket of this chain-drive mechanism by chain-drive mechanism, so that this flip-arm fork drives described pot for cooking rice upset, so that the rice in the described pot for cooking rice is poured out, describedly take off loose mechanism and comprise and take off loose motor, a plurality of loose driving head and the loose rollers taken off that are arranged in order, part in wherein said a plurality of driving head is taken off loose driving head and is taken off loose motor by the driving of the chain kind of drive by described, another part is taken off loose driving head and is taken off loose driving head by correspondence adjacent and drive by the gear mode, describedly a plurality ofly take off loose driving head and be separately installed with and have a plurality of loose rollers of taking off loose tooth, described belt transport unit is arranged on the below of described loose roller and takes off loose motor-driven by described.
Preferably, upper and lower two observation windows are established in described meter storehouse.
Preferably, the described meter groove of washing is connected in described water inlet pipe by entering water electromagnetic valve and water inlet hand-operated valve respectively.
Preferably, the pot for cooking rice of placing on the described first unpowered track promotes to move along this first power rail by pushing away pot arm or other thrust unit.
Preferably, the described meal conveying track of cooking a meal is the meal conveyer chain of cooking a meal, and the described conveying track of cooking rice over a slow fire is the conveyer chain of cooking rice over a slow fire.
Preferably, described flip-arm fork drives 135 ° of described pot for cooking rice upsets.
Preferably, the conveyer belt of described belt conveyor is provided with the health anti-stick coating.
Preferably, described a plurality of take off loose driving head comprise be arranged in order first to the 3rd take off loose driving head, the wherein said first and the 3rd driving head is taken off loose motor by the driving of the chain kind of drive by described, and described second driving head is driven by the gear mode by described the 3rd driving head.
By technique scheme of the present invention, cooked rice producing line of the present invention is compared with prior art or similar cooker, and its advantage is: the first, systematically solved each operation automatic control and the technology that is connected comprehensively, and reduce the human operational error effectively; The second, cooked rice producing line of the present invention makes the global reliability of cooked rice producing line, harmony increase substantially by the optimal design of total system; The 3rd, the metering filling machine has been used Programmable Logic Controller (PLC) technology, fault rate is near zero.These advantages have guaranteed that cooked rice producing line of the present invention has good practicality, can adapt to the application need of occasions such as dining room, restaurant effectively, finish the production operation of rice with guaranteeing both quality and quantity.
Description of drawings
Fig. 1 is that the complete machine of the cooked rice producing line leading portion part of the specific embodiment of the invention is formed schematic diagram;
Fig. 2 is that the complete machine of the cooked rice producing line back segment part of the specific embodiment of the invention is formed schematic diagram, and the part shown in this Fig. 2 is connected the complete machine structure that constitutes cooked rice producing line of the present invention with part shown in Figure 1;
Fig. 3 is the structural representation of depositing meter storehouse of the specific embodiment of the invention;
Fig. 4 is the structural representation of the rice-washing device of the specific embodiment of the invention;
Fig. 5 is the water distribution system relevant components structural representation partly of the rice-washing device of the specific embodiment of the invention;
Fig. 6 is the metering filling machine of the specific embodiment of the invention and the structural representation of unpowered raceway;
Fig. 7 is the structural representation of pot for cooking rice lifting device of the rice-cooking machine of the specific embodiment of the invention;
Fig. 8 takes off the structural representation of loose machine for the upset of the specific embodiment of the invention;
Fig. 9 takes off the structural representation of the loose roller of loose machine for the present invention's upset;
Figure 10 overturns the schematic side view of sending the loose roller of machine for the present invention.
Among the figure: 1 deposits a meter storehouse; 2 rice-washing devices; 3 metering filling machines; 4 first unpowered raceways; 5 pots for cooking rice; 6 rice-cooking machines; 7 second unpowered tracks; Loose machine is taken off in 8 upsets; 9 carry a meter machine; 10 promote motor; 11 meters buckets; 12 belts; 13 first hand doors; 14 advance Mi Dou; 15 second hand doors; 16 times observation windows; 17 constant displacement pumps; Observation window on 18; The 19 meter holes that fall; 20 meters storehouses; 21 slide rice grooves; 22 first rice-conveying tubes; 23 return pipes; 24 water inlet hand-operated valves; 25 discharge outlet; 26 filter mantles; 27 entering water electromagnetic valves; 28 water pipes; 29 Venturi tubes; 30 centrifugal pumps; 31 first pipelines; 32 collection rice cages; 33 wash a meter groove; 34 wash and send a meter conversion electromagnetic valve; 35 second pipelines; 36 second rice-conveying tubes; 37 ball-cock assemblys; 38 outlet pipes; 39 poly-rice cups; 40 times rice Electrically operated gate; 41 steeping tanks; 42 positive-displacement metering pumps; 43 metering rotors; 44 water tanks; 45 magnetic valves; 46 water-distributing gaps; 47 o'clock rule sprocket wheels; 48 coaxial sprockets; 49 first sprocket wheels; 50 chains; 51 promote motor; 52 o'clock rule cams; 53 the 3rd sprocket wheels; 54 driving-chains; The 55 meal conveyer chains of cooking a meal; 56 travel switches; 57 carry the pot pin; 58 elevator chains; 59 second sprocket wheels; 60 conveyer chains of cooking rice over a slow fire; 61 reseting baffles; 62 belt pulleys; 63 take off loose motor; 64 take off loose driving head; 65 conveyer belts; 66 take off loose driving head; 67 take off loose driving head; 68 meal buckets; The drive sprocket of 69 chain-drive mechanisms; 70 upset motors; 71 flip-arms fork; 72 loose rollers; 73 take off loose tooth
The specific embodiment
Below describe the specific embodiment of cooked rice producing line of the present invention with reference to the accompanying drawings.
As depicted in figs. 1 and 2, cooked rice producing line of the present invention comprises that successively deposit meter storehouse 1, rice-washing device 2, metering filling machine 3, the first unpowered track 4, rice-cooking machine 6, second unpowered raceway 7 and the upset that are connected take off loose machine 8.
Referring to Fig. 3, the above-mentioned meter storehouse 1 of depositing comprises into rice bucket 14, rice storehouse 20, carries meter machine 9, slips rice groove 21 and constant displacement pump 17, describedly advances rice bucket 14 and rice storehouse 20 is communicated with described by first hand door 13 and second hand door 15 respectively with putting forward meter machine 9 operability.By the operation of this first hand door 13 and second hand door 15, rice can enter meter machine 9 of carrying from entering a rice bucket 14 or a meter storehouse 20.The described meter machine 9 of carrying comprises by promoting the vertical belt conveying device that motor 10 drives, the belt 12 of this belt conveyor is provided with a plurality of meters buckets 11, described slide rice groove 21 is from the top downward setting of described belt conveyor, this slide rice groove 21 is provided with meter hole 19, and the lower end of this slide rice groove 21 is provided with described constant displacement pump 17.Particularly, external packaged rice is sent into from advancing rice bucket 14, rice storehouse 20, advances rice bucket 14 and respectively establishes hand door 15,13, to carry out corresponding operation.Like this, when rice enters from entering a rice bucket 14 or a rice storehouse 20, carry the lifting motor 10 of meter machine and open, rice bucket 11 with belt 12 with the rice vertical-lift to slipping a rice groove 21, and assemble to constant displacement pump 17 by tilting slides of this high position rice groove 21, the rice position exceeds falling of this slide meter groove and slips into meter storehouse 20 during meter hole 19; The constant displacement pump 17 that has quantitative cam is opened after receiving the signal that following rice-washing device 2 " empties ", is closed by quantitative cam again.When the constant displacement pump 17 in slide rice groove 21 the place aheads cut out, rice overflowed from meter hole 19 that falls of this groove and enters meter storehouse 20; The constant displacement pump 17 that has quantitative cam is opened with " emptying " signal of rice-washing device, and quantitatively cam was closed after one week, finished out a meter automatic control process thus; The rotating ratio of constant displacement pump cam appended with it determines rice output one time, matches with the displacement volume of rice-washing device.In addition, rice storehouse 20 can be established upper and lower two observation windows 18,16 and be deposited the rice amount with grasp.
Participate in Fig. 4 and Fig. 5, above-mentioned rice-washing device 2 increases by two automatic controls designs based on the hydraulic type list groove rice-washing device of routine, promptly washes and send meter conversion designs and wash meter groove moisturizing design, thereby realized coordination coordinated with complete machine.This rice-washing device 2 is provided with the collection rice cage 32 that is interconnected and washes meter groove 33, the above-mentioned constant displacement pump 17 of depositing meter storehouse 1 is connected on the described collection rice cage 32 by first rice-conveying tube 22, the described meter groove 33 of washing is via filter mantle 26, water pipe 28 and centrifugal pump 30 are connected on the Venturi tube 29, the lower end and the Venturi tube 29 of described collection rice cage 32 are connected in first pipeline 31, this first pipeline 31 is via washing the upper end of sending meter conversion electromagnetic valve 34 and second pipeline 35 to be connected to described collection rice cage 32, the described meter groove 33 of washing is connected in water inlet pipe by entering water electromagnetic valve 27 and water inlet hand-operated valve 24, and this is washed meter groove 33 and is provided with discharge outlet 25.Meter process of washing of this rice-washing device 2 is: the place ahead constant displacement pump 17 is sent into rice in the collection rice cage of washing meter groove 33 32 from rice-conveying tube 22, behind collection rice cage 32 full cages, start centrifugal pump 30, the water of washing meter groove 33 is drawn onto Venturi tube 29 via filter mantle 26 and water pipe 28, water rice (pressing venturi principle) in the collection rice cage 32 is by injection at this moment, through pipeline 31, wash and send meter conversion electromagnetic valve 34, pipeline 35, get back to collection rice cage 32, circulate with this; Simultaneously, under the situation of washing meter groove 33 continuous water inlet hand-operated valves 24 or entering water electromagnetic valve 27 moisturizings, water level exceeds discharge outlet 25, discharges the addle foul.Therefore rice cleaned.Return pipe 23 is the steeping tank from the metering filling machine of back one operation.Reach when setting delay requirement when washing rice, wash and send meter conversion electromagnetic valve magnetic valve 34 actions, make rice by on draw, be sent to the high-order steeping tank of subsequent processing (metering filling machine) from second rice-conveying tube 36.The tank water inlet is except that being provided with hand-operated valve 24, and running is implemented " supply of control amount " with magnetic valve 27, rationally to take into account the water consumption and to wash meter cleannes.
Referring to Fig. 6, described metering filling machine 3 comprises steeping tank 41, positive-displacement metering pump 42, following meter system and water distribution system, described positive-displacement metering pump 42, following meter system and water distribution system are all controlled by Programmable Logic Controller (PLC), joining rice, water distribution to pot for cooking rice in accurate quantification ground, it is programme-controlled to be pushed into the process of sending in the immersion road again.Particularly, described steeping tank 41 is connected to washing of described rice-washing device by second rice-conveying tube 36 and send meter conversion electromagnetic valve 34, and this steeping tank 41 is connected with outlet pipe 38 or washes meter groove 33 via what return pipe 23 was connected in described rice-washing device 2, the described meter system of washing comprises poly-rice cup 39 and following meter Electrically operated gate 40, the lower ending opening of described steeping tank 41 is connected in described poly-rice cup 39 via described positive-displacement metering pump 42, the bottom that should gather rice cup 39 is provided with described following meter Electrically operated gate 40, the below of this following meter Electrically operated gate 40 is provided with the described first unpowered track 4 that is used to place pot for cooking rice 5 and carries this pot for cooking rice 5, described water distribution system comprises water-distributing gap 46, and this water-distributing gap 46 is connected in the water tank 44 that inside is provided with ball-cock assembly 27 by sparge pipe.The concrete course of work of this metering filling machine 3 is: the rice that aforementioned second rice-conveying tube 36 comes out is deposited in high-order bucket shape steeping tank 41, and surplus water then flows back to rice-washing device or outlet pipe 38 dischargings from return pipe 23; Positive-displacement metering pump 42 behind the adjustment metering rotor 43, reaches the actual net weight number of following meter of single because of factors such as rice kind particle diameters; To pot signal enabling measuring pump 42, steeping tank 41 rushes down rice to poly-rice cup 39; Termination of pumping and the following meter Electrically operated gate 40 of unlatching were put rice to pot for cooking rice when metering rotor 43 rotated a circle; Electrically operated gate opens and closes to start when number reaches predetermined value and pushes away pot arm or other thrust unit, and pot for cooking rice 5 is transferred to the water distribution position; The water of water-distributing gap 46 is from the water tank 44 that is subjected to ball-cock assembly 37 controls, and water distribution quantity is by magnetic valve 45 controls; The signal that takes the dish out of the pot is given Programmable Logic Controller, deposits each class of record working quantity.
Be provided with the described first unpowered track 4 between described rice-cooking machine 6 and the described metering filling machine 3, this rice-cooking machine 6 comprises the meal conveying track of cooking a meal, the combustion system of meal is used to cook a meal, the pot for cooking rice lifting device, cook rice over a slow fire conveying track and the framework body that are used to cook rice over a slow fire, need to prove, most mechanism in this rice-cooking machine is routine techniques, the meal conveying track of cooking a meal in the existing rice-cooking machine, combustion system, cooking rice over a slow fire conveying track and framework body etc. fully can be directly or use in the present invention after the simple variant, therefore wherein same as the prior art or similar substantially mechanism is repeated no more.But, in rice-cooking machine 6 of the present invention, the described meal conveying track of cooking a meal goes to upper and lower layer with the conveying track of cooking rice over a slow fire and is provided with, and therefore promotes particularly crucially from lower floor's meal track of cooking a meal to the upper strata track of cooking rice over a slow fire pot for cooking rice 5, and this is mainly concerned with the pot for cooking rice lifting device of rice-cooking machine 6 of the present invention.Particularly, as shown in Figure 7, the described meal conveying track of cooking a meal for example can be the meal conveyer chain 55 (this meal conveying track of cooking a meal is connected with the above-mentioned first unpowered track 4) of cooking a meal, the described conveying track of cooking rice over a slow fire for example can be the conveyer chain 60 (this conveying track of cooking rice over a slow fire is connected with the following second unpowered track 7) of cooking rice over a slow fire, by among Fig. 7 as can be seen, on this cook a meal meal conveyer chain 55 and the conveyer chain 60 minutes of cooking rice over a slow fire, lower floor is provided with, this pot for cooking rice lifting device comprises travel switch 56, the trip switch 56 is arranged on an end of the described meal conveying track of cooking a meal (for example above-mentioned meal conveyer chain 55 of cooking a meal), the trip switch 56 is as the starting switch that promotes motor 51, like this, when the meal conveyer chain 55 of cooking a meal pot for cooking rice is delivered to travel switch 56 and to be contacted, start and promote motor 51, this lifting motor 51 drives first sprocket wheel 49 via chain 50, and (promptly the output shaft of this lifting motor 51 is provided with a sprocket wheel, by this sprocket wheel and cooperating of first chain 50 driving first sprocket wheel 49), the coaxial sprocket 48 of this first sprocket wheel 49 drives elevator chain 58, equidistant being provided with carried pot pin 57 on this elevator chain 58, this is carried pot pin 57 and is used for the pot for cooking rice 5 on the described meal conveying track of cooking a meal is mentioned, the described conveying track of cooking rice over a slow fire is arranged on a side (promptly second sprocket wheel 59 cooperates by elevator chain 58 with coaxial sprocket 48) of second sprocket wheel 59 that matches with described coaxial sprocket 48, ought carry pot pin 57 like this descends with second sprocket wheel 59, pot for cooking rice conveyer chain 60 holdings of being cooked rice over a slow fire, carry pot pin 57 and take off extension, pot for cooking rice enters the upper strata track of cooking rice over a slow fire.Rule sprocket wheel 47 (need to prove during also coaxial being provided with of described first sprocket wheel 49, the control that on behalf of sprocket wheel 47, the implication at this place " time rule " mainly participate in the running time that promotes motor 51, down together), this time rule sprocket wheel 47 cooperates with the 3rd sprocket wheel 53 via driving-chain 54, rule cam 52 during the 3rd sprocket wheel 53 coaxial being provided with, this time rule cam 52 is used for taking off the shutdown switch that touches described lifting motor when hanging at each described lifting pin 57 and corresponding described pot for cooking rice 5, therefore by the time rule cams 52 can close promoting motor 51.Pot pin 57 is carried in elevator chain 58 total length category equal portions settings, carry pot in turn, therefore when requiring rule sprocket wheel 47 with the time rule cams the speed ratio configuration of coaxial sprocket 53 accurately guarantee in elevator chain 58 circulations during one week, the number of carrying pot pin 57 on time rule cam 52 revolutions and the chain is identical, promptly will calculate the corresponding coupling of acquisition in the chain number of elevator chain and sprocket wheel 47,48,53 tooth numbers.By the phase angle of adjustment cam 52, make and propose the correct position wait of pot pin 57 in reseting baffle 61, simultaneously if operation should wait for that location variation influences operate as normal, can take to use method solutions such as braking motor.
To shown in Figure 10, described upset is taken off and is provided with the second unpowered track 7 between loose machine and the described rice-cooking machine 6 referring to Fig. 8.Described upset is taken off loose machine and is comprised switching mechanism, takes off loose mechanism, belt transport unit and frame.Described switching mechanism comprises rack-mounted upset motor 70, transmission mechanism 69 and flip-arm fork 71.Entering flip-arm from the pot for cooking rice of second unpowered raceway 7 pitched 71 o'clock, upset motor 70 drives described flip-arm fork 71 around the upset of the axle center of the drive sprocket 69 of this chain-drive mechanism by chain-drive mechanism, so that the described pot for cooking rice 5 of this flip-arm fork driving is around 69 axle center upset (for example overturning 135 °), meal is poured out, and returned.Describedly take off loose mechanism and comprise the rack-mounted loose motor 63 of taking off, first to the 3rd takes off loose driving head 64,66,67 and loose roller 72, the first and the 3rd driving head 64 wherein, 67 by taking off loose motor 63 by the driving of the chain kind of drive, described second driving head 66 passes through gear drive by described the 3rd driving head 67, thereby realize taking off the just reverse running that pine requires, certainly, take off loose driving head and also can be arranged in order a plurality of and take off loose driving head 64,66,67 and loose roller 72, wherein said a plurality of driving head 64, part in 67 is taken off loose driving head and is taken off loose motor 63 by the driving of the chain kind of drive by described, another part is taken off loose driving head and is taken off loose driving head by gear drive by the adjacent of correspondence, as long as realize taking off the just reverse running that pine requires; Taking off loose driving head 64,66,67 is separately installed with and has a plurality of loose rollers 72 of taking off loose tooth 73.Described belt transport unit is provided with the below of described loose roller 72, also drives by taking off loose motor 63; Rice falls from meal bucket 68, with moving with the conveyer belt 65 of health anti-stick coating and go out machine through taking off loose tooth 73 scarifyings in the surface.
By last description as seen, cooked rice producing line of the present invention is compared with prior art or similar cooker, and its advantage is: the first, systematically solved each operation automatic control and the key technology that is connected comprehensively, and reduce the human operational error effectively; The second, cooked rice producing line of the present invention makes the global reliability of cooked rice producing line, harmony increase substantially by the optimal design of total system; The 3rd, the metering filling machine has been used Programmable Logic Controller (PLC) technology, fault rate is near zero.These advantages have guaranteed that cooked rice producing line of the present invention has good practicality, can adapt to the application need of occasions such as dining room, restaurant effectively, finish the production operation of rice with guaranteeing both quality and quantity.
Each concrete technical characterictic described in the above-mentioned specific embodiment can make up arbitrarily by any suitable manner, and it falls within the scope disclosed in this invention equally.In addition, also can make up arbitrarily between the various embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be considered as content disclosed in this invention equally.
Below describe preferred implementation of the present invention in conjunction with the accompanying drawings in detail; but; the present invention is not limited to the detail in the above-mentioned embodiment; in technical conceive scope of the present invention; can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.Protection scope of the present invention is defined by the claims.
Claims (8)
1. cooked rice producing line is characterized in that, comprises that loose machine (8) is taken off in deposit a meter storehouse (1), rice-washing device (2), metering filling machine (3), the first unpowered track (4), rice-cooking machine (6), second unpowered raceway (7) and the upset of linking successively,
The described meter storehouse (1) of depositing comprises into Mi Dou (14), rice storehouse (20), carries a meter machine (9), slips rice groove (21) and constant displacement pump (17), and the described Mi Dou of advancing (14) He Micang (20) is communicated with described by first hand door (13) and second hand door (15) respectively with putting forward a meter machine (9) operability; The described meter machine (9) of carrying comprises by promoting the vertical belt conveying device that motor (10) drives, the belt of this belt conveyor (12) is provided with a plurality of meters buckets (11), described slide rice groove (21) is from the top downward setting of described belt conveyor, this slide rice groove (21) is provided with a meter hole (19), and the lower end of this slide rice groove (21) is provided with described constant displacement pump (17);
Described rice-washing device (2) is provided with the collection rice cage (32) that is interconnected and washes a meter groove (33), the described constant displacement pump (17) of depositing a meter storehouse (1) is connected on the described collection rice cage (32) by first rice-conveying tube (22), the described meter groove (33) of washing is via filter mantle (26), water pipe (28) and centrifugal pump (30) are connected to Venturi tube (29), the lower end and the Venturi tube (29) of described collection rice cage (32) are connected in first pipeline (31), this first pipeline (31) is via washing the upper end of sending a meter conversion electromagnetic valve (34) and second pipeline (35) to be connected to described collection rice cage (32), the described meter groove (33) of washing is connected in water inlet pipe by inlet valve, and this is washed a meter groove (33) and is provided with discharge outlet (25);
Described metering filling machine (3) comprises steeping tank (41), positive-displacement metering pump (42), following rice system and water distribution system, this positive-displacement metering pump (42), following rice system and water distribution system are all passed through programmable controller controls, described steeping tank (41) is connected to washing of described rice-washing device by second rice-conveying tube (36) and send a meter conversion electromagnetic valve (34), and this steeping tank (41) is connected with outlet pipe (38) or washes a meter groove (33) via what return pipe (23) was connected in described rice-washing device (2), the described meter system of washing comprises poly-rice cup (39) and following meter Electrically operated gate (40), the lower ending opening of described steeping tank (41) is connected in described poly-rice cup (39) via described positive-displacement metering pump (42), the bottom that should gather rice cup (39) is provided with described following meter Electrically operated gate (40), the below of this following meter Electrically operated gate (40) is provided with the described first unpowered track (4) that is used to place pot for cooking rice (5) and carries this pot for cooking rice (5), described water distribution system comprises water-distributing gap (46), and this water-distributing gap (46) is connected in the water tank (44) that inside is provided with ball-cock assembly (27) by sparge pipe;
Be provided with the described first unpowered track (4) between described rice-cooking machine (6) and the described metering filling machine (3), this rice-cooking machine (6) comprises the meal conveying track of cooking a meal, the combustion system of meal is used to cook a meal, the pot for cooking rice lifting device, cook rice over a slow fire conveying track and the framework body that are used to cook rice over a slow fire, the described meal conveying track of cooking a meal is presented with the conveying track of cooking rice over a slow fire, lower floor is provided with, described pot for cooking rice lifting device comprises travel switch (56), the trip switch (56) is arranged on an end of the described meal conveying track of cooking a meal, with as the switch that is arranged on the lifting motor (51) on the described framework body, this promotes motor (51) and drives first sprocket wheel (49) via chain (50), the coaxial sprocket (48) of this first sprocket wheel (49) drives elevator chain (58), this elevator chain (58) is gone up equidistant being provided with and is carried pot pin (57), pot for cooking rice (5) on the described meal conveying track of cooking a meal is mentioned being used for, the described conveying track of cooking rice over a slow fire is arranged on a side of second sprocket wheel (59) that matches with described coaxial sprocket (48), described first sprocket wheel (49) is also coaxial to be provided with time rule sprocket wheel (47), these time rule sprocket wheels (47) cooperate with the 3rd sprocket wheel (53) via driving-chain (54), rule cam (52) during coaxial being provided with of the 3rd sprocket wheel (53), these time rule cams (52) are used for taking off the shutdown switch that touches described lifting motor (51) when hanging at each described lifting pin (57) and corresponding described pot for cooking rice (5), on the revolution that rule sprocket wheels (47) and the speed ratio of described the 3rd sprocket wheel (53) are configured so that rule cams (52) when described elevator chain (58) circulation is described during one week when described and the described elevator chain (58) to put forward pot number of selling (57) identical;
Described upset is taken off and is provided with the second unpowered track (7) between loose machine and the described rice-cooking machine (6), described upset is taken off loose machine and is comprised switching mechanism, take off loose mechanism, belt transport unit and frame, described switching mechanism comprises upset motor (70), chain-drive mechanism and flip-arm fork (71), when the pot for cooking rice on the described second unpowered track (7) enters flip-arm fork (71), described upset motor (70) drives described flip-arm fork (71) around the upset of the axle center of the drive sprocket (69) of this chain-drive mechanism by chain-drive mechanism, so that this flip-arm fork drives described pot for cooking rice (5) upset, thereby the rice in the described pot for cooking rice (5) is poured out, describedly take off loose mechanism and comprise and take off loose motor (63), what be arranged in order a plurality ofly takes off loose driving head (64,66,67) and loose roller (72), wherein said a plurality of driving head (64,66,67) part in is taken off loose driving head and is driven by the chain kind of drive by the described loose motor (63) of taking off, another part is taken off loose driving head and is driven by the gear mode by the adjacent loose driving head of taking off, described a plurality of loose driving head (64 of taking off, 66,67) be separately installed with and have a plurality of loose rollers (72) of taking off loose tooth (73), described belt transport unit is arranged on the below of described loose roller (72) and is driven by the described loose motor (63) of taking off.
2. cooked rice producing line according to claim 1 is characterized in that, upper and lower two observation windows (18,16) are established in described rice storehouse (20).
3. cooked rice producing line according to claim 1 is characterized in that, the described meter groove (33) of washing is connected in described water inlet pipe by entering water electromagnetic valve (27) and water inlet hand-operated valve (24) respectively.
4. cooked rice producing line according to claim 1 is characterized in that, the described first unpowered track (4) is gone up the pot for cooking rice of placing (5) and promoted to move along this first power rail (4) by pushing away pot arm or other thrust unit.
5. cooked rice producing line according to claim 1 is characterized in that, the described meal conveying track of cooking a meal is the meal conveyer chain (55) of cooking a meal, and the described conveying track of cooking rice over a slow fire is the conveyer chain of cooking rice over a slow fire (60).
6. cooked rice producing line according to claim 1 is characterized in that, described flip-arm fork (71) drives 135 ° of described pot for cooking rice (5) upsets.
7. cooked rice producing line according to claim 1 is characterized in that, the conveyer belt of described belt conveyor (65) is provided with the health anti-stick coating.
8. cooked rice producing line according to claim 1, it is characterized in that, described a plurality of take off loose driving head comprise be arranged in order first to the 3rd take off loose driving head (64,66,67), the wherein said first and the 3rd driving head (64,67) is driven by the chain kind of drive by the described loose motor (63) of taking off, and described second driving head (66) is driven by the gear mode by described the 3rd driving head (67).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105981833A CN102028144B (en) | 2010-12-10 | 2010-12-10 | Rice production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105981833A CN102028144B (en) | 2010-12-10 | 2010-12-10 | Rice production line |
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| Publication Number | Publication Date |
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| CN102028144A true CN102028144A (en) | 2011-04-27 |
| CN102028144B CN102028144B (en) | 2012-12-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105981833A Expired - Fee Related CN102028144B (en) | 2010-12-10 | 2010-12-10 | Rice production line |
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| CN103272798A (en) * | 2013-05-17 | 2013-09-04 | 安徽王仁和米线食品有限公司 | Rice soaking and washing system applied to rice noodle processing process |
| CN103907816A (en) * | 2013-01-09 | 2014-07-09 | 南京乐鹰商用厨房设备有限公司 | Rice production line |
| CN104090586A (en) * | 2014-07-08 | 2014-10-08 | 广东伊立浦电器股份有限公司 | Automatic rice distributing machine |
| CN105615608A (en) * | 2014-10-25 | 2016-06-01 | 傅国要 | Integrated automatic cooking and steaming equipment |
| CN107048168A (en) * | 2017-06-14 | 2017-08-18 | 叙永县马岭粮油食品有限公司 | A kind of glutinous rice infuser device produced for water-milling glutinous rice flour and method |
| CN107536462A (en) * | 2017-09-27 | 2018-01-05 | 宁波昊鹰中央厨房设备有限公司 | A kind of boiling rice device |
| CN107550264A (en) * | 2017-09-27 | 2018-01-09 | 宁波昊鹰中央厨房设备有限公司 | A kind of intelligent cooked rice producing line |
| CN107691997A (en) * | 2017-09-27 | 2018-02-16 | 宁波昊鹰中央厨房设备有限公司 | A kind of rice takes off loose device |
| CN110089934A (en) * | 2019-06-21 | 2019-08-06 | 中南林业科技大学 | A method of it automating IH electromagnetic heating cooked rice producing line and produces rice with it |
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| CN110089934A (en) * | 2019-06-21 | 2019-08-06 | 中南林业科技大学 | A method of it automating IH electromagnetic heating cooked rice producing line and produces rice with it |
| CN112890570A (en) * | 2021-01-28 | 2021-06-04 | 华中农业大学 | Industrial rice cooker control system and method |
| CN112890570B (en) * | 2021-01-28 | 2022-06-17 | 华中农业大学 | Industrial rice cooker control system and method |
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