CN101975448A

CN101975448A - Horizontal shell boiler

Info

Publication number: CN101975448A
Application number: CN 201010188845
Authority: CN
Inventors: 卢海刚; 任惠军; 刘朝堂; 孙交成
Original assignee: ANYANG FANGKUAI BOILER Co Ltd
Current assignee: ANYANG FANGKUAI BOILER Co Ltd
Priority date: 2010-05-14
Filing date: 2010-05-14
Publication date: 2011-02-16

Abstract

The invention provides a horizontal shell boiler, belonging to the heating equipment field, and specifically relating to the fuel oil-fuel gas two-return shell hot water or steam boiler. The technical scheme is as follows: the left end of a full waveform boiler furnace is communicated with a burner and the right end thereof and the top of the boiler furnace are of an integrated structure and communicated with a convection bank of a hearth; the convection bank of the hearth is sequentially backwards communicated with a rear smoke box, a convection heating surface, a front smoke box and a smoke outlet; and steel tubes in the convection bank of the hearth are triangularly and equidistantly arranged in parallel, wherein the distance is R plus (18-20)mm (R is diameter); and when the rated thermal power of the boiler is 0.5t-20t and when the diameter of the hearth is 400-1700mm, the diameter of each steel tubes is phi45-phi70mm and the wall thickness of each steel tubes is 3mm-4mm. The horizontal shell boiler has the beneficial effects of reducing steel consumption of equipment, enhancing heating property, preventing irradiation damage of flame to the rear smoke box, improving heat exchange efficiency and obviously prolonging the service life of the rear smoke box.

Description

A kind of cylindrical horizontal boiler

Technical field

The invention belongs to the heating equipment field, two backhaul pan shell type hot water or steam boilers of particularly a kind of fuel oil, combustion gas.

Background technology

Boiler is a kind of heating equipment, is to utilize oil or gas to be fuel, produces heat through burning and produces steam or hot water.The fuel vapor horizontal boiler typical case type of furnace had in the past: 1, the wet back of the body of horizontal following current three backhaul smaller hard flour pancake boilers.2, smaller hard flour pancake boiler strile-backs at horizontal center.3, dried back of the body formula two backhaul smaller hard flour pancake boilers etc. have following characteristics respectively:

1, the wet back of the body of horizontal following current three backhaul smaller hard flour pancake boilers.This boiler smoke hot-fluid flow process is: the flue → chamber of strile-bacing → first convection heating surface → front smoke box → second convection heating surface → back smoke box → chimney.Its shortcoming is, the shell diameter is bigger, and smoke pipe quantity is many, steel consumption amount height, and the chamber flue diameter that strile-backs is bigger, and it is relatively poor to bear the external pressure ability, and the heap(ed) capacity of boiler is restricted, and rated capacity is less than 20t/h; The boiler manufacturing process complexity;

2, smaller hard flour pancake boiler strile-backs at horizontal center.This boiler smoke hot-fluid flow process is: flue → front smoke box → first convection heating surface → back smoke box → chimney.Its shortcoming is, the boiler manufacturing process complexity, because of the restriction of size of burner hearth and the flue gas that backflows to the influence of flame holding, be unsuitable for making the above boiler of 4t/h.

3, dried back of the body formula two backhaul smaller hard flour pancake boilers.This boiler smoke hot-fluid flow process is: flue → back smoke box → first convection heating surface → front smoke box → chimney.Because this boiler does not have the flue top, the burner hearth rear end promptly is the back smoke box, and back smoke box is subjected to the direct radiation of flame, and condition of work is abominable, and the life-span is low, and maintenance workload is big.

Summary of the invention

The objective of the invention is to change internal structure, the new heat proof material of employing of horizontal boiler, improve boiler smoke thermal flow process method simultaneously to overcome the defective of aforementioned three kinds of boilers.

Technical scheme of the present invention is: all-wave shape flue left end is communicated with burner, and right-hand member is structure as a whole with the flue top and is communicated with the burner hearth convection bank, and the burner hearth convection bank is communicated with back smoke box, convection heating surface, front smoke box and exhaust opening backward successively; Equidistant being arranged in parallel triangular in shape between each steel pipe of burner hearth convection bank, spacing are R+ (18～20) mm (R is a diameter), and the distance that the steel pipe two ends are higher than flue plane, top and smoke box antetheca plane, back weld seam is no more than 5mm; Steam ton when the thermal power rating of boiler steams ton from 0.5 to 20, when furnace diameter was 400～1700mm, diameter of steel tube was φ 45～φ 70mm, and thickness of steel pipe is 3mm～4mm.

Beneficial effect of the present invention: under the same size situation, this boiler reduces 12～15% with respect to the steel consumption amount of the wet back of the body of following current three backhaul smaller hard flour pancake boilers, horizontal relatively center strile-back that smaller hard flour pancake boiler steel consumption amount reduces 6～10%, with the horizontal dried back of the body be two backhaul smaller hard flour pancake boiler overall dimensions when suitable, performance significantly improves.Owing to establish flue top and burner hearth convection bank at roof of the furnace, stoped the radiation damage of flame to the back smoke box, it is long-pending to have increased radiation heating-surface, has reduced the exhaust gas temperature of boiler, has improved heat exchange efficiency; This boiler chamber of not strile-bacing, furnace diameter is less than the center of the same specification chamber boiler furnace flue diameter that strile-backs, and flue is an all-wave shape flue, and bearing capacity significantly strengthens.Back smoke box heat insulation layer adopts novel light alumina silicate flame-proof thermal insulation material, and anti-rapid heat cycle and weather-proof ability are strong, the service life of having improved back smoke box greatly.

Description of drawings

Accompanying drawing 1 is a structural representation of the present invention.

Accompanying drawing 2 is plan structure schematic diagrames of the present invention.

Accompanying drawing 3 is A-A cross-sectional view.

The specific embodiment

All-wave shape flue 2-1 is housed in the furnace shell 3, all-wave shape flue 2-1 left end links to each other with burner 13, right-hand member and flue top 2-2 are structure as a whole, the diameter of all-wave shape flue 2-1 is the center of same specification 80～90% of the boiler furnace flue diameter that strile-backs, the right side of flue top 2-2 is communicated with burner hearth convection bank 4, every steel pipe left end of convection bank 4 pass 2-2 plane, flue top and with this face bonding be one, its right-hand member passes back smoke box 5 antethecas and this antetheca face bonding is an one.Equidistant being arranged in parallel triangular in shape between burner hearth convection bank 4 each steel pipe, spacing are R+ (18～20) mm (R is a diameter), and the distance that the steel pipe two ends are higher than 2-2 plane, flue top and back smoke box 5 antetheca plane weld seams is no more than 5mm; Steam ton when the thermal power rating of boiler steams ton from 0.5 to 20, when furnace diameter was 400～1700mm, diameter of steel tube was φ 45～φ 70mm, and thickness of steel pipe is 3mm～4mm.Burner hearth convection bank 4 is communicated with back smoke box 5 backward, and the heat insulation layer 7 of back smoke box 5 adopts lightweight alumina silicate flame-proof thermal insulation material, and its maximum operating temperature can reach 1100 ℃, the service life of having improved back smoke box greatly.Back smoke box 5 is communicated with convection heating surface 12, links front smoke box 11 and exhaust opening 10 then.Furnace shell 3 tops also are equipped with main gas port 8 and safety valve 9, and sewage draining exit 14 is equipped with in the bottom, and right-hand member is equipped with spring explosion proof door 6.The boiler smoke thermal flow process is as follows: air spontaneous combustion device 13 air inlets enter, in burner 13, carry out the ejection burning of partially mixed back with fuel, fuel is finished burning in burner hearth 1, discharge a large amount of heats, the high-temperature flue gas that burning forms is smoke box 5 after the convection bank 4 on the 2-2 end face of flue top enters, smoke box 5 invagination turnbacks enter convection heating surface 12 in the back, convection heating surface 12 is formed (also can be made up of light pipe+turbolator) by threaded flue, strengthen heat convection, improve heat exchange efficiency, flue gas enters front smoke box 11 behind convection heating surface 12, upwards folding turn 90 degrees then, enters atmosphere through exhaust opening 10.

Claims

1. cylindrical horizontal boiler, it is characterized in that: all-wave shape flue (2-1) left end is communicated with burner (13), right-hand member is structure as a whole with flue top (2-2) and is communicated with burner hearth convection bank (4), and burner hearth convection bank (4) is communicated with back smoke box (5), convection heating surface (12), front smoke box (11) and exhaust opening (10) backward successively.

2. a kind of cylindrical horizontal boiler according to claim 1 is characterized in that: equidistant being arranged in parallel triangular in shape between each steel pipe in the burner hearth convection bank (4), spacing are R+ (18～20) mm (R is a diameter).

3. a kind of cylindrical horizontal boiler according to claim 1 is characterized in that: the distance that each steel pipe two ends is higher than (2-2) plane, flue top and smoke box (5) antetheca plane, back weld seam in the burner hearth convection bank (4) is no more than 5mm.

4. a kind of cylindrical horizontal boiler according to claim 1 is characterized in that: diameter of steel tube is φ 45～φ 70mm in the burner hearth convection bank (4), and thickness of steel pipe is 3mm～4mm.