CN102021854A - Method for pulping cotton linter - Google Patents

Method for pulping cotton linter Download PDF

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Publication number
CN102021854A
CN102021854A CN 201010511566 CN201010511566A CN102021854A CN 102021854 A CN102021854 A CN 102021854A CN 201010511566 CN201010511566 CN 201010511566 CN 201010511566 A CN201010511566 A CN 201010511566A CN 102021854 A CN102021854 A CN 102021854A
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cotton linter
stewing
less
temperature
pulp
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CN102021854B (en
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薛润林
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HEFEI YINSHAN COTTON CO., LTD.
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薛润林
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Abstract

The invention provides a method for pulping cotton linter, which can reduce COD (Chemical Oxygen Demand) in black liquor generated by stewing to be less than 8,000mg/L and simultaneously improve the reaction performance of cotton pulp. The method for pulping cotton linter comprises the stewing step, wherein the stewing step comprises the following concrete steps of: (1) mixing the cotton linter with sodium hydroxide solution and preserving the temperature at the stewing temperature; (2) releasing the steam; (3) adding hydrogen peroxide diluted solution when the gauge pressure is less than 0.05MPa, wherein the weight of H2O2 is 3-6 percent that of the cotton linter, and pouring materials treated at the temperature of 80-100DEG C. By using the invention, the stewing quality and bleaching of the stewing pulp can be ensured, and a large amount of organic matters in the black liquor can be oxygenolyzed and settled. Before washing materials, a sample is taken out from a washing pool and detected, wherein the fiber whiteness is more than 60 percent, the dust content is less than 0.9 percent, the iron content is less than 60ppm and the reaction performance is not more than 50s; meanwhile, the COD in the filtered black liquor is reduced to be less than 8,000mg/L from 100,000-160,000mg/L in the prior art.

Description

A kind of method of pulp-making of cotton linter
Technical field
The present invention relates to a kind of method of pulp-making of cotton linter.
Background technology
In China's chemical fibre and purified cotton production field, pulp-making of cotton linter may further comprise the steps: boiling, wash material, making beating, desanding, bleach, copy slurry, the block diagram of whole production technology as shown in Figure 1.Wherein the cotton linter boiling will through feeding intake, once intensifications, once little steam bleeding, secondary temperature elevation, the little steam bleeding of secondary, three times heat up, insulation, greatly steam bleeding, add warm water, ten programs of batch turning.Boiling reaches the intensification purpose by feed high-temperature water vapor in rotary spherical digester, the temperature and the gauge pressure that require when adopting the method for the little steam bleeding in intensification limit, known limit (referring to Fig. 3) to realize insulation.Cotton linter by saponification and emulsification, is removed impurity such as grease, wax, irony, ash at holding stage during boiling, fully destroys primary wall, the secondary wall of fiber, reduces the cellulosic degree of polymerization, improves the relative amount of methylcellulose.Digestion process can produce a large amount of black liquor, and wherein COD is 100,000~160,000 mg/L, NaOH 10~15g/L, and main component comprises lignin, hemicellulose, organic acid and a large amount of black organic matter can severe contamination water quality.
Present domestic colleague and relevant R﹠D institution were successively studied when the cotton linter boiling feeds intake, and added the method that hydrogen peroxide carries out boiling and bleaching simultaneously, because reduced final stage of cooking intensification temperature, influenced cooking quality.Because hydrogen peroxide can only the bleached fiber top layer, can not infiltrate inside, hydrogen peroxide can not be removed the grease and the wax of cotton linter simultaneously, so can not effectively improve the reactivity worth of cotton pulp, can't be used to make the chemical fibre cotton pulp.
Summary of the invention
The invention provides a kind of method of pulp-making of cotton linter, the COD in the black liquor that digestion process can be produced reduces to<8000mg/L, effectively improves the reactivity worth of the cotton pulp dregs of rice simultaneously.
The method of described pulp-making of cotton linter comprises the boiling step, and described boiling step may further comprise the steps:
(1) cotton linter mixes with sodium hydroxide solution, is incubated under boiling temperature;
(2) steam bleeding;
(3) when gauge pressure<0.05MPa, add hydrogen peroxide dilution, wherein H 2O 2Quality be the 3-6% of cotton linter; 80~100 ℃ of processing batch turnings after 40~60 minutes down.
The present invention can comprise that also conventional slurrying washes the material step in producing.
Among the present invention, unless stated otherwise, during all quality that relates to cotton linter, all in the over dry quality of cotton linter.
Wherein, all process conditions (as alkali charge, cooking pressure and temperature) of step (1) are prior art, and general alkali charge (NaOH/ cotton linter) is 12~17%, and boiling temperature is 168~172 ℃, and cooking pressure is gauge pressure 0.68~0.75MPa.
In the step (3), the processing time is meant from adding the hydrogen peroxide dilution and begins to the total time of processing end.The concrete grammar of handling is preferably the liquid that makes earlier in the reactant mixture and carries out interior circulation, to mix, is incubated a period of time then under described treatment temperature.
The present invention has summed up in the chemical fibre field under the experience and lessons of many failures, original creation adds the hydrogen peroxide dilution behind the big steam bleeding of boiling, replace the warm water process that adds of the prior art, not only can further guarantee cooking quality, bleaching boiling slurry, also make the large amount of organic in the black liquor be able to oxidation Decomposition, sedimentation.The color of gained black liquor is also desalinated into the beer look greatly after the boiling, through washing material back COD of sewage for twice less than 3000mg/L, arrives cesspool and mixes with plain boiled water, pass through sedimentation and filtration again after COD less than 200mg/L, get final product allow compliance with emission standards.The hydrogen peroxide dilution that adds is meant rare H that concentration 27.5% hydrogen peroxide is obtained through the water dilution 2O 2The aqueous solution can make the temperature of system drop to 80~100 ℃ as adding warm water in the prior art like this, thereby the quantity of steam in the rotary spherical digester is reduced, and gauge pressure reduces, and is convenient to batch turning.The consumption of hydrogen peroxide dilution and warm water of the prior art are suitable substantially, as long as can reach the reaction temperature in the step (3).After adding the hydrogen peroxide dilution, the about 10g/L of concentration of NaOH in the rotary spherical digester.Alkali can not only passivation protection carbon steel rotary spherical digester, can also promote the decomposition of hydrogen peroxide, makes slurry bleaching.Can add simultaneously a small amount of magnesium sulfate and play the effect of protecting rotary spherical digester and fiber.Feeding intake in the boiling, intensification, little steam bleeding, intensification, insulation, big steam bleeding and batch turning program are prior art, do not repeat them here.
After boiling finished, the batch turning of gained mixture entered diffuser, filtered behind the black liquor wherein the boiling slurry through washing material twice, pulling an oar, copy slurry process, need not to bleach, and can obtain the chemical fibre cotton pulp dregs of rice.Certainly, if the whiteness of cotton pulp pool is had specific (special) requirements, also can be the same with prior art, before copying slurry process, increase bleaching process, but obviously, the consumption of bleaching agent can reduce obviously.Before washing material, sampling detects from diffuser, fibre whiteness>60% (is 100% with the barium chloride whiteness), ash<0.9%, irony<60ppm, reactivity worth≤50s, the COD that filters the gained black liquor simultaneously drops to<8000mg/L from 100,000~160,000 mg/L of the prior art, the light beer look that changes into of black liquor has not had foul smell.Wash the COD<3000mg/L of material back diffuser outlet sewage for twice, sewage is through reclaiming fiber fines, to cesspool and making beating, copy the next plain boiled water of workshop section such as slurry and mix, neutralize, behind the sedimentation and filtration, gets final product reuse or discharging.
Description of drawings
Fig. 1 is the flow diagram of pulp-making of cotton linter in the prior art;
Fig. 2 is the flow diagram of pulp-making of cotton linter of the present invention;
Fig. 3 is the temperature control curve figure of embodiment 1 and 2.
The specific embodiment
The temperature control curve in the intensification → insulation among the embodiment 1 and 2 in the cooking process → big steam bleeding stage as shown in Figure 3.Boiling is carried out in 40 cubic metres of rotary spherical digesters, the maximum working pressure (MWP) of rotary spherical digester: 0.8MPa, and maximum allowable operating temperature (M.A.O.T.): 175 ℃, spheroid rotating speed: about 0.45r/min.Rotary spherical digester is the common equipment of this area, and " pulping technique question and answer " (second edition) that concrete structure and operation method are published in China Light Industry Press (publish in August, 2007, Liang Shimei, Zhang Jingxian, Zhang Songshou) 91-93 page or leaf has detailed introduction.
Embodiment 1
1, boiling
(1) feeds intake
Drop into cotton linter and sodium hydroxide solution in 40 cubic metres of rotary spherical digesters, the oven-dry weight that feeds intake of cotton linter is that 4500kg, alkali using rate are that the concentration of 17% (NaOH quality/cotton linter oven-dry weight), sodium hydroxide solution is that 50g/L, sodium hydroxide solution are gone into bulb temperature (being the temperature of sodium hydroxide solution before the goal): 〉=90 ℃, the consumption of sodium hydroxide solution: 15.3m 3
(2) once heat up
See A-B section among Fig. 3.
(3) once little steam bleeding
See B-C section among Fig. 3.
(4) secondary temperature elevation
See C-D section among Fig. 3.
(5) the little steam bleeding of secondary
See D-E section among Fig. 3.
Heat up for (6) three times
See E-F section among Fig. 3.
(7) insulation
See F-G section among Fig. 3.
(8) big steam bleeding
See G-H section among Fig. 3.
(9) add hydrogen peroxide
The quality of hydrogen peroxide dilution is 6T, wherein contains 9kg magnesium sulfate, the H of 198kg 2O 2
Gauge pressure<0.05MPa behind the rotary spherical digester final relief, during 105 ℃ of temperature, add hydrogen peroxide, treat that the hydrogen peroxide dilution all adds after, under 90~95 ℃ of conditions, carry out following operation: rotary spherical digester is parked in the steam bleeding position, drive the rotary spherical digester circulating pump, the liquid in the rotary spherical digester is extracted out from the rotary spherical digester bottom, squeezes into rotary spherical digester from rotary spherical digester top, make the liquid in the rotary spherical digester carry out interior circulation after 10 minutes, stop interior circulation, start rotary spherical digester, rotating operation 10 minutes.From adding the whole processing times of hydrogen peroxide before the batch turning is 40 minutes.
(10) batch turning
The hydrogen peroxide processing finishes, and temperature is 91 ℃ in the ball, manually opens spherical cap, and slurry is poured in the diffuser under the ball, filters.Filtration obtains black liquor amount 10T (measuring COD:7950mg/L), (the assay method standard: FZ/T51001-1998): methylcellulose content 95.4%, whiteness 62.0% of sample examination in diffuser, ash 0.88%, irony 52ppm, reactivity worth 38 seconds, viscosity 11.3mpas.The result meets the FZ/T51001-1998 standard.
2, wash material
In diffuser, wash material twice, total water amount 90m with plain boiled water (copying the slurry backwater) 3, wash the total amount 90m of material gained filtrate for twice 3, measure the COD that washes the filtrate of material for the second time and drop to 2385mg/L.
3, making beating, desanding, copy slurry
Making beating (slurry concentration is controlled at 4%, with two vertebra type jordans, cut staple), desanding (removing sand and screenings) with desander, after copying slurry (as needs, also can further bleach before copying slurry) to improve whiteness, wet pulp is through the dehydration of drying cylinder machine, output stock white paperboard.
4, the processing of black liquor
The black liquor that extrudes during the big steam bleeding of rotary spherical digester is discharged in the black liquor bucket joins alkali, and the sodium hydroxide solution when making concentration sodium hydroxide in the liquid phase reach behind the 50g/L as boiling is recycled.The every operation of black liquor bucket 15 days, black liquor bucket bottom have a large amount of fiber fines and sulfuric acid insoluble matter, regularly clean, deslagging.
Embodiment 2
All the other are with embodiment 1, and difference is
1, during boiling:
(9) add hydrogen peroxide
The quality of hydrogen peroxide dilution is 6T, wherein contains the pure 100%H of 135kg 2O 2
Gauge pressure<0.05MPa behind the rotary spherical digester final relief, during 105 ℃ of temperature, add hydrogen peroxide, treat that the hydrogen peroxide dilution all adds after, under 80~90 ℃ of conditions, carry out following operation: rotary spherical digester is parked in the steam bleeding position, drive the rotary spherical digester circulating pump, liquid in the rotary spherical digester is extracted out from the rotary spherical digester bottom, squeezes into rotary spherical digester from rotary spherical digester top, makes the liquid in the rotary spherical digester carry out interior circulation after 20 minutes, stop interior circulation, start rotary spherical digester rotating operation 20 minutes.From adding the whole processing times of hydrogen peroxide before the batch turning is 60 minutes.
The hydrogen peroxide processing finishes, and temperature is 95 ℃ in the ball, manually opens spherical cap, and slurry is poured in the diffuser under the ball, filters.Filtration obtains black liquor amount 10T (COD:7890mg/L), (the assay method standard: FZ/T51001-1998): methylcellulose content 95.0%, whiteness 611% of sample examination in diffuser, ash 1.08%, irony 32ppm, reactivity worth 48 seconds, viscosity 11.3mpas.The result meets the FZ/T51001-1998 standard.
2, wash material
In diffuser, wash material twice, total water amount 90m with plain boiled water (copying the slurry backwater) 3(plain boiled water is not enough.Available running water), wash the total amount 90m of material gained filtrate for twice 3, measure the COD that washes material filtrate for the second time and drop to 2850mg/L.

Claims (3)

1. the method for a pulp-making of cotton linter is characterized in that the boiling step, and described boiling step may further comprise the steps:
(1) cotton linter mixes with sodium hydroxide solution, is incubated under boiling temperature;
(2) steam bleeding;
(3) when gauge pressure<0.05MPa, add hydrogen peroxide dilution, wherein H 2O 2Quality be the 3-6% of cotton linter; 80~100 ℃ of reaction batch turnings after 40~60 minutes down.
2. the method for pulp-making of cotton linter as claimed in claim 1 is characterized in that also adding in the step (3) magnesium sulfate that quality is a cotton linter 0.2%.
3. the method for pulp-making of cotton linter as claimed in claim 1 or 2 is characterized in that also comprising after the boiling step and washes the material step.
CN2010105115662A 2010-10-19 2010-10-19 Method for pulping cotton linter Active CN102021854B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103352386A (en) * 2013-06-17 2013-10-16 如东县海宇纤维制品有限公司 Cotton linter production line
CN103938476A (en) * 2014-04-14 2014-07-23 薛润林 Novel method for presoaking, strewing and pulping linters
CN107151932A (en) * 2016-12-08 2017-09-12 湖北金汉江精制棉有限公司 A kind of high polymerization degree purified cotton cooking technique

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86102407B (en) * 1986-04-12 1987-09-02 中国人民解放军88352部队 Fuzz fibres slurrying process for solving pollution
US20070249825A1 (en) * 2006-04-21 2007-10-25 Sau Arjun C Decolorized raw cotton linters and preparation of ether derivatives therefrom
CN101130934A (en) * 2006-08-26 2008-02-27 山东海龙股份有限公司 Colored cotton linter pulp used for producing viscose fiber and method for making the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86102407B (en) * 1986-04-12 1987-09-02 中国人民解放军88352部队 Fuzz fibres slurrying process for solving pollution
US20070249825A1 (en) * 2006-04-21 2007-10-25 Sau Arjun C Decolorized raw cotton linters and preparation of ether derivatives therefrom
CN101130934A (en) * 2006-08-26 2008-02-27 山东海龙股份有限公司 Colored cotton linter pulp used for producing viscose fiber and method for making the same

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《常用非木材纤维碱法制浆实用手册》 19931231 中国造纸学会碱法草浆专业委员会 《常用非木材纤维碱法制浆实用手册》 中国轻工业出版社 371-375页 1-3 , 1 *
《西北轻工业学院学报》 20020630 李明等 棉短绒制浆工艺 第12-14页 1-3 第20卷, 第3期 2 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103352386A (en) * 2013-06-17 2013-10-16 如东县海宇纤维制品有限公司 Cotton linter production line
CN103352386B (en) * 2013-06-17 2015-06-03 如东县海宇纤维制品有限公司 Cotton linter production line
CN103938476A (en) * 2014-04-14 2014-07-23 薛润林 Novel method for presoaking, strewing and pulping linters
CN103938476B (en) * 2014-04-14 2016-02-17 合肥银山棉麻股份有限公司 A kind of cotton linter soaks into pulping by cooking new method in advance
CN107151932A (en) * 2016-12-08 2017-09-12 湖北金汉江精制棉有限公司 A kind of high polymerization degree purified cotton cooking technique
CN107151932B (en) * 2016-12-08 2019-02-05 湖北金汉江精制棉有限公司 A kind of high polymerization degree purified cotton cooking technique

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