CN101968212A - Component-type mounting structure of power supply of light-emitting diode (LED) fluorescent lamp and manufacturing method thereof - Google Patents
Component-type mounting structure of power supply of light-emitting diode (LED) fluorescent lamp and manufacturing method thereof Download PDFInfo
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- CN101968212A CN101968212A CN2010102591008A CN201010259100A CN101968212A CN 101968212 A CN101968212 A CN 101968212A CN 2010102591008 A CN2010102591008 A CN 2010102591008A CN 201010259100 A CN201010259100 A CN 201010259100A CN 101968212 A CN101968212 A CN 101968212A
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Abstract
The invention discloses a component-type mounting structure of a power supply of a light-emitting diode (LED) fluorescent lamp and a manufacturing method thereof, and belongs to the technical field of the application of an LED illumination lamp. The component-type mounting structure comprises an LED lamp panel, an LED power supply component, a power supply cover, a sliding clamp hoop, a semicircular aluminum tube, a semicircular diffusion lamp shade, plugs, an alternating current (AC) power supply cable socket and a direct current (DC) power supply cable plug; the planar part of the semicircular diffusion lamp shade seals an LED light source and the LED power supply component in an upper cavity and a lower cavity respectively; the LED lamp panel is mounted on the outer plane of the semicircular aluminum tube; the semicircular diffusion lamp shade is clamped with the semicircular aluminum tube; the plugs are mounted at the two ends of the clamped semicircular aluminum tube and semicircular diffusion lamp shade respectively; a power supply is arranged at the power supply mounting position of the semicircular aluminum tube; the power supply cover tightly covers a power supply mounting groove; and the sliding clamp hoop is used for clamping the power supply cover. The invention has the advantages of realizing easier replacement of the LED power supply and a lamp tube, reducing the replacement cost for users and having great realistic significance on the popularization of the LED fluorescent lamp as green energy, and simple structure.
Description
Technical field
The invention belongs to the technical field that LED (light emitting diode) lighting is used, assembly type mounting structure of a kind of LED daylight lamp power source and preparation method thereof particularly is provided.
Background technology
LED (light emitting diode) is a kind of semiconductor solid-state light emitting element, because it has the characteristics of long service life and energy-conserving and environment-protective, obtained increasing application at lighting field in recent years, but when substituting traditional fluorescent lamp with the LED fluorescent lamp, owing to adopt during traditional fluorescent lamp point bright light source starter to add the rectifier startup or electron rectifier directly starts, and LED fluorescent lamp point bright light source is powered to LED by constant-current source and is realized.Therefore the mounting means of LED daylight lamp power source is also different with the mounting means of traditional fluorescent lamp.The power supply mounting means that present LED fluorescent lamp generally adopts has following 2 kinds:
1, built-in power supply mounting means: the constant-current source that is about to LED is assemblied in the fluorescent tube of circular fluorescent lamp light fixture, adopts the integral type installation form.
2, external power supply mounting means: be about to constant-current source and the light fixture partial installation of LED, constant-current source is installed near the light fixture some positions, adopt split type installation form.
First kind of power supply installation form adopts this power supply mounting means because the power supply of LED is installed in the inside of fluorescent-lamp tube, in case power supply breaks down or damages, because the user can not directly change power supply, just needs to change whole daylight light fixture.
Second kind of power supply installation form overcome the disadvantage of first kind of power supply installation form, but bring new problem, after the user has selected the LED fluorescent lamp for use, can not directly replace original conventional light source, and must earlier power supply be fixed on a certain position separately, and power line need be connected with external power supply or power socket, this has just brought very big inconvenience to the user, and is that domestic consumer oneself is difficult to finish.
And in fact, because the life-span (generally being about about 20000 hours) of LED power supply is lower than the life-span (generally being about about 50000 hours) of led light source itself, and the cost of LED power supply is more far below the cost (cost of LED power supply is about the cost about 20% of LED light fixture itself) of LED light fixture itself, therefore, if owing to whole LED daylight light fixture is changed in the fault or the damage of power supply, this will be a very big waste concerning the user.
Summary of the invention
The object of the present invention is to provide assembly type mounting structure of a kind of LED daylight lamp power source and preparation method thereof, this method makes the replacing of LED power supply become very simple, when the LED daylight lamp power source breaks down or damages, the expense that user's only use takes is seldom bought power supply, just can easily quickly power supply be changed the back and continue to use the LED fluorescent lamp.This has crucial realistic meaning to the LED fluorescent lamp as the popularization of green energy resource.
The assembly type mounting structure of daylight lamp power of the present invention comprises LED lamp plate, LED power supply module, power supply lid, slip clip (or power supply fixing spring card shown in power supply hold-down screw shown in the variation 1 or the variation 2), semicircle aluminum pipe, semicircle diffusion lampshade, plug, AC power cable socket, dc source cable plug.About planar section on the semicircle diffusion lampshade is sealed in led light source and LED power supply module in two cavitys, the LED lamp plate is installed on the outerplanar of semicircle aluminum pipe, semicircle diffusion lampshade and semicircle aluminum pipe clamp, plug is installed in the semicircle aluminum pipe that clamps, the two ends of semicircle diffusion lampshade respectively, power supply is placed on the power supply installation site of semicircle aluminum pipe, power supply covers the power supply mounting groove completely, and the slip clip is used to tighten the power supply lid.
Semicircle aluminum pipe of the present invention adopts aluminium stretching section bar, the opening part of semicircle is processed a plane and is linked to each other with half garden arc, at the semicircle aluminum pipe out-draw groove that goes out to dispel the heat, this heat radiation groove plays effect of heat radiation and slip LED power supply lid clip simultaneously, cuts out mounting groove and the power supply lid that is used to install power supply in semi arch one side of semicircle aluminum pipe.The interior outside of semicircle aluminum pipe edge has LED lamp plate draw-in groove and semicircle diffusion lampshade draw-in groove, and semicircle aluminum pipe dispels the heat to the LED lamp plate that is installed on the aluminum pipe outerplanar, with the temperature of reduction LED lamp plate, thus the service life of prolongation led light source.
Semicircle diffusion lampshade adopts PVC material frosted cover, the light that this material sends led light source plays the effect of diffusion, the material of LED lamp plate adopts aluminium base or PVC plate, the layout of lamp pearl on lamp plate is single linear pattern, and it is very approaching to adopt the diffusion lampshade to add the combine light that makes people feel that in vision sensitization LED fluorescent lamp and traditional fluorescent lamp light source send of mode that the single linear pattern of lamp pearl arranges.
Power supply mounting means of the present invention adopts assembly type mounting structure, the interchange end of incoming cables stube cable plug of LED power supply module, direct current leading-out terminal stube cable socket.This kind structure makes power supply become an independently assembly in LED daylight light fixture, and power supply is connected by connector with light fixture.
Power supply module is installed in the power supply mounting groove of semicircle aluminum pipe, with power supply lid chucking, this becomes very simple with regard to the replacing that makes the LED power supply, when the LED daylight lamp power source breaks down or damages with slip clip (or hold-down screw or fixation spring tab), the slip clip is pushed open from slideway, remove the power supply lid, unplug two plugs, the socket that connect power supply, take out trouble power, change new power, connect connector then, build the power supply lid, the promotion clip compresses the power supply lid and gets final product.
Plug and the welding of AC power cable socket, LED lamp plate and the welding of dc source cable socket, the LED power supply module is connected with ac cable plug and direct current cables socket, this connected mode makes and is connected and has uniqueness in that plug-in unit when changing power supply is installed, and need not distinguish during installation to exchange and dc source cable plug-in unit.
Because the present invention has adopted the assembly type mounting structure of power supply, make the user when throwing light on owing to the power failure influence of LED daylight light fixture, the expense that only use takes is seldom changed power supply, just can continue to use LED daylight light fixture, and can be owing to power failure is just changed whole LED daylight light fixture.This kind assembly type mounting structure not only can be easily changed power supply quickly, also greatly reduces the replacement cost of user when using LED daylight light fixture.
Because power supply module of the present invention and light fixture are carried out integrated installation, though be that power supply is as stand-alone assembly, but with lamp installation in one, this structure had both overcome power supply and has been encapsulated in and is difficult to the shortcoming changed in the light, need when having overcome external power supply again and installing separately power supply is fixed on a certain position, and power line need be connected the trouble of the installation that the use to the user brings with external power supply or power socket.And adopting above this dual mode to change power supply all is that domestic consumer oneself is difficult to finish.
Preparation method of the present invention is:
Adopt line cutting or other technologies semicircle aluminum pipe directly to be cut out mounting groove and the power supply lid that is used to install power supply.The slip clip is stuck on the semicircle aluminum pipe, the LED lamp plate is installed on the outerplanar of semicircle aluminum pipe, semicircle diffusion lampshade and semicircle aluminum pipe clamp, the plug that has welded the AC power cable plug is installed in the semicircle aluminum pipe that clamps, the two ends of semicircle diffusion lampshade respectively, work to connect power supply and fixed lamp tube, power supply is placed on the power supply installation site of semicircle aluminum pipe, with the contact pin of power supply both sides, socket respectively with semicircle aluminum pipe in two contact pins, socket on the LED lamp plate peg graft, with slip clip chucking power supply lid.
The invention has the advantages that:
1, the power supply mounting means adopts the assembly type mounting structure, and power supply adopts connector to be connected with light fixture, and power supply lid fastening means adopts slip power supply clamp fastening, simple in structure, and the user need not use any instrument when changing power supply.
2,, overcome the trouble that the lamp power line is connected with external power supply or power socket when adopting external power supply because power supply and LED light fixture are the integral type mounting structure.The user as long as the traditional fluorescent lamp pipe is taken off, directly is installed in the LED fluorescent tube on the socket of former traditional fluorescent lamp pipe and get final product when using the LED fluorescent lamp to replace traditional fluorescent lamp, has made things convenient for the user directly to use fluorescent lamp replacement traditional fluorescent lamp greatly.
3, the DC terminal stube cable socket of LED lamp plate, the direct current leading-out terminal stube cable plug of power supply module, one side plug stube cable plug, power supply module exchanges leading-out terminal stube cable socket, so just determined to exchange and exchange unique connected mode that end is connected and direct current is connected with DC terminal, when making the user change power supply, need not consider to distinguish interchange and direct current plug connector by the plug and the restriction of socket link position, not only change power supply and bring convenience, also guaranteed safety to the user.
Can see by above three dot structure characteristics, power supply module formula mounting structure makes the replacing of LED power supply become very simple, when the LED daylight lamp power source breaks down or damages, the expense that user's only use takes is seldom bought power supply, just can easily quickly power supply be changed the back and continue to use the LED fluorescent lamp.When the user need substitute traditional fluorescent lamp with the LED fluorescent lamp, can directly the LED fluorescent lamp be directly installed on the lamp bracket of former traditional fluorescent lamp, greatly reduce the replacement cost of user when using LED daylight light fixture, the LED fluorescent lamp is had crucial realistic meaning as the popularization of green energy resource.
Description of drawings
Fig. 1 is each structural representation of the present invention: AC power cable socket 1, dc source cable plug 2, LED power supply module 3, LED lamp plate 4, slip clip 5, power supply lid 6, semicircle aluminum pipe 7, semicircle diffusion lampshade 8, plug 9.
Fig. 2 is a structural representation of the present invention
Fig. 3 is the power supply scheme of installation of distortion row 1 of the present invention, power supply lid fixation spring tab 10.
Fig. 4 is the power supply scheme of installation of distortion row 2 of the present invention, power supply lid back-up block 11.
Fig. 5 is the local enlarged diagram of the power supply lid fixation spring tab 10 in the distortion row 1 of the present invention.
Fig. 6 is the local enlarged diagram of the hold-down screw 12 in distortion row 1 of the present invention and 2.
Fig. 7 is the specific embodiment of the present invention (first step) schematic diagram.
Fig. 8 is the specific embodiment of the present invention (second step) schematic diagram.
Fig. 9 is the specific embodiment of the present invention (the 3rd step) schematic diagram.
Figure 10 is the specific embodiment of the present invention (the 4th step) schematic diagram.
Figure 11 is the specific embodiment of the present invention (the 5th step) schematic diagram.
Figure 12 is the specific embodiment of the present invention (the 6th step) schematic diagram.
The specific embodiment
Fig. 1～12 are the specific embodiment of the present invention, and the present invention will be further described below in conjunction with accompanying drawing.
The assembly type mounting structure of daylight lamp power of the present invention comprises LED lamp plate, LED power supply module, power supply lid, slip clip (or power supply fixing spring card shown in power supply hold-down screw shown in the variation 1 or the variation 2), semicircle aluminum pipe, semicircle diffusion lampshade, plug, AC power cable socket, dc source cable plug.About planar section on the semicircle diffusion lampshade is sealed in led light source and LED power supply module in two cavitys, the LED lamp plate is installed on the outerplanar of semicircle aluminum pipe, semicircle diffusion lampshade and semicircle aluminum pipe clamp, plug is installed in the semicircle aluminum pipe that clamps, the two ends of semicircle diffusion lampshade respectively, power supply is placed on the power supply installation site of semicircle aluminum pipe, power supply covers the power supply mounting groove completely, and the slip clip is used to tighten the power supply lid.
Embodiment 1:
The first step is installed the power supply clip: power supply clip 5 is clamped in the heat radiation groove of semicircle aluminum pipe 7, sees Fig. 7.
In second step, the dc source cable plug is welded: dc source cable plug 2 is welded at the direct-flow input end of LED lamp plate 4, and dc source cable plug 2 is exposed at the opening part of power supply mounting groove, see Fig. 8.
In the 3rd step, LED lamp plate and semicircle diffusion lampshade are installed: the LED lamp plate is installed in the respective card slot of semicircle aluminum pipe 7, semicircle is spread lampshade 8 be installed in the respective card slot of semicircle aluminum pipe 7.See Fig. 9.
The 4th step, plug is installed: the long cable of AC power cable socket 1 and the solder joint welding back of a plug 9 are pierced into from the side lamp pipe from power supply mounting groove distance, the outage cable of AC power cable socket 1 and the solder joint of another plug 9 are welded, and AC power cable socket 2 is exposed at the opening part of power supply mounting groove, both sides plug 9 usefulness glass cements and fluorescent tube are cemented.See Figure 10.
In the 5th step, the LED power supply module is installed: at first with the plug and socket end of LED power supply module 3 respectively at waiting socket and plug end in the pipe corresponding, LED power supply module 3 is put into the power supply mounting groove, respectively with cable plug and cable socket grafting.See Figure 11.
In the 6th step, lid power supply lid: power supply lid 6 is covered on the power supply mounting groove, and mobile slip clip 5 is to power supply lid 6, with power supply lid chucking.See Figure 12.
Embodiment 2: as the variation of the embodiment of the invention 1, can take second kind of mounting means of power supply lid 6, with screw power supply is covered fixation spring tab 10 and be fixed on the power supply lid 6, when the power supply lid is installed, pinches fixation spring tab 10 power supplys with hand power supply lid 6 is installed in the power supply mounting groove.See Fig. 3.
Embodiment 3: as the variation of the embodiment of the invention 1, can take the third mounting means of power supply lid 6, power supply is covered with screw the power supply lid is fixed on power supply on the gluing power supply mounting groove medial surface that is connected on semicircle aluminum pipe 7 of back-up block 11 usefulness 504 and cover on the back-up block 11.See Fig. 6.
Claims (8)
1. the assembly type mounting structure of a LED daylight lamp power comprises LED lamp plate, LED power supply module, power supply lid, slip clip, semicircle aluminum pipe, semicircle diffusion lampshade, plug, AC power cable socket, dc source cable plug; About planar section on the semicircle diffusion lampshade is sealed in led light source and LED power supply module in two cavitys, the LED lamp plate is installed on the outerplanar of semicircle aluminum pipe, semicircle diffusion lampshade and semicircle aluminum pipe clamp, plug is installed in the semicircle aluminum pipe that clamps, the two ends of semicircle diffusion lampshade respectively, power supply is placed on the power supply installation site of semicircle aluminum pipe, power supply covers the power supply mounting groove completely, and the slip clip is used to tighten the power supply lid.
2. assembly type mounting structure according to claim 1, it is characterized in that, semicircle aluminum pipe adopts aluminium stretching section bar, the opening part of semicircle is processed a plane and is linked to each other with half garden arc, at the semicircle aluminum pipe out-draw groove that goes out to dispel the heat, the heat radiation groove plays the effect of heat radiation and slip LED power supply lid clip simultaneously, cuts out mounting groove and the power supply lid that is used to install power supply in semi arch one side of semicircle aluminum pipe; The interior outside of semicircle aluminum pipe edge has LED lamp plate draw-in groove and semicircle diffusion lampshade draw-in groove, and semicircle aluminum pipe with the temperature of reduction LED lamp plate, prolongs the service life of led light source to being installed in the LED lamp plate heat radiation on the aluminum pipe outerplanar.
3. assembly type mounting structure according to claim 1 is characterized in that, semicircle diffusion lampshade adopts PVC material frosted cover.
4. assembly type mounting structure according to claim 1 is characterized in that, the interchange end of incoming cables stube cable plug of LED power supply module, direct current leading-out terminal stube cable socket; This kind structure makes power supply become an independently assembly in LED daylight light fixture, and power supply is connected by connector with light fixture.
5. assembly type mounting structure according to claim 1 is characterized in that, plug and the welding of AC power cable socket, LED lamp plate and the welding of dc source cable socket.
6. assembly type mounting structure according to claim 1 is characterized in that, fixation spring tab is adopted in the installation of power supply lid, fixation spring tab is fixed on power supply covers.
7. assembly type mounting structure according to claim 1 is characterized in that, and is at two side bonds back-up blocks of semicircle aluminum pipe power supply mounting groove, with screw that the power supply lid is fixing.
8. the preparation method of the assembly type mounting structure of the described LED daylight of claim 1 lamp power is characterized in that, adopts the line cutting semicircle aluminum pipe directly to be cut out mounting groove and the power supply lid that is used to install power supply; The slip clip is stuck on the semicircle aluminum pipe, the LED lamp plate is installed on the outerplanar of semicircle aluminum pipe, semicircle diffusion lampshade and semicircle aluminum pipe clamp, the plug that has welded the AC power cable plug is installed in the semicircle aluminum pipe that clamps, the two ends of semicircle diffusion lampshade respectively, power supply is placed on the power supply installation site of semicircle aluminum pipe, with the contact pin of power supply both sides, socket respectively with semicircle aluminum pipe in two contact pins, socket on the LED lamp plate peg graft, with slip clip chucking power supply lid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102591008A CN101968212B (en) | 2010-08-20 | 2010-08-20 | Component-type mounting structure of power supply of light-emitting diode (LED) fluorescent lamp and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102591008A CN101968212B (en) | 2010-08-20 | 2010-08-20 | Component-type mounting structure of power supply of light-emitting diode (LED) fluorescent lamp and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN101968212A true CN101968212A (en) | 2011-02-09 |
| CN101968212B CN101968212B (en) | 2012-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010102591008A Expired - Fee Related CN101968212B (en) | 2010-08-20 | 2010-08-20 | Component-type mounting structure of power supply of light-emitting diode (LED) fluorescent lamp and manufacturing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102121615A (en) * | 2011-04-12 | 2011-07-13 | 昆山英睿电子科技有限公司 | LED (light emitting diode) fluorescent lamp tube |
| CN102221168A (en) * | 2011-06-14 | 2011-10-19 | 周玉龙 | Wall washing lamp of light guide plate |
| CN102330951A (en) * | 2011-09-19 | 2012-01-25 | 东莞勤上光电股份有限公司 | LED (light-emitting diode) lamp power source mounting structure |
| CN102829359A (en) * | 2012-09-04 | 2012-12-19 | 钟丽 | Light emitting diode (LED) lamp tube capable of changing power supply |
| CN106641791A (en) * | 2017-02-28 | 2017-05-10 | 宁波市佳通光电科技有限公司 | LED lamp |
| CN109699113A (en) * | 2019-02-20 | 2019-04-30 | 惠州市慧昊光电有限公司 | Rectifier on a kind of high pressure lamp bar line |
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| CN201251033Y (en) * | 2008-06-17 | 2009-06-03 | 鈤新科技股份有限公司 | Light emitting diode lamp tube capable of replacing power supplier |
| TWM365434U (en) * | 2009-06-10 | 2009-09-21 | Dee Van Entpr Co Ltd | Improved type light emitting diode (LED) daylight lamp |
| CN101650000A (en) * | 2008-08-12 | 2010-02-17 | 深圳市海洋王照明科技股份有限公司 | Anti-dazzle fluorescent lighting lamp |
| CN201462532U (en) * | 2009-07-01 | 2010-05-12 | 东莞市宇佳电子实业有限公司 | LED fluorescent lamp |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201251033Y (en) * | 2008-06-17 | 2009-06-03 | 鈤新科技股份有限公司 | Light emitting diode lamp tube capable of replacing power supplier |
| CN101650000A (en) * | 2008-08-12 | 2010-02-17 | 深圳市海洋王照明科技股份有限公司 | Anti-dazzle fluorescent lighting lamp |
| TWM365434U (en) * | 2009-06-10 | 2009-09-21 | Dee Van Entpr Co Ltd | Improved type light emitting diode (LED) daylight lamp |
| CN201462532U (en) * | 2009-07-01 | 2010-05-12 | 东莞市宇佳电子实业有限公司 | LED fluorescent lamp |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102121615A (en) * | 2011-04-12 | 2011-07-13 | 昆山英睿电子科技有限公司 | LED (light emitting diode) fluorescent lamp tube |
| CN102221168A (en) * | 2011-06-14 | 2011-10-19 | 周玉龙 | Wall washing lamp of light guide plate |
| CN102330951A (en) * | 2011-09-19 | 2012-01-25 | 东莞勤上光电股份有限公司 | LED (light-emitting diode) lamp power source mounting structure |
| CN102829359A (en) * | 2012-09-04 | 2012-12-19 | 钟丽 | Light emitting diode (LED) lamp tube capable of changing power supply |
| CN102829359B (en) * | 2012-09-04 | 2014-11-26 | 钟丽 | Light emitting diode (LED) lamp tube capable of changing power supply |
| CN106641791A (en) * | 2017-02-28 | 2017-05-10 | 宁波市佳通光电科技有限公司 | LED lamp |
| CN109699113A (en) * | 2019-02-20 | 2019-04-30 | 惠州市慧昊光电有限公司 | Rectifier on a kind of high pressure lamp bar line |
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| CN101968212B (en) | 2012-06-27 |
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