CN102018274B - Preparation method for regenerating tobacco leaves by using aromatic tobacco papermaking method - Google Patents
Preparation method for regenerating tobacco leaves by using aromatic tobacco papermaking method Download PDFInfo
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- CN102018274B CN102018274B CN 201010615984 CN201010615984A CN102018274B CN 102018274 B CN102018274 B CN 102018274B CN 201010615984 CN201010615984 CN 201010615984 CN 201010615984 A CN201010615984 A CN 201010615984A CN 102018274 B CN102018274 B CN 102018274B
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Abstract
The invention discloses a preparation method for regenerating tobacco leaves by using an aromatic tobacco papermaking method, belonging to the technical field of tobacco leaf regeneration by using a papermaking method in the tobacco industry. The preparation method is characterized by comprising the following steps of: extracting aromatic tobacco with an aqueous solution containing an organic solvent, separating solid and liquid, a concentrating extract into extractum, adding aromatic tobacco seed powder and a mixed solvent to the extractum to prepare coating fluid; mixing aromatic tobacco slag with tobacco cabo slag extracted through water to pulp into a film base through manufacturing and forming paper with pulp; coating the film base with the prepared coating liquid, drying, cutting and crushing into finished regenerating tobacco leaf products of aromatic tobacco type by using the aromatic tobacco papermaking method. The invention provides the tobacco regenerating method by using the papermaking method which can fully utilize the whole leaves, scraps, broken leaves and aromatic tobacco seed resources and have the characteristic of producing typical aromatic tobacco.
Description
Technical field
The present invention relates to a kind of production method of Turkish tobaccos type papermaking-method reconstituted tobaccos, belong to tobacco industry papermaking-method reconstituted tobaccos processing technique field.
Background technology
Turkish tobaccos are important raw tobacco materials of producing blended type cigarette, flue-cured tobacco an unusually sweet smell type cigarette, usually account for the usage ratio of 10-20% in the blended type cigarette prescription.Turkish tobaccos originate in Mediterranean country, and large with the output of the tradition countries such as Greece, Turkey, quality is good, on Thailand, the Chinese Baoshan and Xinjiang and other places not small-scale plantation are also arranged decades recently.Just lower because of its per mu yield, global annual output or limited, the confession on the international market has the gesture of anxiety at once.Turkish tobaccos are easily made broken when modulation in addition, it is high to contain last rate behind the tobacco leaf chopping, filling capacity and flammability are also not as reasons such as other tobacco ingredients, cigarette industry is always very low to the practical efficiency of Turkish tobaccos raw material, and the byproducts such as a large amount of fragments that produce in the process and broken end often can only be as waste disposal.In addition, Turkish tobaccos also have a large amount of cigarette seeds to produce in the later stage of field growing, though the feature that its cigarette seed is rich in several amino acids and Turkish tobaccos causes perfumery, but extract the tobacco aromatics using except seldom being used at present, most of Turkish tobaccos seed is still discarded in the field, even be used for extracting spices, because its production yield is not high, the solid slag of a large amount of extractions that produce still can't utilize.
Production reconstituted tobacco product with the best approach of tobacco waste comprehensive utilization and resource regeneration, the processing of reconstituted tobacco mainly contains several techniques such as thick slurry method, roll-in method, paper process at present, wherein best in quality with the technology content product (papermaking-method reconstituted tobaccos) the highest, that processed of paper process again, and this series products also has the releasing content of coke tar lower than natural tobacco leaf (be about tobacco leaf 50%), higher filling capacity (be about tobacco leaf 1.5 times), the characteristics such as better flammability, and suction flavor is better.U.S. B﹠amp; The international monopoly PCT/US2005/027675 of W tobacco company application and to the patent CN200580035343.0 of China's application just relate to one take the burley tobaccos raw material as main, Turkish tobaccos the production method for the burley tobaccos type reconstituted tobacco of a small amount of batching, it has adopted thick slurry method (belt stream is cast) technique.Korean Patent KR97064476-A also relates to a method of producing Turkish tobaccos type reconstituted tobacco take Turkish tobaccos as body material, but employing is roll-in method technique.In addition, these patents all also do not relate to a kind of whole leaf that can full price utilizes Turkish tobaccos, fragment, broken end and abundant cigarette seed resource and adopt the method for paper process explained hereafter typical perfumes cigarette type reconstituted tobacco.
Summary of the invention
The object of the invention is to the problem that exists for existing processed flavors cigarette type reconstituted tobacco, provide a kind of and can full price utilize the Turkish tobaccos resource and be processed as the production method of typical perfumes cigarette type papermaking-method reconstituted tobaccos.
Purpose of the present invention is achieved by the following technical programs.
A kind of production method of Turkish tobaccos type papermaking-method reconstituted tobaccos, the step that method adopts is:
(1) Turkish tobaccos through Separation of Solid and Liquid, obtain Turkish tobaccos extract and spices scarp with containing the extraction with aqueous solution of organic solvent, become oriental tobacco leaf concrete for subsequent use wherein Turkish tobaccos extract evaporation and concentration;
(2) flue-cured tobacco offal water extracts, through Separation of Solid and Liquid and after discarding extract, and gained stalk slag and spices scarp mixed pulp, manufacturing paper with pulp in the paper machine section of reconstituted tobacco production line is shaped to the sheet base;
(3) the Turkish tobaccos seed is finish-ground to fine powder, adds in the above-mentioned oriental tobacco leaf concrete, add again the allotment solvent and be deployed into coating fluid;
(4) deployed coating fluid is applied to the sheet base on the reconstituted tobacco production line, with post-drying, minute be cut to Turkish tobaccos type papermaking-method reconstituted tobaccos finished product.
Described Turkish tobaccos comprise any one or more in the whole leaf of Turkish tobaccos, Turkish tobaccos fragment and the broken end of Turkish tobaccos.
The described aqueous solution that contains organic solvent for extracting Turkish tobaccos is the aqueous solvent of ethanol or propane diols.
The described aqueous solution that contains organic solvent for extracting Turkish tobaccos, the volume ratio of ethanol or propane diols and water is: 10～35: 90～65.
The mass ratio that feeds intake of described Turkish tobaccos and flue-cured tobacco offal is: 50～80: 50～20.
The powder that described Turkish tobaccos seed is finish-ground to is the above fine powders of 60 orders.
The ratio that described Turkish tobaccos seed fine powder joins in the oriental tobacco leaf concrete is 0.5～10% of oriental tobacco leaf concrete quality.
Described coating fluid allotment solvent is that volume ratio is the mixed solvent of propane diols-glycerine of 1: 1: 1～4-water, the solvent of this proportioning be the present invention through checking after effect preferably miscible agent and anticorrosion, the humectant of oriental tobacco leaf concrete, cigarette seed fine powder.
The oriental tobacco leaf concrete that will add behind the Turkish tobaccos seed fine powder with the mixed solvent of described propane diols-glycerine-water is deployed into the coating fluid that density is 1.15～1.25g/ml.
Useful benefit of the present invention is:
1, full price has been utilized the Turkish tobaccos resource.The present invention adopts paper process technique, with atomatic tobacco and byproduct thereof, extracting, after the Separation of Solid and Liquid, be respectively applied to prepare medicinal extract and the reconstituted tobacco sheet base of producing coating fluid, can fully utilize any one or more resource in the whole leaf, fragment, broken end of Turkish tobaccos fully.Particularly the present invention also is finish-ground to fine powder with the Turkish tobaccos seed, be deployed into coating fluid with oriental tobacco leaf concrete, mixed solvent again, mode by the coating of sheet base all is applied to it in reconstituted tobacco product, has more realized the full price utilization to abundant Turkish tobaccos seed resource.
2, improve product quality, strengthened the style and features of product.One aspect of the present invention selects the aqueous solution that specifically contains organic solvent to extract Turkish tobaccos according to the characteristics of the contained chemical substance of Turkish tobaccos, causes perfumery and reverts to the reconstituted tobacco product by coating method with the feature of abundant extraction Turkish tobaccos; On the other hand, be rich in the characteristics that several amino acids and Turkish tobaccos feature cause perfumery according to the Turkish tobaccos seed, with its full price utilization and add in right amount in the reconstituted tobacco product.So practice both can improve the suction flavor of product, more can strengthen the style and features of product typical perfumes cigarette.
3, the product yield is high.Flue-cured tobacco stalk slag and spices scarp after the present invention will extract by certain rate of charge are mixed together slurrying, the sheet base of then manufacturing paper with pulp and being shaped to reconstituted tobacco, can guarantee under product quality and the rheobasic prerequisite of sheet, increase substantially the yield of reconstituted tobacco product, solve the general lower problem of pure Turkish tobaccos type reconstituted tobacco product yield.
The specific embodiment
Below in conjunction with specific embodiment technical scheme of the present invention is described further:
Embodiment 1
Get 50Kg Turkish tobaccos fragment and the broken end of 50Kg Turkish tobaccos, replacing water to carry out heat by known papermaking-method reconstituted tobaccos production technology with the aqueous solution that contains 35% ethanol extracts, carry out subsequently Separation of Solid and Liquid, resulting extract evaporation and concentration is become the oriental tobacco leaf concrete of 40Kg, add again 4Kg and worn into the above Turkish tobaccos seed fine powder of 60 orders, and be that the mixed solvent 6Kg of propane diols-glycerine-water of 1: 1: 1 is deployed into the coating fluid that density is 1.22g/ml with it with volume proportion.
Other get 45Kg flue-cured tobacco offal by known papermaking-method reconstituted tobaccos production technology with hot water extracting and Separation of Solid and Liquid after, discard extract, stay Turkish tobaccos scarp mixed pulp after stalk slag and the said extracted, manufacture paper with pulp in the paper machine section of reconstituted tobacco production line again and be shaped to reconstituted tobacco sheet base, then with above-mentioned deployed coating fluid it is coated with, subsequently again drying, cut and finally obtain reconstituted tobacco finished product 106Kg.
Smoke panel test through the aesthetic quality, above-mentioned reconstituted tobacco finished product is distinguished the flavor of and is smelt in suction and all has obvious Turkish tobaccos style and features on the perfume (or spice), is a kind of typical Turkish tobaccos type papermaking-method reconstituted tobaccos product.After tested, the filling rate of this product reaches 6.1cm
3/ g is higher than 4.0～4.3cm of normal tobacco leaf pipe tobacco
3/ g; Releasing content of coke tar is that 5.8mg/ props up, and props up far below 11～15mg/ of normal tobacco leaf pipe tobacco; The production yield is calculated with total inventory of tobacco material, is 71.1%, and calculates with the raw material inventory of Turkish tobaccos, then is 101.9%.
Embodiment 2
Get the whole leaf of 100Kg Turkish tobaccos, replacing water to carry out heat by known papermaking-method reconstituted tobaccos production technology with the aqueous solution that contains 12% propane diols extracts, carry out subsequently Separation of Solid and Liquid, resulting extract evaporation and concentration is become the oriental tobacco leaf concrete of 43Kg, add again 2Kg and worn into the above Turkish tobaccos seed fine powder of 60 orders, and be that the mixed solvent 5Kg of propane diols-glycerine-water of 1: 1: 3 is deployed into the coating fluid that density is 1.18g/ml with it with volume proportion.
Other get 90Kg flue-cured tobacco offal by known papermaking-method reconstituted tobaccos production technology with hot water extracting and Separation of Solid and Liquid after, discard extract, stay Turkish tobaccos scarp mixed pulp after stalk slag and the said extracted, manufacture paper with pulp in the paper machine section of reconstituted tobacco production line again and be shaped to reconstituted tobacco sheet base, then with above-mentioned deployed coating fluid it is coated with, subsequently again drying, cut and finally obtain reconstituted tobacco finished product 124Kg.
Smoke panel test through the aesthetic quality, above-mentioned reconstituted tobacco finished product is distinguished the flavor of and is smelt perfume (or spice) in suction and has obvious Turkish tobaccos style and features, also is a kind of typical Turkish tobaccos type papermaking-method reconstituted tobaccos product.After tested, the filling rate of this product is 6.4cm
3/ g, releasing content of coke tar are that 5.5mg/ props up, and the production yield is calculated with total inventory of tobacco material, is 64.6%, and calculates with the raw material inventory of Turkish tobaccos, then up to 121.6%.
Embodiment 3
Get the whole leaf of Turkish tobaccos, fragment, each 33Kg of broken end, replacing water to carry out heat by known papermaking-method reconstituted tobaccos production technology with the aqueous solution that contains 25% ethanol extracts, carry out subsequently Separation of Solid and Liquid, resulting extract evaporation and concentration is become the oriental tobacco leaf concrete of 40Kg, add again 0.25Kg and worn into the above Turkish tobaccos seed fine powder of 60 orders, and be that the mixed solvent 5Kg of propane diols-glycerine-water of 1: 1: 4 is deployed into the coating fluid that density is 1.17g/ml with it with volume proportion.
Other get 60Kg flue-cured tobacco offal by known papermaking-method reconstituted tobaccos production technology with hot water extracting and Separation of Solid and Liquid after, discard extract, stay Turkish tobaccos scarp mixed pulp after stalk slag and the said extracted, manufacture paper with pulp in the paper machine section of reconstituted tobacco production line again and be shaped to reconstituted tobacco sheet base, then with above-mentioned deployed coating fluid it is coated with, subsequently again drying, cut and finally obtain reconstituted tobacco finished product 110.5Kg.
Smoke panel test through the aesthetic quality, above-mentioned reconstituted tobacco finished product is distinguished the flavor of and smelt perfume (or spice) in suction obvious Turkish tobaccos style and features, is a kind of typical Turkish tobaccos type papermaking-method reconstituted tobaccos product.After tested, the filling rate of this product is 6.2cm
3/ g, releasing content of coke tar are that 5.6mg/ props up, and the production yield is calculated with total inventory of tobacco material, is 69.4%, and calculates with the raw material inventory of Turkish tobaccos, then reaches 111.3%.
Embodiment 4
Get the whole leaf of Turkish tobaccos, each 50Kg of broken end, replacing water to carry out heat by known papermaking-method reconstituted tobaccos production technology with the aqueous solution that contains 18% propane diols extracts, carry out subsequently Separation of Solid and Liquid, resulting extract evaporation and concentration is become the oriental tobacco leaf concrete of 45Kg, add again 1.5Kg and worn into the above Turkish tobaccos seed fine powder of 60 orders, and be that the mixed solvent 3Kg of propane diols-glycerine-water of 1: 1: 4 is deployed into the coating fluid that density is 1.20g/ml with it with volume proportion.
Other get 50Kg flue-cured tobacco offal by known papermaking-method reconstituted tobaccos production technology with hot water extracting and Separation of Solid and Liquid after, discard extract, stay Turkish tobaccos scarp mixed pulp after stalk slag and the said extracted, manufacture paper with pulp in the paper machine section of reconstituted tobacco production line again and be shaped to reconstituted tobacco sheet base, then with above-mentioned deployed coating fluid it is coated with, subsequently again drying, cut and finally obtain reconstituted tobacco finished product 108Kg.
Smoke panel test through the aesthetic quality, above-mentioned reconstituted tobacco finished product is distinguished the flavor of and smelt perfume (or spice) in suction obvious Turkish tobaccos style and features, also is a kind of typical Turkish tobaccos type papermaking-method reconstituted tobaccos product.After tested, the filling rate of this product is 6.1cm
3/ g, releasing content of coke tar are that 5.7mg/ props up, and the production yield is calculated with total inventory of tobacco material, is 71.3%, and calculates with the raw material inventory of Turkish tobaccos, then reaches 106.4%.
Claims (9)
1. the production method of a Turkish tobaccos type papermaking-method reconstituted tobaccos is characterized in that method step is:
(1) Turkish tobaccos through Separation of Solid and Liquid, obtain Turkish tobaccos extract and spices scarp with containing the extraction with aqueous solution of organic solvent, become oriental tobacco leaf concrete for subsequent use wherein Turkish tobaccos extract evaporation and concentration;
(2) flue-cured tobacco offal water extracts, through Separation of Solid and Liquid and after discarding extract, and gained stalk slag and spices scarp mixed pulp, manufacturing paper with pulp in the paper machine section of reconstituted tobacco production line is shaped to the sheet base;
(3) the Turkish tobaccos seed is finish-ground to fine powder, adds in the above-mentioned oriental tobacco leaf concrete, add again the allotment solvent and be deployed into coating fluid;
(4) deployed coating fluid is applied to the sheet base on the reconstituted tobacco production line, with post-drying, minute be cut to Turkish tobaccos type papermaking-method reconstituted tobaccos finished product.
2. the production method of Turkish tobaccos type papermaking-method reconstituted tobaccos according to claim 1, it is characterized in that: described Turkish tobaccos comprise any one or more in the whole leaf of Turkish tobaccos, Turkish tobaccos fragment and the broken end of Turkish tobaccos.
3. the production method of Turkish tobaccos type papermaking-method reconstituted tobaccos according to claim 1 is characterized in that: the described aqueous solution that contains organic solvent for extracting Turkish tobaccos is the aqueous solvent of ethanol or propane diols.
4. according to claim 1 or the production method of 3 described Turkish tobaccos type papermaking-method reconstituted tobaccos, it is characterized in that: the described aqueous solution that contains organic solvent for extracting Turkish tobaccos, the volume ratio of ethanol or propane diols and water is: 10～35: 90～65.
5. the production method of Turkish tobaccos type papermaking-method reconstituted tobaccos according to claim 1, it is characterized in that: the mass ratio that feeds intake of described Turkish tobaccos and flue-cured tobacco offal is: 50～80: 50～20.
6. the production method of Turkish tobaccos type papermaking-method reconstituted tobaccos according to claim 1 is characterized in that: the powder that described Turkish tobaccos seed is finish-ground to is the above fine powders of 60 orders.
7. the production method of Turkish tobaccos type papermaking-method reconstituted tobaccos according to claim 1, it is characterized in that: the ratio that described Turkish tobaccos seed fine powder joins in the oriental tobacco leaf concrete is 0.5～10% of oriental tobacco leaf concrete quality.
8. the production method of Turkish tobaccos type papermaking-method reconstituted tobaccos according to claim 1 is characterized in that: described coating fluid allotment solvent is that volume ratio is the mixed solvent of propane diols-glycerine of 1: 1: 1～4-water.
9. it is characterized in that according to claim 1 or the production method of 8 described Turkish tobaccos type papermaking-method reconstituted tobaccos: the oriental tobacco leaf concrete that will add behind the Turkish tobaccos seed fine powder with described allotment solvent is deployed into the coating fluid that density is 1.15～1.25g/ml.
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| CN108451001B (en) * | 2017-12-18 | 2021-02-26 | 云南中烟工业有限责任公司 | Dry-process reconstituted tobacco for heating non-combustible cigarettes and preparation method thereof |
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