CN101974826A - Detection device and detection method for preventing rolling and carrying phenomenon of roller of computer knitting machine - Google Patents
Detection device and detection method for preventing rolling and carrying phenomenon of roller of computer knitting machine Download PDFInfo
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- CN101974826A CN101974826A CN 201010532106 CN201010532106A CN101974826A CN 101974826 A CN101974826 A CN 101974826A CN 201010532106 CN201010532106 CN 201010532106 CN 201010532106 A CN201010532106 A CN 201010532106A CN 101974826 A CN101974826 A CN 101974826A
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Abstract
The invention discloses a detection device for preventing rolling and carrying phenomenon of the roller of a computer knitting machine, which comprises a roller transmission pair, roller mounting racks and a rubber belt arranged on the roller transmission pair, and is characterized in that a photoelectric controller is arranged at a corresponding position on the mounting racks on two sides of the rubber belt. The detection method comprises: realizing linear scanning of the surface of a moving rubber belt driven by the roller transmission pair by using infra-red light waves emitted from a light wave generator in the photoelectric controller; receiving the light waves by using a light wave receiver in the photoelectric controller; judging if the surface of the rubber belt is flat and damaged and if the fabric scraps are rolled and carried or if twisting occurs according to the received light waves of the light wave receiver; converting an instant light wave signal received by the light wave receiver into an electric signal and transmitting the electric signal to a control computer of the computer knitting machine through a control circuit; and giving an alarm signal or stopping the machine directly. Thus, the machine is protected from being damaged and the production cost is saved.
Description
Technical field
The present invention relates to a kind of checkout gear of anti-roller winding phenomenon, relate in particular to the checkout gear of the anti-roller winding phenomenon of a kind of knitting Computerized flat knitting machine, belong to textile machine or weaving techniques class.
Background technology
On the Computerized flat knitting machine that hosiery trade is used always, carry out continuously in order to make braiding, fabric traction is mainly finished by roller.During operate as normal, pieces of fabric is sandwiched between two smooth balata belts of roller, drives the balata belt clamping and rotates the traction fabric movement by rotating roller.But in the weaving textile process, have the outstanding distortion of balata belt inevitably even break, this distortion or the belt that breaks drive the fabric chip and twine, and chip is along with the rotation of roller belt is rolled up more and more.This moment, twister is possibility tractive knitted fabric just if untimely shutdown is cleared up, and caused the knitted fabric distortion, more seriously also can cause weaving the fracture with draw point, caused waste of material, and production cost remains high.In the actual production, all be to rely on the workman to check that at the scene the workman has carelessness slightly for the detection of roller twister, machine just may be because of twister too much breaks down, and this both had been unfavorable for enhancing productivity, and also was unfavorable for reducing production costs.
Summary of the invention
The objective of the invention is to provide the checkout gear of the anti-roller winding phenomenon of a kind of knitting Computerized flat knitting machine at the defective that prior art exists; this device utilizes the principle of Photoelectric Detection; when checkout gear detects the distortion of roller balata belt, breaks; during perhaps knitting clast; automatically send warning message; and in time shut down, avoid machine breakdown.
For solution overcomes above-mentioned technical problem, the invention provides the checkout gear of the anti-roller winding phenomenon of a kind of knitting Computerized flat knitting machine.
The checkout gear of the anti-roller winding phenomenon of this knitting Computerized flat knitting machine, comprise roller transmission, roller installing rack, and be arranged on balata belt on the roller transmission, it is characterized in that: on the correspondence position that is positioned at balata belt both sides installing rack, be provided with a photoelectric controller.
Described photoelectric controller, its beam center to the vertical range of roller belt outer surface is 1mm to 5mm.
Described photoelectric controller is made up of light wave generator, light wave receiver and the control circuit that is connected by lead.
The detection light beam of described photoelectric controller is an infrared ray.
Described controller comprises that infrared transmitter, voltage regulation unit, energising moment mistake output inhibition unit, emission receive synchronous processing unit, photosignal receives amplifying unit, signal demodulator and shaping unit, output unit, impulse generator and output protection loop; It is characterized in that: described photosignal receives amplifying unit and constitutes infrared beam with infrared transmitter and monitor the main channel of barrier except that receive synchronous processing unit and an impulse generator by emission, also suppress the unit and be electrically connected with signal demodulator and shaping unit, output unit, the output of energising moment mistake successively, simultaneously an output protection loop in parallel between signal demodulator and shaping unit and output unit by another output;
Described voltage regulation unit is used for powering to entire circuit, it is made up of triode T4, resistance R 19, voltage-stabiliser tube D5, diode D3, capacitor C 10, resistance R 6, capacitor C 1, wherein, the colelctor electrode of triode T4 meets voltage input end IN, and emitter stage is connected with diode D3, resistance R 6, capacitor C 1; 6 ground capacity C10 in parallel of diode D3 and resistance R; The resistance R 19 that links to each other with voltage input end IN in parallel between the base stage of triode T4 and voltage-stabiliser tube D5, voltage-stabiliser tube D5 connects output unit;
Described impulse generator is by integrated circuit U1C, capacitor C 13, diode D10, triode T6 and resistance R 23, resistance R 24, resistance R 25, resistance R 26, resistance R 27, resistance R 28 is formed, wherein, resistance R 23, integrated circuit U1C, resistance R 26, resistance R 27, resistance R 28 is connected serially to the colelctor electrode of triode T6 successively, resistance R 23 is electrically connected with the emitter stage of triode T6 and a capacitor C 13 in parallel, capacitor C 13 with respectively with the low pressure input of integrated circuit, resistance R 24 links to each other with resistance R 25, resistance R 25 and resistance R 26 indirect diode D10, the base stage of triode T6 is electrically connected to resistance R 24.The voltage output end of integrated circuit U1C receives the synchronous processing unit output signal to emission, and the collector and emitter of triode T6 is to the infrared transmitter output signal;
Described integrated circuit U1C, resistance R 23, resistance R 26, resistance R 27, resistance R 24, resistance R 25, diode D10 constitute oscillating circuit, wherein diode D10, resistance R 25, resistance R 24 change dutycycle, the pulse enable signal triode T6 conducting of integrated circuit U1C output pin or end, transmitter is drawn by 2 meters electric wires of two cores, is connected on the collector and emitter of triode T6;
Described reception amplifying unit 15 is by capacitor C 1, capacitor C 2, capacitor C 3, capacitor C 4, capacitor C 5, capacitor C 6 and capacitor C 7 and resistance R 1, resistance R 2, resistance R 3, resistance R 4, resistance R 5, resistance R 7, resistance R 8, resistance R 9 and resistance R 10 and receive triode T1, integrated circuit U1A, integrated circuit U1B form; Wherein, resistance R 1,2 series connection of triode T3 and resistance R and with voltage regulation unit in capacitor C 1 ground connection in parallel, receive triode T1 and resistance R 2 shunt capacitance C2,4 series connection of resistance R 3 and resistance R and equally with voltage regulation unit in capacitor C 1 ground connection in parallel, resistance R 4 shunt capacitance C3, series capacitance C4 between the transmitting terminal of reception triode T1 and the low pressure input of integrated circuit U1A, parallel resistance R5 between integrated circuit U1A low pressure input and the output, resistance R 5 is in parallel with capacitor C 5, the high voltage input terminal of integrated circuit U1A is connected electrically between resistance R 3 and the resistance R 4, the output series resistance R7 of integrated circuit U1A, adjustable resistance R8, capacitor C 6 back ground connection, series connection integrated circuit U1B between adjustable resistance R8 and the capacitor C 6, resistance R 10 and resistance R 9, and the low pressure input of integrated circuit U1B is connected electrically between resistance R 9 and the resistance R 10, and the voltage output end of integrated circuit U1B inputs to signal demodulator and integer unit by capacitor C 7 with signal.
Described emission receives synchronous processing unit 18 and is made up of diode D8, diode D9, integrated circuit U3E, resistance R 22 and capacitor C 12, the signal of telecommunication is imported synchronous processing unit from the integrated circuit U1C output of impulse generator 10, and exports the signal of telecommunication by the output of diode D8 to signal demodulator and integer unit.Wherein, diode D8, integrated circuit U3E and resistance R 22 series connection, diode D9 is in parallel with resistance R 22, and is in parallel with resistance R 22 after capacitor C 12 is connected with resistance R 23, R26;
Described signal demodulator and integer unit comprise resistance R 11, resistance R 12, resistance R 14 and integrated circuit U2A, integrated circuit U2B, integrated circuit U2C and integrated circuit U3A and diode D1, resistance C8.Wherein, resistance R 12, integrated circuit U2A, integrated circuit U2B, integrated circuit U2C and diode D1 are successively by capacitor C 7 series connection ground connection, capacitor C 8 is in parallel with resistance R 11, resistance R 14 is in parallel with integrated circuit U2A, integrated circuit U2B, integrated circuit U3A is electrically connected between diode D1 and the resistance R 11, resistance R 13 output signals in protected location; Constitute the signal demodulator circuit by integrated circuit U2A, integrated circuit U2B, diode D1, capacitor C 8, constitute signal integer circuit by integrated circuit U3A;
The output of described energising moment mistake suppresses the unit and is made of resistance R 16, capacitor C 11, integrated circuit U3D, diode D2, resistance R 15.Protected location is by resistance R 21, triode T2, capacitor C 9, resistance R 13, integrated circuit U3B, integrated circuit U3C constitutes, wherein, resistance R 16, integrated circuit U3D, diode D2, integrated circuit U3C connects successively, the base stage output signal of telecommunication by integrated circuit U3C triode T3 in output unit 20, capacitor C 11, capacitor C 9, integrated circuit U3B, resistance R 15 is connected in parallel on diode D2 and integrated circuit U3D two ends, resistance R 13 is connected electrically between capacitor C 9 and the integrated circuit U3B, the base series resistor R21 of triode T2, diode D7 is to earth terminal G, emitter stage is connected between capacitor C 9 and the capacitor C 11, and colelctor electrode is connected between capacitor C 9 and the resistance R 13;
Described output unit 20 is made up of resistance R 17, resistance R 18, resistance R 20 and triode T3, triode T5 and light emitting diode D4, voltage-stabiliser tube D6.Wherein, the signal of telecommunication of triode T3 receiving integrate circuit U3C, voltage input end IN connects the colelctor electrode of triode T3 by resistance R 17 and light emitting diode D4, the base stage that earth terminal G meets the emitter stage triode T5 of triode T3 by resistance R 18 connects the emitter stage of triode T3, the emitter stage connecting resistance R21 of triode T5, colelctor electrode meets the voltage output end OUT of testing circuit, connecting resistance R20 between voltage input end IN and the voltage output end OUT; Form load overload and short-circuit protection by resistance R 21, triode T2, capacitor C 9, resistance R 13, integrated circuit U3B, integrated circuit U3C, diode D7 is the antipolarity protection;
Described voltage input end input voltage, earth terminal G ground connection.The colelctor electrode output pulse signal of the triode T6 of impulse generator 10 is to infrared light infrared transmitter 12, infrared light infrared transmitter 12 is luminous according to the pulse signal control light emitting diode D12 that receives, detection signal is received amplifying unit by photosignal and amplifies, and by capacitor C 7 input signal detections and shaping unit 4, the pulse signal input emission of impulse generator 11 receives synchronous processing unit 18, emission receives synchronous processing unit 18 to signal demodulator and shaping unit 4 synchronized transmissions signals, whether signal demodulator and shaping unit 4 are the signals that this circuit self sends according to the input-signal judging that photosignal receives amplifying unit 15 and emission reception synchronous processing unit 18, to suppress other interference.Signal after signal demodulator and shaping unit 4 detection shapings is controlled output voltage then and is exported by output OUT by the turn-on and turn-off of the turn-on and turn-off control triode T5 of triode T3.Between input IN and output OUT, be connected the output of energising moment energising moment mistake and suppress the unit.
The checkout gear of the anti-roller winding phenomenon of this knitting Computerized flat knitting machine; its detection method is: the infrared waves that is sent by the light wave generator in the photoelectric controller; realization is carried out wire scanning to the balata belt surface of being rotated by the roller transmission in the running; and by light wave receiver reception in the photoelectric controller; the break-make that receives light wave according to the light wave receiver is judged the smooth of balata belt surface; damaged and tired narrow fabrics chip or twine whether; and convert the signal of telecommunication to by the moment lightwave signal that control circuit receives the light wave receiver and produce the computer of controlling of delivering to Computerized flat knitting machine, send alarm signal or directly shut down.
The checkout gear of the anti-roller winding phenomenon of this knitting Computerized flat knitting machine that proposes according to above technical scheme that; utilize the principle of Photoelectric Detection; transmitter and receiver have been installed on the support at roller two ends accordingly; blocked the detection light beam as projection, breakage or twister; then checkout gear detects and can send warning message automatically; and in time shut down, avoid machine breakdown, controlled production cost.
Description of drawings
By the description of its exemplary embodiment being carried out below in conjunction with accompanying drawing, the above-mentioned feature and advantage of the present invention will become apparent and understand easily.
Fig. 1 is the roller side sectional view that checkout gear of the present invention has been installed;
Fig. 2 is that the roller that checkout gear of the present invention has been installed is faced structure chart;
Fig. 3 is the theory diagram of photoelectric controller;
Fig. 4 is the circuit diagram of photoelectric controller.
Knitting 5-crochet needle of 2-roller balata belt abnormity point 3-balata belt 4-6-detects light beam 7-roller transmission 8-roller installing rack 9-voltage regulation unit 10-impulse generator 11-light wave transmitter 12-light wave receiver 13-output protection loop 14-signal demodulator and shaping unit 15-photosignal and receives amplifying unit 16-testee 17-infrared transmitter 18-emission and receive the output of synchronous processing unit 19-energising moment mistake and suppress unit 20-output unit.
The specific embodiment
1 ~ 4 couple of the present invention is described in further detail below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2, the knitting Computerized flat knitting machine of the present invention is prevented roller winding phenomenon checkout gear, comprise roller transmission 7, roller installing rack 8, and be arranged on balata belt 3 on the roller transmission 7, it is characterized in that: on the correspondence position that is positioned at balata belt 3 both sides installing racks, establish the photoelectric controller of forming by light wave generator 11 and light wave receiver 12.This photoelectric controller is made up of light wave generator 11, light wave receiver 12 and the control circuit that is connected by lead (Fig. 4).
Knitting needle 5 is woven into knitting 4 automatically with knitting wool etc., and knitting 4 that weaves falls between two groups of roller transmission balata belts 3, and roller balata belt 3 moves along with the rotation of roller shaft, and then drives knitting 4 and move down.The light wave transmitter 11 of the checkout gear of the anti-roller winding phenomenon of knitting Computerized flat knitting machine and light wave receiver 12 corresponding distributions, its line is roughly parallel to the roller rotation, promptly with to be set in roller transmission balata belt 3 parallel.The center of normal light wave launcher 11 and light wave receiver 12 to the vertical range of roller belt outer surface is 1mm to 5mm, can regulate the distance of the detection light beam 6 of light wave transmitter 11 emissions to balata belt 3 outer surfaces by control circuit.Owing to can disperse towards periphery behind the beam Propagation certain distance, so the range of exposures of detection light beam 6 as shown in Figure 2, its section is the little fusiformis broad in the middle in two, and preferred, the present invention will detect light beam 6 and be controlled between the 1mm to 4mm to the nearest distance of roller balata belt 3 exocuticles.As the present invention further preferred embodiment, light wave transmitter 11 and light wave receiver 12 lay respectively at the two ends of roller frame bottom near the outside, as shown in Figure 1, such layout, the various complicated mechanical equipment that roller balata belt 3 tops distribute have usually been avoided on the one hand, to not separate by the bottom of roller balata belt 3 on the other hand, avoid detecting light beam 6 phase mutual interference, improve accuracy in detection as right transmitter 11 and the receiver 12 of emission reception.Preferably, the detection light beam 6 of transmitting terminal 11 emissions is an infrared ray.
Described photoelectric controller comprises that infrared transmitter, voltage regulation unit, energising moment mistake output inhibition unit, emission receive synchronous processing unit, photosignal receives amplifying unit, signal demodulator and shaping unit, output unit, impulse generator and output protection loop; It is characterized in that: described photosignal receives amplifying unit and constitutes infrared beam with infrared transmitter and monitor the main channel of barrier except that receive synchronous processing unit and an impulse generator by emission; also suppress the unit and be electrically connected with signal demodulator and shaping unit, output unit, the output of energising moment mistake successively, simultaneously an output protection loop in parallel between signal demodulator and shaping unit and output unit by another output.
Described photoelectric controller comprises that infrared transmitter, voltage regulation unit, energising moment mistake output inhibition unit, emission receive synchronous processing unit, photosignal receives amplifying unit, signal demodulator and shaping unit, output unit, impulse generator and output protection loop; It is characterized in that: described photosignal receives amplifying unit and constitutes infrared beam with infrared transmitter and monitor the main channel of barrier except that receive synchronous processing unit and an impulse generator by emission, also suppress the unit and be electrically connected with signal demodulator and shaping unit, output unit, the output of energising moment mistake successively, simultaneously an output protection loop in parallel between signal demodulator and shaping unit and output unit by another output;
Described voltage regulation unit 9 is used for powering to entire circuit, it is made up of triode T4, resistance R 19, voltage-stabiliser tube D5, diode D3, capacitor C 10, resistance R 6, capacitor C 1, wherein, the colelctor electrode of triode T4 meets voltage input end IN, and emitter stage is connected with diode D3, resistance R 6, capacitor C 1; 6 ground capacity C10 in parallel of diode D3 and resistance R; The resistance R 19 that links to each other with voltage input end IN in parallel between the base stage of triode T4 and voltage-stabiliser tube D5, voltage-stabiliser tube D5 connects output unit 20;
Described impulse generator 10 is by integrated circuit U1C, capacitor C 13, diode D10, triode T6 and resistance R 23, resistance R 24, resistance R 25, resistance R 26, resistance R 27, resistance R 28 is formed, wherein, resistance R 23, integrated circuit U1C, resistance R 26, resistance R 27, resistance R 28 is connected serially to the colelctor electrode of triode T6 successively, resistance R 23 is electrically connected with the emitter stage of triode T6 and a capacitor C 13 in parallel, capacitor C 13 with respectively with the low pressure input of integrated circuit, resistance R 24 links to each other with resistance R 25, resistance R 25 and resistance R 26 indirect diode D10, the base stage of triode T6 is electrically connected to resistance R 24.The voltage output end of integrated circuit U1C receives synchronous processing unit 18 output signals to emission, and the collector and emitter of triode T6 is to infrared transmitter 12 output signals;
Described integrated circuit U1C, resistance R 23, resistance R 26, resistance R 27, resistance R 24, resistance R 25, diode D10 constitute oscillating circuit, wherein diode D10, resistance R 25, resistance R 24 change dutycycle, the pulse enable signal triode T6 conducting of integrated circuit U1C output pin or end, transmitter is drawn by 2 meters electric wires of two cores, is connected on the collector and emitter of triode T6;
Described reception amplifying unit 15 is by capacitor C 1, capacitor C 2, capacitor C 3, capacitor C 4, capacitor C 5, capacitor C 6 and capacitor C 7 and resistance R 1, resistance R 2, resistance R 3, resistance R 4, resistance R 5, resistance R 7, resistance R 8, resistance R 9 and resistance R 10 and receive triode T1, integrated circuit U1A, integrated circuit U1B form; Wherein, resistance R 1,2 series connection of triode T3 and resistance R and with voltage regulation unit in capacitor C 1 ground connection in parallel, receive triode T1 and resistance R 2 shunt capacitance C2,4 series connection of resistance R 3 and resistance R and equally with voltage regulation unit in capacitor C 1 ground connection in parallel, resistance R 4 shunt capacitance C3, series capacitance C4 between the transmitting terminal of reception triode T1 and the low pressure input of integrated circuit U1A, parallel resistance R5 between integrated circuit U1A low pressure input and the output, resistance R 5 is in parallel with capacitor C 5, the high voltage input terminal of integrated circuit U1A is connected electrically between resistance R 3 and the resistance R 4, the output series resistance R7 of integrated circuit U1A, adjustable resistance R8, capacitor C 6 back ground connection, series connection integrated circuit U1B between adjustable resistance R8 and the capacitor C 6, resistance R 10 and resistance R 9, and the low pressure input of integrated circuit U1B is connected electrically between resistance R 9 and the resistance R 10, and the voltage output end of integrated circuit U1B inputs to signal demodulator and integer unit 14 by capacitor C 7 with signal;
Described emission receives synchronous processing unit 18 and is made up of diode D8, diode D9, integrated circuit U3E, resistance R 22 and capacitor C 12, the signal of telecommunication is imported synchronous processing unit from the integrated circuit U1C output of impulse generator 10, and exports the signals of telecommunication by the output of diode D8 to signal demodulator and integer unit 14.Wherein, diode D8, integrated circuit U3E and resistance R 22 series connection, diode D9 is in parallel with resistance R 22, and is in parallel with resistance R 22 after capacitor C 12 is connected with resistance R 23, R26;
Described signal demodulator and integer unit 14 comprise resistance R 11, resistance R 12, resistance R 14 and integrated circuit U2A, integrated circuit U2B, integrated circuit U2C and integrated circuit U3A and diode D1, resistance C8.Wherein, resistance R 12, integrated circuit U2A, integrated circuit U2B, integrated circuit U2C and diode D1 are successively by capacitor C 7 series connection ground connection, capacitor C 8 is in parallel with resistance R 11, resistance R 14 is in parallel with integrated circuit U2A, integrated circuit U2B, integrated circuit U3A is electrically connected between diode D1 and the resistance R 11, resistance R 13 output signals in protected location; Constitute the signal demodulator circuit by integrated circuit U2A, integrated circuit U2B, diode D1, capacitor C 8, constitute signal integer circuit by integrated circuit U3A;
The output of described energising moment mistake suppresses unit 19 by resistance R 16, capacitor C 11, integrated circuit U3D, diode D2, resistance R 15 constitutes, described protected location is by resistance R 21, triode T2, capacitor C 9, resistance R 13, integrated circuit U3B, integrated circuit U3C constitutes, wherein, resistance R 16, integrated circuit U3D, diode D2, integrated circuit U3C connects successively, the base stage output signal of telecommunication by integrated circuit U3C triode T3 in output unit 20, capacitor C 11, capacitor C 9, integrated circuit U3B, resistance R 15 is connected in parallel on diode D2 and integrated circuit U3D two ends, resistance R 13 is connected electrically between capacitor C 9 and the integrated circuit U3B, the base series resistor R21 of triode T2, diode D7 is to earth terminal G, emitter stage is connected between capacitor C 9 and the capacitor C 11, and colelctor electrode is connected between capacitor C 9 and the resistance R 13; Form load overload and short-circuit protection by resistance R 21, triode T2, capacitor C 9, resistance R 13, integrated circuit U3B, integrated circuit U3C, diode D7 is the antipolarity protection;
Described output unit 20 is made up of resistance R 17, resistance R 18, resistance R 20 and triode T3, triode T5 and light emitting diode D4, voltage-stabiliser tube D6.Wherein, the signal of telecommunication of triode T3 receiving integrate circuit U3C, voltage input end IN connects the colelctor electrode of triode T3 by resistance R 17 and light emitting diode D4, the base stage that earth terminal G meets the emitter stage triode T5 of triode T3 by resistance R 18 connects the emitter stage of triode T3, the emitter stage connecting resistance R21 of triode T5, colelctor electrode meets the voltage output end OUT of testing circuit, connecting resistance R20 between voltage input end IN and the voltage output end OUT;
Described voltage input end input voltage, earth terminal G ground connection.The colelctor electrode output pulse signal of the triode T6 of impulse generator 10 is to infrared light infrared transmitter 12, infrared light infrared transmitter 12 is luminous according to the pulse signal control light emitting diode D12 that receives, detection signal is received amplifying unit 15 by photosignal and amplifies, and by capacitor C 7 input signal detections and shaping unit 4, the pulse signal input emission of impulse generator 11 receives synchronous processing unit 18, emission receives synchronous processing unit 18 to signal demodulator and shaping unit 4 synchronized transmissions signals, whether signal demodulator and shaping unit 4 are the signals that this circuit self sends according to the input-signal judging that photosignal receives amplifying unit 15 and emission reception synchronous processing unit 18, to suppress other interference.Signal after signal demodulator and shaping unit 4 detection shapings is controlled output voltage then and is exported by output OUT by the turn-on and turn-off of the turn-on and turn-off control triode T5 of triode T3.Between input IN and output OUT, be connected the output of energising moment energising moment mistake and suppress unit 19.
Behind the checkout gear that the anti-roller winding phenomenon of knitting Computerized flat knitting machine is installed, set required sensitivity.Its detection method is: the infrared waves 6 that is sent by the light wave generator 11 in the photoemission receiving system, realization is carried out wire scanning to balata belt 3 surfaces of being rotated by roller transmission 7 in the running, whether be subjected to (the breakage of roller balata belt abnormity point according to this direct projection light wave, the distortion protuberance, the fabric chip of winding and twister etc.) stop, and by 12 receptions of light wave receiver in the photoemission receiving system, receive the short time break-make of light wave according to light wave receiver 12, judge the smooth of balata belt surface, damaged and tired narrow fabrics chip or twine whether, in case operating balata belt 3 is because wearing and tearing produce inhomogeneous deformation, when perhaps damaged, perhaps tired when having the fabric chip, the infrared waves 6 that roller balata belt abnormity point 2 will make light wave generator 11 be sent can not be received by light wave receiver 12 continuously.
At this moment, the signal of telecommunication that the disconnected lightwave signal of moment that connection light wave receiver 12 control circuits receive light wave receiver 12 converts display alarm to is delivered to the computer of controlling of Computerized flat knitting machine, sends alarm signal or directly shutdown.Wherein control circuit can use conventional infrared ray break-make watch-dog.This infrared monitor control device circuit comprises that power subsystem, infrared transmitter, receiving element, the output of energising moment mistake suppress unit and protected location.
Wherein:
(1) voltage regulation unit
Described voltage regulation unit 9 is used for powering to entire circuit, voltage input end IN input voltage, diode D3, capacitor C 10 be used for receiving the signal of telecommunication, the voltage stabilizing of avoiding radiating circuit, working power, heavy load to switch on and off factor initiations such as moment is subjected to disturbance, the effect of resistance R 6, capacitor C 1 is identical with the effect of diode D3, capacitor C 10, and they make preposition amplification more stable.
(2) impulse generator 10 and transmitter unit 17
Constitute oscillating circuit by integrated circuit U1C, resistance R 23, resistance R 26, resistance R 27, resistance R 24, resistance R 25, diode D10, wherein diode D10, resistance R 25, resistance R 24 change dutycycle, the pulse enable signal triode T6 conducting of integrated circuit U1C output pin or end, transmitter is drawn by 2 meters electric wires of two cores, is connected on the collector and emitter of triode T6.
When triode T6 when (time is longer), triode T7 ends, electric current by the emitter stage of triode T4 through resistance R 28(1K), diode D11 is to capacitor C 14 little electric current charging batterys; When triode T6 conducting (time is very short), triode T7 conducting thereupon, the voltage of capacitor C 14 is through resistance R 31(10 Ω), the emitter stage of triode T7, colelctor electrode, light emitting diode D12 form big electric current high rate discharge (transmitter emission infrared light), solves the efficient emission problem of the long line of two cores.
(3) receive amplifying unit
Integrated circuit U1A, integrated circuit U1B form three-stage amplifier, receive amplifying unit 15 and also comprise the adjustable resistance that is used to regulate sensitivity.
(4) synchronous processing unit
Integrated circuit U3E, diode D8, diode D9, resistance R 28, capacitor C 12 make receiving circuit receive only the infrared signal of oneself emission, and suppress other interfering signal, improve anti-interference problem.
(5) signal demodulator and integer unit
Constitute the signal demodulator circuit by integrated circuit U2A, integrated circuit U2B, diode D1, capacitor C 8, constitute signal integer circuit by integrated circuit U3A.
(6) output of energising moment mistake suppresses unit and protected location
When power connection moment, transmitter unit 17 also is not in normal operating conditions with receiving element 15, can be accompanied by mistake pulse output this moment, and this will be to the signal of a mistake of machine, and this is unallowed.Testing circuit of the present invention constitutes energising moment mistake output by resistance R 16, capacitor C 11, integrated circuit U3D, diode D2, resistance R 15 and suppresses circuit, guarantees power connection moment, the operate as normal of machine.The output of this mistake suppresses circuit and comprises the inverse operation integrated circuit, be used for energising moment to described output unit output low level, and then, make the device that connects this testing circuit keep operation at circuit output end output high level.Form load overload and short-circuit protection by resistance R 21, triode T2, capacitor C 9, resistance R 13, integrated circuit U3B, integrated circuit U3C, diode D7 is the antipolarity protection.
(7) output unit
By resistance R 17, as the indication light emitting diode D4, triode T3, triode T5, resistance R 21 constitute signal output apparatus, voltage-stabiliser tube D6 is for preventing that load from being inductance device, and triode T7 closure, the induction counter electromotive force that produces when disconnecting puncture triode T7 and be provided with.
It should be noted that; above content is to further describing that the present invention did in conjunction with concrete embodiment; can not assert that the specific embodiment of the present invention only limits to this; under above-mentioned instruction of the present invention; those skilled in the art can carry out various improvement and distortion on the basis of the foregoing description, and these improvement or distortion drop in protection scope of the present invention.It will be understood by those skilled in the art that top specific descriptions just in order to explain purpose of the present invention, are not to be used to limit the present invention.Protection scope of the present invention is limited by claim and equivalent thereof.
Claims (5)
1. a knitting Computerized flat knitting machine is prevented the checkout gear of roller winding phenomenon, comprise roller transmission, roller installing rack, and be arranged on balata belt on the roller transmission, it is characterized in that: on the correspondence position that is positioned at balata belt both sides installing rack, be provided with a photoelectric controller.
2. the checkout gear of the anti-roller winding phenomenon of a kind of knitting Computerized flat knitting machine according to claim 1, it is characterized in that: described photoelectric controller, its beam center to the vertical range of roller belt outer surface is 1mm to 5mm.
3. the checkout gear of the anti-roller winding phenomenon of a kind of knitting Computerized flat knitting machine according to claim 1, it is characterized in that: described photoelectric controller is made up of light wave generator, light wave receiver and the control circuit that is connected by lead.
4. the checkout gear of the anti-roller winding phenomenon of a kind of knitting Computerized flat knitting machine according to claim 1, it is characterized in that: the detection light beam of described photoelectric controller is an infrared ray.
5. prevent the checkout gear of roller winding phenomenon according to a kind of knitting Computerized flat knitting machine of above claim; its detection method is: the infrared waves that is sent by the light wave generator in the photoelectric controller; realization is carried out wire scanning to the balata belt surface of being rotated by the roller transmission in the running; and by light wave receiver reception in the photoelectric controller; the break-make that receives light wave according to the light wave receiver is judged the smooth of balata belt surface; damaged and tired narrow fabrics chip or twine whether; and convert the signal of telecommunication to by the moment lightwave signal that control circuit receives the light wave receiver and produce the computer of controlling of delivering to Computerized flat knitting machine, send alarm signal or directly shut down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010532106 CN101974826A (en) | 2010-11-04 | 2010-11-04 | Detection device and detection method for preventing rolling and carrying phenomenon of roller of computer knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010532106 CN101974826A (en) | 2010-11-04 | 2010-11-04 | Detection device and detection method for preventing rolling and carrying phenomenon of roller of computer knitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101974826A true CN101974826A (en) | 2011-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010532106 Pending CN101974826A (en) | 2010-11-04 | 2010-11-04 | Detection device and detection method for preventing rolling and carrying phenomenon of roller of computer knitting machine |
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| CN (1) | CN101974826A (en) |
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| CN102115950A (en) * | 2011-03-15 | 2011-07-06 | 浙江海森纺机科技有限公司 | Infrared device on fully computerized flat knitting machine |
| CN102926127A (en) * | 2011-12-21 | 2013-02-13 | 上海帝奇自动化设备有限公司 | Split type roller-running monitoring unit for dual-path detection |
| CN107966119A (en) * | 2017-11-29 | 2018-04-27 | 曹丽美 | A kind of circulating type cable fault detection device |
| CN108020182A (en) * | 2017-11-29 | 2018-05-11 | 国网山东省电力公司经济技术研究院 | A kind of cable protrusion damage detection apparatus |
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| CN1530309A (en) * | 2003-03-13 | 2004-09-22 | 村田机械株式会社 | Coiling apparatus of yarn |
| CN2773110Y (en) * | 2005-03-25 | 2006-04-19 | 孙启玮 | Yarn broken ends inspector |
| CN200992604Y (en) * | 2006-12-07 | 2007-12-19 | 襄樊三五四二纺织总厂 | Optronic cut-roll self-stopping device for ribbon lap machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102115950A (en) * | 2011-03-15 | 2011-07-06 | 浙江海森纺机科技有限公司 | Infrared device on fully computerized flat knitting machine |
| CN102926127A (en) * | 2011-12-21 | 2013-02-13 | 上海帝奇自动化设备有限公司 | Split type roller-running monitoring unit for dual-path detection |
| CN107966119A (en) * | 2017-11-29 | 2018-04-27 | 曹丽美 | A kind of circulating type cable fault detection device |
| CN108020182A (en) * | 2017-11-29 | 2018-05-11 | 国网山东省电力公司经济技术研究院 | A kind of cable protrusion damage detection apparatus |
| CN108020182B (en) * | 2017-11-29 | 2019-07-05 | 国网山东省电力公司经济技术研究院 | A kind of cable protrusion damage detection apparatus |
| CN107966119B (en) * | 2017-11-29 | 2019-11-12 | 江苏锡沂高新区科技发展有限公司 | A kind of circulating type cable fault detection device |
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