CN101985910A - Automobile noise reduction air cleaner - Google Patents

Automobile noise reduction air cleaner Download PDF

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Publication number
CN101985910A
CN101985910A CN 201010270983 CN201010270983A CN101985910A CN 101985910 A CN101985910 A CN 101985910A CN 201010270983 CN201010270983 CN 201010270983 CN 201010270983 A CN201010270983 A CN 201010270983A CN 101985910 A CN101985910 A CN 101985910A
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CN
China
Prior art keywords
air
noise reduction
location
filter
filter core
Prior art date
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Pending
Application number
CN 201010270983
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Chinese (zh)
Inventor
王三杰
盛宝祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taicang Lianhong Electric & Plastic Co Ltd
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Taicang Lianhong Electric & Plastic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Taicang Lianhong Electric & Plastic Co Ltd filed Critical Taicang Lianhong Electric & Plastic Co Ltd
Priority to CN 201010270983 priority Critical patent/CN101985910A/en
Publication of CN101985910A publication Critical patent/CN101985910A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automobile noise reduction air cleaner, comprising a casing, a filter core and a casing cover, wherein the casing cover covers the casing; the filter core is positioned between the casing and the casing cover; the casing is divided into three cavities, including an air resonant cavity, an airflow swirl cavity and a gas outflow cavity; the casing is further provided with an air inlet and an air outlet thereon; the air inlet is connected with the air resonant cavity; the air outlet is connected with the gas outflow cavity; the filter core is composed of a filter body, a gas guide block and an exhaust hole; the filter body is positioned above the airflow swirl cavity; the gas guide block is positioned above the air resonant cavity; the exhaust hole is corresponding to the air outlet; and a gas communication cavity is formed between the filter core and the casing cover. According to the invention, the air resonant cavity is arranged inside the casing, thereby diminishing volume, simplifying structure, prolonging service life and obtaining better easiness for installation and maintenance; the filter body made of filter effectively reduces the noise of the air cleaner and enhances the air filtration ability of the air cleaner.

Description

A kind of automobile noise reduction air-strainer
Technical field
The air-strainer that the present invention relates to use in the automobile specifically is a kind of air purification effect of both having played, and can reduce the automobile noise reduction air-strainer of the noise that sucks the air generation again.
Background technique
Motor car engine produces power by the burning of gasoline and air mixing, need suck the auxiliary gasoline combustion of a large amount of air during motor car engine work.Because the circumstance complication of automobilism, often motor has sucked a large amount of impurity when sucking air.The existence of impurity can cause a series of problems in the air: airborne impurity enters in the machine oil of motor, has influenced the purity of machine oil, causes the heavy wear of motor; If impurity is excessive, then might stop up and might stop up the engine air throttle valve body, cause engine operation not smooth, even cause whole motor damage to work.Therefore, air must filter before entering motor.
The air-strainer of automobile use at present is because the suction air is large-minded, and air communication is crossed filter cleaner and produced bigger noise.In order to reduce noise, existing air-strainer all has the harmonic shock body, and this resonant body so just causes the bulky of whole air-strainer between suction tude and housing, unfavorable installation; Because automobile is subjected to the strong frequent vibrations of jolting easily in traveling process, air-strainer also is given a shock again, is connected the vibrations that are subjected to jolting of resonant body between suction tude and the housing and is easy to damage, need frequently replacing, increased the user cost of automobile.
Summary of the invention
Goal of the invention:, the invention provides and a kind ofly can reduce automobile noise reduction air-strainer inflow noise, that be difficult for being badly shaken, that the filtered air ability is strong in order to solve the deficiencies in the prior art.
Technological scheme: in order to realize above purpose, a kind of automobile noise reduction air-strainer of the present invention comprises housing, filter core and cap; The lid cap is above housing; Filter core is between housing and cap;
The main body of described housing is divided into three chambeies: air resonance chamber, airflow cyclotron cavity and gas exhaust chamber; Also be provided with suction port and air outlet on the described housing; Suction port links to each other with the air resonance chamber; The air outlet links to each other with the gas exhaust chamber; Because the air resonance chamber has replaced original air resonance body, air resonance body and air-strainer are combined together, be equivalent to the air resonance body has been put into the housing of air-strainer, reduced the overall volume of air-strainer, easy for installation, saved the space.
Described filter core is made of filter, gas channeling piece and exhaust port; Filter is positioned at the top of airflow cyclotron cavity; The gas channeling piece is positioned at the top in air resonance chamber; Exhaust port is corresponding with the air outlet; The air installation certain orientation that will suck in the air-strainer that is provided with of gas channeling piece imports in the airflow cyclotron cavity fast; In the prior art, the air that enters air-strainer produces strong vibrations and noise in a jumble because of direction, because direction of air is mixed and disorderly, is subjected to force direction inconsistent simultaneously, has reduced the air total amount by air-strainer, has reduced the working efficiency of air-strainer; Among the present invention, is (which type of guide pad wanted clearly to adopt the gas channeling piece?) after, the air that enters air-strainer changes the air-flow traffic direction through the gas channeling piece, make air-flow enter airflow cyclotron cavity fast, reduced the time of air-flow in the air-strainer internal flow, improve the air total amount of the air-strainer of flowing through in the relative time, strengthened the working efficiency of air-strainer.
Cap described in the present invention covers above filter core, forms the gas stream cavity between filter core and the cap.
In order better to play the effect of filtered air, the filter of described filter core is wavy among the present invention; And the filter of described filter core adopts filter paper to make.Because filter paper filter efficiency height, the effectively airborne impurity of filtering; Again owing to filter undulate in the filter core, increased the effective area of contact of filter core, further improved the ability of the clean air of filter, improved simultaneously the whole endurance strength of filter again, can not cause breakage, improve serviceability, service time and the quality of product of product because not bearing the air strong wallop; Moreover because filter paper itself has the effect of absorption of noise, the filter element filtering body that adopts filter paper to make among the present invention can effectively reduce air and enter the noise that air-strainer produces; The working life of air filter for automobile and the quality of product have been improved.
Among the present invention, the chamber wall of the airflow cyclotron cavity in the described housing is provided with the stiffening rib and the gas channeling piece that circles round, the acting as of the stiffening rib and the gas channeling piece setting of circling round among the present invention: the intensity that 1, increases air filtering device structure; 2, gas is carried out water conservancy diversion, reduce the output of air-strainer internal gas flow fine jade, promptly reduce the mutual collision of air-flow.
Equally in order better to improve the working efficiency of automobile noise reduction air-strainer of the present invention, the inwall of described cap is provided with stiffening rib, the fast flow speed and direction of the guiding air outlet of the air of the gas stream cavity between filter core and the cap of flowing through stiffening rib on the cap.
Among the present invention, in order further to reduce the noise of automobile noise reduction air-strainer of the present invention, the filter edge of described filter core is provided with the rubber frame, and wherein filter and rubber frame can adopt the integrated method of thermoplastic to be fixed together; Because rubber frame good springiness, effectively damping, sealing make filter core can be good at being fixed between housing and the cap, have improved the quality of product.
For automobile noise reduction air-strainer is fixedly installed on the motor, also be provided with three location and installation holes on the described housing among the present invention: the first location and installation hole, the second location and installation hole and the 3rd location and installation hole;
Horizontal equivalent A is between first center, location and installation hole and the center, the second location and installation hole: 144.4mm-145.6mm;
Perpendicular distance B between first center, location and installation hole and the center, the second location and installation hole is: 131.4mm-132.6mm;
Perpendicular distance C is between first center, location and installation hole and the center, the 3rd location and installation hole: 311.7mm-314.3mm;
Perpendicular distance D is between first center, location and installation hole and the air outlet hole center: 224.1mm-225.9mm.
Among the present invention on the filter core axial width E of gas channeling piece be 84.31mm, the height F be 23.5mm.
Beneficial effect: a kind of automobile noise reduction air-strainer provided by the invention, compared with prior art, advantage of the present invention is:
1, owing among the present invention, the air resonance chamber is arranged in the housing, dwindles the volume of whole air-strainer, simplified the structure of air-strainer, prolonged working life, be easier to installation and maintenance.
2, make owing to the filter in the filter core among the present invention adopts filter paper, effectively reduced the noise of air-strainer, improved ability, the efficient of air-strainer filtered air.
3, since among the present invention because the stiffening rib that all adds in housing and the cap has been made guiding to the flow direction of air, alleviate the vibrations that cause because suck a large amount of air, strengthened working efficiency, the minimizing system resistance of air-strainer.
4,, effectively played effect shockproof, sealing owing to the application of nonwovens among the present invention and rubber frame.
Description of drawings
Fig. 1 is the plan view of a kind of automobile noise reduction air-strainer of the present invention;
Fig. 2 is the structural representation of a kind of automobile noise reduction air-strainer middle shell of the present invention;
Fig. 3 is the structural representation of filter core in a kind of automobile noise reduction air-strainer of the present invention;
Fig. 4 is the structural representation of cap in a kind of automobile noise reduction air-strainer of the present invention;
Fig. 5 is a kind of automobile noise reduction air-strainer axial section structural representation of the present invention;
Fig. 6 is the axial section schematic representation of filter in a kind of automobile noise reduction air-strainer of the present invention;
Fig. 7 is gas flow figure in a kind of automobile noise reduction air-strainer of the present invention;
Fig. 8 is gas flow figure in a kind of automobile noise reduction air filter housing of the present invention;
Fig. 9 is gas flow figure in a kind of automobile noise reduction air-strainer cap of the present invention;
Figure 10 is a location and installation hole schematic representation on a kind of automobile noise reduction air filter housing of the present invention;
Figure 11 is a kind of automobile noise reduction air cleaner cartridge gas channeling piece schematic representation of the present invention;
Figure 12 is the generalized section at G-G place among Figure 11;
Figure 13 is the circle round position view of gas channeling piece of a kind of automobile noise reduction air-strainer middle shell of the present invention;
Figure 14 is an induction noise experimental data figure in the embodiment of the invention;
Figure 15 is an embodiment of the invention middle shell radiated noise experimental data figure.
Embodiment:
Below in conjunction with specific embodiment, further illustrate the present invention, should understand these embodiments only is used to the present invention is described and is not used in and limit the scope of the invention, after having read the present invention, those skilled in the art all fall within the application's claims to the modification of the various equivalent form of values of the present invention and limit.
Embodiment
As Fig. 1-a kind of automobile noise reduction air-strainer shown in Figure 6, it comprises: housing 1, filter core 2 and cap 3; Cap 3 covers on housing 1, and filter core 2 is positioned in the middle of housing 1 and the cap 2;
Described housing 1 is divided into three cavitys: air resonance chamber 13, airflow cyclotron cavity 14 and gas exhaust chamber 15; Also be provided with suction port 11 and air outlet 12 on the described housing 1; Suction port 11 links to each other with air resonance chamber 13, and the air that flows into entry port 11 at first enters the air resonance chamber; Air outlet 12 links to each other (as shown in Figure 2) with gas exhaust chamber 14; The inwall of housing 1 is provided with circle round gas channeling piece 25 and stiffening rib.
Described filter core 2 constitutes (as shown in Figure 3) by filter 21, gas channeling piece 22 and exhaust port 23; Filter 21 is by the filter paper of undulate; The outside of filter paper body is provided with a circle rubber frame (as shown in Figure 6); Filter paper body 21 is covered in airflow cyclotron cavity 14 tops of housing 1; Gas channeling piece 22 is positioned at the top in air resonance chamber 13; Exhaust port 23 is relative with air outlet 12;
Be provided with stiffening rib in the shell wall of described cap 3; Cap 3 and filter core 2 fasten the back and form gas stream cavity 24 between cap 3 and filter cores 2.
Working procedure: (as Fig. 7, Fig. 8, Fig. 9)
When the described automobile noise reduction of present embodiment air-strainer was worked, air flowed into from suction port 11; At first flow to air resonance chamber 13; Under the guiding of gas channeling piece 22, gas enters airflow cyclotron cavity 14 according to certain orientation, the circle round gas of the 25 pairs of inflows of gas channeling piece of circling round in the chamber 14 of gas leads, reduce gas circle round chamber 14 internal gas flow fine jades output, reduce the mutual collision of air-flow, allow the gas that flows into fast by the filter 21 of filter core, 21 pairs of air of filter filter; The airborne impurity of filtering; The gas that flows through filter 21 enters the gas stream cavity 24 of filter core 2 and cap 3 formation; Fast flow speed and direction exhaust hole 23 under the guiding of stiffening rib flows to air outlet 12 through exhaust port 23 in gas stream cavity 24, enters the auxiliary gasoline combustion of motor car engine.
Housing described in the present embodiment 1 is provided with three location and installation holes: the first location and installation hole 31, the second location and installation hole 32 and the 3rd location and installation hole 33; Horizontal equivalent A is between 31 centers, the first location and installation hole and 32 centers, the second location and installation hole: 145mm; Perpendicular distance B between 31 centers, the first location and installation hole and 32 centers, the second location and installation hole is: 132mm; Perpendicular distance C is between 31 centers, the first location and installation hole and 33 centers, the 3rd location and installation hole: 313mm; Perpendicular distance D is 225mm between 31 centers, the first location and installation hole and air outlet hole 12 centers.
And in the present embodiment on the filter core 2 the axial width E of gas channeling piece 22 be 84.31mm, the height F be 23.5mm.
The described automobile noise reduction of present embodiment air-strainer is carried out the gas handling system noise test:
Experimental program is as follows:
For the shielding engine noise, open hood, with stereotype and sound-absorbing material covering engine cabin, sky filter and suction tude taking-up are placed on the sound insulating material;
Induction noise: the third gear full throttle, when measuring engine speed from 1000rpm~6000rpm, suction port 45 degree are apart from the noise at 100mm place.
Test vehicle, test specimen and state are as follows
Vehicle model: Octavia FL;
Engine type: in-line four cylinder
Engine displacement: 1.4L, 1.6L
Test specimen: gas handling system exemplar 2 covers
Testing installation
Experimental enviroment: anechoic room
Testing installation: low noise rotary drum
Test system: LMS SCADASIII 305 number extraction systems
Acoustic sensor: G.R.A.S 1/2 " the free field microphone that polarizes in advance
Engine rotation speed sensor: little wild IP-296 pincers type firing pulse sensor
Test data
Induction noise such as Figure 14; Housing radiated noise such as Figure 15.

Claims (9)

1. automobile noise reduction air-strainer, it is characterized in that: this automobile noise reduction air-strainer comprises housing (1), filter core (2) and cap (3); Lid shell (3) covers in housing (1) top; Filter core (2) is positioned between housing (1) and the cap (3);
The main body of described housing (1) is divided into three chambeies: air resonance chamber (13), airflow cyclotron cavity (14) and gas exhaust chamber (15); Also be provided with suction port (11) and air outlet (12) on the described housing (1); Suction port (11) links to each other with air resonance chamber (13); Air outlet (12) links to each other with gas exhaust chamber (15);
Described filter core (2) is made of filter (21), gas channeling piece (22) and exhaust port (23); Filter (21) is positioned at the top of airflow cyclotron cavity (14); Gas channeling piece (22) is positioned at the top of air resonance chamber (13); Exhaust port (23) is corresponding with air outlet (12);
Described cap (3) covers in the top of filter core (2), forms gas stream cavity (24) between filter core (2) and the cap (3).
2. a kind of automobile noise reduction air-strainer according to claim 1, it is characterized in that: the filter of described filter core (21) is wavy.
3. a kind of automobile noise reduction air-strainer according to claim 2 is characterized in that: the filter of described filter core (21) adopts filter paper to make.
4. a kind of automobile noise reduction air-strainer according to claim 1, it is characterized in that: the chamber wall of the airflow cyclotron cavity of described housing (14) is provided with stiffening rib.
5. a kind of automobile noise reduction air-strainer according to claim 1 is characterized in that: also be provided with one group of gas channeling piece (25) that circles round on the chamber wall of the airflow cyclotron cavity of described housing (14).
6. a kind of automobile noise reduction air-strainer according to claim 1, it is characterized in that: the inwall of described cap (3) is provided with stiffening rib.
7. a kind of automobile noise reduction air-strainer according to claim 3 is characterized in that: the filter of described filter core (21) edge is provided with the rubber frame.
8. a kind of automobile noise reduction air-strainer according to claim 1 is characterized in that: also be provided with three location and installation holes on the described housing (1): the first location and installation hole (31), the second location and installation hole (32) and the 3rd location and installation hole (33);
Horizontal equivalent A is between (31) center, the first location and installation hole and the center, the second location and installation hole (32): 144.4mm-145.6mm;
Perpendicular distance B between (31) center, the first location and installation hole and the center, the second location and installation hole (32) is: 131.4mm-132.6mm;
Perpendicular distance C is between (31) center, the first location and installation hole and the center, the 3rd location and installation hole (33): 311.7mm-314.3mm;
Perpendicular distance D is between (31) center, the first location and installation hole and air outlet hole (12) center: 224.1mm-225.9mm.
9. a kind of automobile noise reduction air-strainer according to claim 1 is characterized in that: the axial width E that described filter core (2) is gone up gas channeling piece (22) is 84.31mm, and height F is 23.5mm.
CN 201010270983 2010-09-02 2010-09-02 Automobile noise reduction air cleaner Pending CN101985910A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 201010270983 CN101985910A (en) 2010-09-02 2010-09-02 Automobile noise reduction air cleaner

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102953873A (en) * 2012-12-12 2013-03-06 安徽江淮汽车股份有限公司 Air filter for car
CN106089512A (en) * 2016-08-25 2016-11-09 奇瑞商用车(安徽)有限公司 A kind of air filter for automobile
CN109578184A (en) * 2018-09-05 2019-04-05 广东恒勃滤清器有限公司 A kind of air cleaner for motorcycle
CN112443434A (en) * 2019-08-30 2021-03-05 本田技研工业株式会社 Air filter
CN112963275A (en) * 2020-12-30 2021-06-15 重庆宗申创新技术研究院有限公司 Motorcycle and engine air intake system and empty filter thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020104490A1 (en) * 2001-02-07 2002-08-08 Keisuke Itakura Cooling mechanism for engine electronic control module
JP2004308462A (en) * 2003-04-03 2004-11-04 Toyota Motor Corp Air cleaner
DE102006060271A1 (en) * 2006-12-20 2008-06-26 Volkswagen Ag Motor vehicle motor air filter housing, in two parts, has dividing walls defining chambers for air inflow/outflow and the filter with resonance chambers formed by reinforcement ribs
CN201300020Y (en) * 2008-11-09 2009-09-02 蚌埠市昊业滤清器有限公司 PU air filter element
CN201858054U (en) * 2010-09-02 2011-06-08 太仓市联宏电塑有限公司 Noise-reduction air filter of automobile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020104490A1 (en) * 2001-02-07 2002-08-08 Keisuke Itakura Cooling mechanism for engine electronic control module
JP2004308462A (en) * 2003-04-03 2004-11-04 Toyota Motor Corp Air cleaner
DE102006060271A1 (en) * 2006-12-20 2008-06-26 Volkswagen Ag Motor vehicle motor air filter housing, in two parts, has dividing walls defining chambers for air inflow/outflow and the filter with resonance chambers formed by reinforcement ribs
CN201300020Y (en) * 2008-11-09 2009-09-02 蚌埠市昊业滤清器有限公司 PU air filter element
CN201858054U (en) * 2010-09-02 2011-06-08 太仓市联宏电塑有限公司 Noise-reduction air filter of automobile

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102953873A (en) * 2012-12-12 2013-03-06 安徽江淮汽车股份有限公司 Air filter for car
CN106089512A (en) * 2016-08-25 2016-11-09 奇瑞商用车(安徽)有限公司 A kind of air filter for automobile
CN106089512B (en) * 2016-08-25 2018-11-20 奇瑞商用车(安徽)有限公司 A kind of air filter for automobile
CN109578184A (en) * 2018-09-05 2019-04-05 广东恒勃滤清器有限公司 A kind of air cleaner for motorcycle
CN109578184B (en) * 2018-09-05 2023-08-29 广东恒勃滤清器有限公司 motorcycle air filter
CN112443434A (en) * 2019-08-30 2021-03-05 本田技研工业株式会社 Air filter
CN112963275A (en) * 2020-12-30 2021-06-15 重庆宗申创新技术研究院有限公司 Motorcycle and engine air intake system and empty filter thereof

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Application publication date: 20110316