CN102009508A - Process for producing film with brushed lines - Google Patents
Process for producing film with brushed lines Download PDFInfo
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- CN102009508A CN102009508A CN2010105145441A CN201010514544A CN102009508A CN 102009508 A CN102009508 A CN 102009508A CN 2010105145441 A CN2010105145441 A CN 2010105145441A CN 201010514544 A CN201010514544 A CN 201010514544A CN 102009508 A CN102009508 A CN 102009508A
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- running roller
- brush line
- film
- line running
- lines
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Abstract
The invention discloses a process for producing a film with brushed lines, which comprises the following steps of: 1, coating a resin layer on a polyethylene terephthalate (PET) film; 2, performing vacuum aluminizing on the PET film coated with the resin layer; and 3, causing the vacuum-aluminized PET film to pass through points of force application of a line brushing roller and a rubber covered roller to die-press lines of the line brushing roller onto the vacuum-aluminized PET film to form the PET film with the brushed lines, wherein the line brushing roller is cyclically heated by hot oil. The process for producing the film with the brushed lines solves the problems in the prior art that film scraps produced in the process of scraping the lines on the PET film easily cause resin pollutions and that the film is often scraped when the lines are scraped on the PET film, and has the characteristics of simplicity, resin raw material saving, high product percent of pass of the film with the brushed lines and high quality of product.
Description
Technical field
The present invention relates to the packing film technical field, particularly relate to a kind of manufacturing technique method of brushing the line film.
Background technology
Brush line film also claims wire drawing die, and the manufacturing technique method of brush line film of the prior art is: at first directly scrape lines on thickness is the PET film of 12 μ m～23 μ m, secondly scrape coating resin on the lines at PET, the more vacuum aluminum-coated brush line film that becomes on resin bed.Yet owing to very easily scratch the PET film when directly scraping lines on the PET film, and the film bits that scrape can cause resin stain, thereby have influence on the quality on brush line film surface, make product percent of pass lower.
Therefore, at deficiency of the prior art, needing badly provides a kind of problem that can avoid PET film knife mark to pass by in the journey producing the film bits and scrape rupture of membranes, and product percent of pass height, quality better, and technology is simply brushed the manufacturing technique method of line film.
Summary of the invention
The objective of the invention is to avoid weak point of the prior art and a kind of problem that can avoid PET film knife mark to pass by in the journey producing the film bits and scrape rupture of membranes is provided, and product percent of pass height, quality better, technology is simply brushed the manufacturing technique method of line film.
Purpose of the present invention is achieved through the following technical solutions:
A kind of manufacturing technique method of brushing the line film is provided, wherein, may further comprise the steps:
Step 1, coating resin layer on the PET film;
Step 2 is carried out the PET film behind the coating resin layer vacuum aluminum-coated;
Step 3 with the force position of the PET film after vacuum aluminum-coated through brush line running roller and rubber roll, is molded into the lines of brush line running roller on the PET film after vacuum aluminum-coated, forms PET brush line film; Wherein, described brush line running roller is the brush line running roller through the Circulation and Hot Oil Spray heating.
Described step 3 is specially: the force position of the PET film after vacuum aluminum-coated being brushed line running roller and rubber roll with the speed process of 50m/min～60m/min, this PET film is softening under the temperature action of the brush line running roller that heats through Circulation and Hot Oil Spray, the lines of brush line running roller is molded on the PET film after vacuum aluminum-coated, when the PET film leaves force position, nature cooling and shaping lines forms PET brush line film.
The pressure of the force position of described brush line running roller and described rubber roll is 500Psi～700Psi.
The pressure of the force position of described brush line running roller and described rubber roll is 550Psi～650Psi.
The pressure of the force position of described brush line running roller and described rubber roll is 600Psi.
The temperature of described brush line running roller through Circulation and Hot Oil Spray heating is 150 ℃～200 ℃.
The temperature of described brush line running roller through Circulation and Hot Oil Spray heating is 165 ℃～185 ℃.
The temperature of described brush line running roller through Circulation and Hot Oil Spray heating is 170 ℃～180 ℃.
Described brush line running roller is installed on the cylindrical lapping bed for the running roller that carries out the Circulation and Hot Oil Spray heating made of iron that will have smooth surface, when this running roller rotates, successively brushes out the brush line running roller that lines is made at its smooth surface with manual with 60# and 80# waterproof abrasive paper.
Described brush line running roller and described rubber roll are arranged at moulding press.
Beneficial effect of the present invention: a kind of manufacturing technique method of brushing the line film of the present invention may further comprise the steps: step 1, coating resin layer on the PET film; Step 2 is carried out the PET film behind the coating resin layer vacuum aluminum-coated; Step 3 with the force position of the PET film after vacuum aluminum-coated through brush line running roller and rubber roll, is molded into the lines of brush line running roller on the PET film after vacuum aluminum-coated, forms PET brush line film; Wherein, described brush line running roller is the brush line running roller through the Circulation and Hot Oil Spray heating.Compared with prior art, the manufacturing technique method of this brush line film has overcome traditional technology prejudice, adopted the manufacturing technique method different with traditional thinking, the step of directly scraping lines on the PET basement membrane in original manufacturing technique method is changed into the brush line running roller mold pressing lines that adopts the Circulation and Hot Oil Spray heating on the PET film after vacuum aluminum-coated, the temperature of the brush line running roller by Circulation and Hot Oil Spray heating is softened, make lines on the force position between brush line running roller and the rubber roll is embossed into PET film after vacuum aluminum-coated, finally form the whole process of PET brush line film.The present invention has overcome in the prior art PET film knife mark and has passed by the film bits that produce in the journey, cause the problem of resin stain easily, and avoided scraping the problem of scraping rupture of membranes that lines often causes often at the PET film, have technology simple, save resinogen material, the product percent of pass height of brush line film, the characteristics of good product quality.
The specific embodiment
With the following Examples the present invention is further described.
Embodiment one:
A kind of manufacturing technique method of brushing the line film of present embodiment is may further comprise the steps:
Step 1, coating resin layer on the PET film.
Step 2 is carried out the PET film behind the coating resin layer vacuum aluminum-coated.
Step 3 with the force position of the PET film after vacuum aluminum-coated through brush line running roller and rubber roll, is molded into the lines of brush line running roller on the PET film after vacuum aluminum-coated, forms PET brush line film; Wherein, described brush line running roller is the brush line running roller through the Circulation and Hot Oil Spray heating.The force position of brush line running roller and rubber roll is brush line running roller and the circumscribed position, point of contact of rubber roll.
Wherein, step 3 is specially: the force position of the PET film after vacuum aluminum-coated being brushed line running roller and rubber roll with the speed process of 50m/min～60m/min, this PET film is softening under the temperature action of the brush line running roller that heats through Circulation and Hot Oil Spray, the lines of brush line running roller is molded on the PET film after vacuum aluminum-coated, when the PET film leaves force position, nature cooling and shaping lines forms PET brush line film.PET film after vacuum aluminum-coated is with the speed process brush line running roller of 50m/min～60m/min and the force position of rubber roll, and when guaranteeing mold pressing lines effect, the production efficiency that can guarantee to brush the line film is so that the application of industrialization and popularization.
Wherein, the pressure of the force position of brush line running roller and rubber roll is 500Psi～700Psi.The pressure of the force position of maintenance brush line running roller and rubber roll can be so that the effect of mold pressing lines be better in this scope, and the quality of finished product brush line film product is better, and can not cause rupture of membranes.
Wherein, the temperature through the brush line running roller of Circulation and Hot Oil Spray heating is 150 ℃～200 ℃.In this scope, can guarantee that the temperature emollescence is just right through the temperature of the brush line running roller of Circulation and Hot Oil Spray heating, the lines of mold pressing is effective, and does not waste energy.
Wherein, the manufacture method of brush line running roller is: the running roller that carries out the Circulation and Hot Oil Spray heating made of iron that will have smooth surface is installed on the cylindrical lapping bed, when this running roller rotates, successively brush out lines with manual with 60# and 80# waterproof abrasive paper, thereby make brush line running roller at its smooth surface.Brush out lines with 60# waterproof abrasive paper at the smooth surface that carries out the running roller of Circulation and Hot Oil Spray heating made of iron by hand earlier with smooth surface, on this basis, go out lines with 80# waterproof abrasive paper in surface brush of carrying out the running roller of Circulation and Hot Oil Spray heating made of iron by hand again with smooth surface, thus can be so that the primary lines that has brushed out shoals.Because the thickness of PET film is 12 μ m～23 μ m, and is thinner, so darker lines is suitable for the PET film do not brushed lines, as nylon gauze brush of the prior art, be provided with the metal wheel of steel wire etc.
Wherein, brush line running roller and rubber roll can be arranged at moulding press.Be convenient to reduce the input of equipment in the brush line film production process process, and save the space.
Embodiment two:
A kind of manufacturing technique method of brushing the line film of present embodiment is may further comprise the steps:
Step 1, coating resin layer on the PET film.
Step 2 is carried out the PET film behind the coating resin layer vacuum aluminum-coated.
Step 3 with the force position of the PET film after vacuum aluminum-coated through brush line running roller and rubber roll, is molded into the lines of brush line running roller on the PET film after vacuum aluminum-coated, forms PET brush line film; Wherein, described brush line running roller is the brush line running roller through the Circulation and Hot Oil Spray heating.The force position of brush line running roller and rubber roll is brush line running roller and the circumscribed position, point of contact of rubber roll.
Wherein, step 3 is with the speed process brush line running roller of 55m/min and the force position of rubber roll with the PET film after vacuum aluminum-coated, softening under the temperature action of the brush line running roller that heats through Circulation and Hot Oil Spray, the lines of brush line running roller is molded on the PET film after vacuum aluminum-coated, when the PET film leaves force position, nature cooling and shaping lines forms PET brush line film.PET film after vacuum aluminum-coated is with the speed process brush line running roller of 55m/min and the force position of rubber roll, and when guaranteeing mold pressing lines effect, the production efficiency that can guarantee to brush the line film is so that the application of industrialization and popularization.
Wherein, the pressure of the force position of brush line running roller and rubber roll is 550Psi～650Psi.The pressure that keeps brush line running roller and the force position of rubber roll can be so that the better effects if of mold pressing lines in this scope, and the quality of finished product brush line film product is better, and can not cause the phenomenon generation of rupture of membranes.
Wherein, the temperature through the brush line running roller of Circulation and Hot Oil Spray heating is 165 ℃～185 ℃.In this scope, can guarantee that the temperature emollescence is just right through the temperature of the brush line running roller of Circulation and Hot Oil Spray heating, the lines of mold pressing is effective, and does not waste energy.
Wherein, the manufacture method of brush line running roller: for the running roller that carries out the Circulation and Hot Oil Spray heating made of iron that will have smooth surface is installed on the cylindrical lapping bed, when this running roller rotates, successively brush out lines with manual with 60# and 80# waterproof abrasive paper, thereby make brush line running roller at its smooth surface.Brush out lines with 60# waterproof abrasive paper at the smooth surface that carries out the running roller of Circulation and Hot Oil Spray heating made of iron by hand earlier with smooth surface, on this basis, go out lines with 80# waterproof abrasive paper in surface brush of carrying out the running roller of Circulation and Hot Oil Spray heating made of iron by hand again with smooth surface, thus can be so that the primary lines that has brushed out shoals.Because the thickness of PET film is 12 μ m～23 μ m, and is thinner, so darker lines is suitable for the PET film do not brushed lines, as nylon gauze brush of the prior art, be provided with the metal wheel of steel wire etc.
Wherein, brush line running roller and rubber roll can be arranged at moulding press.Be convenient to reduce the input of equipment in the brush line film production process process, and save the space.
Embodiment three:
A kind of manufacturing technique method of brushing the line film of present embodiment is may further comprise the steps:
Step 1, coating resin layer on the PET film.
Step 2 is carried out the PET film behind the coating resin layer vacuum aluminum-coated.
Step 3 with the force position of the PET film after vacuum aluminum-coated through brush line running roller and rubber roll, is molded into the lines of brush line running roller on the PET film after vacuum aluminum-coated, forms PET brush line film; Wherein, described brush line running roller is the brush line running roller through the Circulation and Hot Oil Spray heating.The force position of brush line running roller and rubber roll is brush line running roller and the circumscribed position, point of contact of rubber roll.
Wherein, step 3 is with the speed process brush line running roller of 58m/min and the force position of rubber roll with the PET film after vacuum aluminum-coated, softening under the temperature action of the brush line running roller that heats through Circulation and Hot Oil Spray, the lines of brush line running roller is molded on the PET film after vacuum aluminum-coated, when the PET film leaves force position, nature cooling and shaping lines forms PET brush line film.PET film after vacuum aluminum-coated is with the speed process brush line running roller of 58m/min and the force position of rubber roll, and when guaranteeing mold pressing lines effect, the production efficiency that can guarantee to brush the line film is so that the application of industrialization and popularization.
Wherein, the pressure of the force position of brush line running roller and rubber roll can be selected 580 Psi or 600 Psi or 630 Psi, wherein is preferably 600Psi.Can be so that the better effects if of mold pressing lines, the stay in grade of finished product brush line film product, and can not cause the phenomenon of rupture of membranes to produce.
Wherein, the temperature through the brush line running roller of Circulation and Hot Oil Spray heating is 170 ℃～180 ℃.Preferred temperature is 175 ℃.Can also select 172 ℃ or 178 ℃ in its scope.In this scope, can guarantee that the temperature emollescence is just right through the temperature of the brush line running roller of Circulation and Hot Oil Spray heating, the lines of mold pressing is effective, and does not waste energy.
Wherein, the manufacture method of brush line running roller: for the running roller that carries out the Circulation and Hot Oil Spray heating made of iron that will have smooth surface is installed on the cylindrical lapping bed, when this running roller rotates, successively brush out lines with manual with 60# and 80# waterproof abrasive paper, thereby make brush line running roller at its smooth surface.Brush out lines with 60# waterproof abrasive paper at the smooth surface that carries out the running roller of Circulation and Hot Oil Spray heating made of iron by hand earlier with smooth surface, on this basis, go out lines with 80# waterproof abrasive paper in surface brush of carrying out the running roller of Circulation and Hot Oil Spray heating made of iron by hand again with smooth surface, thus can be so that the primary lines that has brushed out shoals.Because the thickness of PET film is 12 μ m～23 μ m, and is thinner, so darker lines is suitable for the PET film do not brushed lines, as nylon gauze brush of the prior art, be provided with the metal wheel of steel wire etc.
Wherein, brush line running roller and rubber roll can be arranged at moulding press.Be convenient to reduce the input of equipment in the brush line film production process process, and save the space.
Should be noted that at last; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although the present invention has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the essence and the scope of technical solution of the present invention.
Claims (10)
1. manufacturing technique method of brushing the line film is characterized in that: may further comprise the steps:
Step 1, coating resin layer on the PET film;
Step 2 is carried out the PET film behind the coating resin layer vacuum aluminum-coated;
Step 3 with the force position of the PET film after vacuum aluminum-coated through brush line running roller and rubber roll, is molded into the lines of brush line running roller on the PET film after vacuum aluminum-coated, forms PET brush line film; Wherein, described brush line running roller is the brush line running roller through the Circulation and Hot Oil Spray heating.
2. the manufacturing technique method of brush line film according to claim 1, it is characterized in that: described step 3 is specially: the force position of the PET film after vacuum aluminum-coated being brushed line running roller and rubber roll with the speed process of 50m/min～60m/min, this PET film is softening under the temperature action of the brush line running roller that heats through Circulation and Hot Oil Spray, the lines of brush line running roller is molded on the PET film after vacuum aluminum-coated, when the PET film leaves force position, nature cooling and shaping lines forms PET brush line film.
3. the manufacturing technique method of brush line film according to claim 1 and 2 is characterized in that: the pressure of the force position of described brush line running roller and described rubber roll is 500Psi～700Psi.
4. the manufacturing technique method of brush line film according to claim 3 is characterized in that: the pressure of the force position of described brush line running roller and described rubber roll is 550Psi～650Psi.
5. the manufacturing technique method of brush line film according to claim 4 is characterized in that: the pressure of the force position of described brush line running roller and described rubber roll is 600Psi.
6. the manufacturing technique method of brush line film according to claim 1 and 2 is characterized in that: the temperature of described brush line running roller through Circulation and Hot Oil Spray heating is 150 ℃～200 ℃.
7. the manufacturing technique method of brush line film according to claim 6 is characterized in that: the temperature of described brush line running roller through Circulation and Hot Oil Spray heating is 165 ℃～185 ℃.
8. the manufacturing technique method of brush line film according to claim 7 is characterized in that: the temperature of described brush line running roller through Circulation and Hot Oil Spray heating is 170 ℃～180 ℃.
9. the manufacturing technique method of brush line film according to claim 1 and 2, it is characterized in that: described brush line running roller is installed on the cylindrical lapping bed for the running roller that carries out the Circulation and Hot Oil Spray heating made of iron that will have smooth surface, when this running roller rotates, successively brush out the brush line running roller that lines is made with 60# and 80# waterproof abrasive paper at its smooth surface with manual.
10. the manufacturing technique method of brush line film according to claim 1 and 2 is characterized in that: described brush line running roller and described rubber roll are arranged at moulding press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010514544 CN102009508B (en) | 2010-10-21 | 2010-10-21 | Process for producing film with brushed lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010514544 CN102009508B (en) | 2010-10-21 | 2010-10-21 | Process for producing film with brushed lines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102009508A true CN102009508A (en) | 2011-04-13 |
| CN102009508B CN102009508B (en) | 2012-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010514544 Expired - Fee Related CN102009508B (en) | 2010-10-21 | 2010-10-21 | Process for producing film with brushed lines |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511846A (en) * | 2013-11-19 | 2015-04-15 | 东莞金太阳研磨股份有限公司 | Film sandpaper production method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK221577A (en) * | 1977-01-18 | 1978-07-19 | Consort Papier Peint | WEIGHT CLOTHING |
| US5014084A (en) * | 1990-01-18 | 1991-05-07 | The Mead Corporation | Apparatus for forming images on plain paper |
| CN101092069A (en) * | 2006-12-20 | 2007-12-26 | 海南现代高科实业有限公司 | VMPET coated thin film, and production method |
| CN101746203A (en) * | 2009-11-25 | 2010-06-23 | 中国乐凯胶片集团公司 | Preparation method of wire drawing decorative film |
| CN201597220U (en) * | 2009-12-23 | 2010-10-06 | 吕祝良 | Decorative film coating device |
-
2010
- 2010-10-21 CN CN 201010514544 patent/CN102009508B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK221577A (en) * | 1977-01-18 | 1978-07-19 | Consort Papier Peint | WEIGHT CLOTHING |
| US5014084A (en) * | 1990-01-18 | 1991-05-07 | The Mead Corporation | Apparatus for forming images on plain paper |
| CN101092069A (en) * | 2006-12-20 | 2007-12-26 | 海南现代高科实业有限公司 | VMPET coated thin film, and production method |
| CN101746203A (en) * | 2009-11-25 | 2010-06-23 | 中国乐凯胶片集团公司 | Preparation method of wire drawing decorative film |
| CN201597220U (en) * | 2009-12-23 | 2010-10-06 | 吕祝良 | Decorative film coating device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511846A (en) * | 2013-11-19 | 2015-04-15 | 东莞金太阳研磨股份有限公司 | Film sandpaper production method |
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| Publication number | Publication date |
|---|---|
| CN102009508B (en) | 2012-12-12 |
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Granted publication date: 20121212 Termination date: 20181021 |