CN101968092A - Pitch-varying helical metal rubber composite spring - Google Patents
Pitch-varying helical metal rubber composite spring Download PDFInfo
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- CN101968092A CN101968092A CN 201010504038 CN201010504038A CN101968092A CN 101968092 A CN101968092 A CN 101968092A CN 201010504038 CN201010504038 CN 201010504038 CN 201010504038 A CN201010504038 A CN 201010504038A CN 101968092 A CN101968092 A CN 101968092A
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Abstract
The invention relates to a helical compressed metal spring (helical spring for short) used as an elastic element in mechanical industry, especially heavy duty, vehicle, mine and oscillating machinery, in particular to a pitch-varying helical metal rubber composite spring which belongs to the technical field of oscillating utilization engineering. The pitch-varying helical metal rubber composite spring is formed by compounding a pitch-varying helical metal spring and a rubber cladding layer; the pitch-varying helical metal spring is coiled by a steel wire; and the rubber cladding layer is arranged outside the pitch-varying helical metal spring to form the pitch-varying helical metal rubber composite spring. The rubber cladding layer has a columnar structure and can be made into an inner and outer helical shape or inner and outer columnar shape. The pitch-varying helical metal spring is at least provided with three circles of effective helixes, and at least two circles of effective pitches of the helixes are different pitches.
Description
Technical field
The present invention relates to mechanical industry especially in heavy type, vehicle, mine, the vibrating machine as the helical compression metal spring (hereinafter to be referred as helical spring) of elastic element, particularly a kind of variable-pitch screw metal-rubber complex spring belongs to vibration and utilizes field of engineering technology.
Background technique
In the prior art, the pitch spiral compression spring such as generally adopt as elastic element in all conglomeraties such as heavy type, vehicle, mining machinery, the vibrating machine industry then generally pitch helical spring such as employing as main vibration spring or vibration-isolating spring.
Etc. the helical spring deformation under load characteristic curve of pitch is linear line, for waiting stiffness helix spring, and in some nonlinear engineering occasions, as vibrating conveyor, oscillating feeder, vibrating scalper, vibrating mill etc., because system load is all changing constantly under the motion state, a large amount of for a long time use etc. the pitch helical spring have the energy consumption height, technical problem such as efficient is low, noise is big, effect is not good.
In recent years, though the application report of non-linear variable-pitch screw spring is arranged, but still have that noise is big, bigger, the problems such as working life short, maintenance frequency height of noise are difficult to solve during doubling-up.
Summary of the invention
The purpose of this invention is to provide a kind of variable-pitch screw metal-rubber complex spring, have simple in structure, absorbing is strong, noise is little, bearing capacity is big, become stiffness characteristics, spring silk working stress is little, the life-span long, characteristics such as corrosion-resistant, wear-resistant and explosion-proof, the problems referred to above that exist with the solution prior art.
Variable-pitch screw metal-rubber complex spring of the present invention is to take following technological scheme to realize: variable-pitch screw metal-rubber complex spring of the present invention is composited by variable-pitch screw metal spring and rubber adhesive two-part.The variable-pitch screw metal spring has cladding rubber layer to constitute variable-pitch screw metal-rubber complex spring by a steel wire coil coiled variable-pitch screw metal spring in variable-pitch screw metal spring outside.Described cladding rubber layer forms hollow or solid column structure, can be made into internal and external screw shape or interior outer cylindrical.Described variable-pitch screw metal spring has the above effective helix angle of 3 circles at least, and to have the above effective pitch of 2 circles again at least be the spiral of different pitches.
The footpath equates in the spiral of the effective pitch of described variable-pitch screw metal spring, or the middle footpath of described effective pitch is along the axial change of described helix structure.
Described metal-rubber complex spring is with rubber layer clad metal spring inner and outer surface, forms certain thickness.
The deformation under load characteristic line of described variable-pitch screw metal spring is cumulative type non-linear line, and is continuous or piecewise continuous: this will help preventing the generation of its resonance and flutter; The size of pitch can be between each circle and gets different pitches, also can be several circles and is one group and get into several different pitches; Pitch can ascending unidirectional array, also can be by bi-directional arrangement broad in the middle small in ends.
The present invention coats spring by variable-pitch screw metal spring and rubber to be composited, and rubber adhesive adopts the synthetic cement of the natural gum more than 80 percent to be made.
Metal end plate can be equipped with in described variable-pitch screw metal-rubber complex spring two ends, to increase variable-pitch screw metal-rubber complex spring end face contact stiffness.
Owing to constitute the pitch variation of the helix structure of spring, add and have certain thickness rubber adhesive, make the present invention have significantly non-linear and required change stiffness characteristics, be that construction system rigidity has the change stiffness characteristics that increases and decreases with load, reach and make that system is effectively energy-conservation, the purpose of steady running.
The present invention compares with rubber spring bigger rigidity, comparing with metal spring has bigger damping and amortization, so its effect is positive, obvious and unique: as to have simple in structure simultaneously, absorbing is strong, noise is little, bearing capacity is big, become stiffness characteristics, spring silk working stress is little, life-span is long, corrosion-resistant, characteristics such as wear-resistant and explosion-proof, be adapted to mining machinery especially, the suspension frame structure of heavy vehicle, super-huge vibrating machine such as super-huge vibromill, vibrating sieve, load such as oscillating feeder are used than the occasion of big and load change wider range, more adapt to and are used for the vibration isolation state.
Description of drawings
Concrete structure proposed by the invention and embodiment see accompanying drawing 1-8.
Fig. 1 is the structural representation of internal and external screw type of the present invention.
Fig. 2 is the structural representation of straight type in the external spiral of the present invention.
Fig. 3 is the structural representation of inside and outside straight cylinder type of the present invention.
Fig. 4 is the structural representation of outer straight internal spiral type of the present invention.
Fig. 5 is the structural representation of band metal end plate internal and external screw type of the present invention.
Fig. 6 is the structural representation of straight type in the band metal end plate external spiral of the present invention.
Fig. 7 is the structural representation of the inside and outside straight cylinder type of band metal end plate of the present invention.
Fig. 8 is the structural representation of the outer straight internal spiral type of band metal end plate of the present invention.
Fig. 1-4 is respectively the structural type of straight type, inside and outside straight cylinder type, outer straight internal spiral type in internal and external screw type of the present invention, the external spiral, Fig. 5-8 is respectively the structural type of the interior straight type of internal and external screw type, external spiral of band steel plate of the present invention, inside and outside straight cylinder type, outer straight internal spiral type, can select for use according to load of bearing and bulk.
Embodiment
Fig. 1-4 is respectively various structure of the present invention, is made of metal coil spring 1, rubber adhesive 2 respectively.Metal coil spring 1 plays the support framework effect, and rubber adhesive 2 will increase the nonlinear characteristics and the damping and amortization of spring, plays the effect that improves bearing capacity, increase and decrease system stiffness and noise reduction vibration damping during work.
Fig. 5-8 is respectively various structure of the present invention, and except that both ends or one end sulfuration up and down has the metalwork 3, all the other structures are identical; Its carrying uniformity is better, so be more suitable in heavy duty, variable load working condition.
Variable-pitch screw metal-rubber complex spring is composited by variable-pitch screw metal spring 1 and rubber adhesive 2 two-part.Variable-pitch screw metal spring 1 has cladding rubber layer 2 to constitute variable-pitch screw metal-rubber complex spring by a steel wire coil coiled variable-pitch screw metal spring in variable-pitch screw metal spring outside.Described cladding rubber layer forms column structure, can be made into internal and external screw shape or interior outer cylindrical.
Described cladding rubber layer 2 is with rubber layer clad metal spring inner and outer surface, forms to have certain thickness open column shape rubber spring.
Described variable-pitch screw metal spring 1 has the above effective helix angle of 3 circles at least, and to have the above effective pitch of 2 circles again at least be the spiral of different pitches.
The footpath equates in the spiral of the effective pitch of described variable-pitch screw metal spring 1, or the middle footpath of described effective pitch is along the axial change of described helix structure.
The deformation under load characteristic line of described variable-pitch screw metal spring 1 is cumulative type non-linear line, and is continuous or piecewise continuous: this will help preventing the generation of its resonance and flutter; The size of pitch is for getting different pitches between each circle, or is one group and gets into several different pitches for several circles; The ascending unidirectional array of pitch, or by bi-directional arrangement broad in the middle small in ends.
The present invention is composited by variable-pitch screw metal spring 1 and rubber adhesive 2, and rubber adhesive 2 adopts the synthetic cement of the natural gum more than 80 percent to be made.
Variable-pitch screw metal spring 1 adopts the high-quality spring steel to make, its manufacturing is identical with existing spiral metal spring with heat treatment process, but after doing Shot peening processing, pickled surface processing, must carry out surface coating to improve the adhesion strength of rubber and spiral metal spring, carrying out the vulcanization of rubber then in mould is shaped, surface coating thickness can generally be selected 0.05-1mm according to situations such as stands under load.
Claims (8)
1. a variable-pitch screw metal-rubber complex spring is characterized in that being composited by variable-pitch screw metal spring and rubber adhesive two-part; The variable-pitch screw metal spring has cladding rubber layer to constitute variable-pitch screw metal-rubber complex spring by a steel wire coil coiled variable-pitch screw metal spring in variable-pitch screw metal spring outside.
2. variable-pitch screw metal-rubber complex spring according to claim 1 is characterized in that described cladding rubber layer forms column structure, can be made into internal and external screw shape or interior outer cylindrical.
3. variable-pitch screw metal-rubber complex spring according to claim 1 is characterized in that described cladding rubber layer is to be coated on the metal spring inner and outer surface with rubber layer.
4. variable-pitch screw metal-rubber complex spring according to claim 1 is characterized in that described variable-pitch screw metal spring has the above effective helix angle of 3 circles at least, and to have the above effective pitch of 2 circles again at least be the spiral of different pitches.
5. variable-pitch screw metal-rubber complex spring according to claim 1 it is characterized in that the footpath equates in the spiral of effective pitch of described variable-pitch screw metal spring, or the middle footpath of described effective pitch is along the axial change of described helix structure.
6. variable-pitch screw metal-rubber complex spring according to claim 1, the deformation under load characteristic line that it is characterized in that described variable-pitch screw metal spring is cumulative type non-linear line, and is continuous or piecewise continuous: this will help preventing the generation of its resonance and flutter; The size of pitch is for getting different pitches between each circle, or is one group and gets into several different pitches for several circles; The ascending unidirectional array of pitch, or by bi-directional arrangement broad in the middle small in ends.
7. variable-pitch screw metal-rubber complex spring according to claim 1 is characterized in that rubber adhesive adopts the synthetic cement of the natural gum more than 80 percent to be made.
8. variable-pitch screw metal-rubber complex spring according to claim 1 is characterized in that described variable-pitch screw metal-rubber complex spring two ends are equipped with metal end plate, to increase variable-pitch screw metal-rubber complex spring end face contact stiffness.
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CN 201010504038 CN101968092A (en) | 2010-10-08 | 2010-10-08 | Pitch-varying helical metal rubber composite spring |
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CN 201010504038 CN101968092A (en) | 2010-10-08 | 2010-10-08 | Pitch-varying helical metal rubber composite spring |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102221062A (en) * | 2011-06-16 | 2011-10-19 | 中国电力科学研究院 | Metal rubber damping shock absorber |
CN106704272A (en) * | 2015-08-17 | 2017-05-24 | 天津海莱姆科技有限公司 | Metal-rubber composite spring isolated type energy accumulator |
CN107939904A (en) * | 2016-10-13 | 2018-04-20 | 株式会社万都 | A kind of vehicle top connection board |
CN109099075A (en) * | 2018-09-03 | 2018-12-28 | 深圳市淳睿贸易有限公司 | A kind of centrifugal clutch idling drive mechanism |
CN113915275A (en) * | 2021-10-29 | 2022-01-11 | 新一代汽车底盘***(马鞍山)有限公司 | Air spring and air suspension with same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN85109016A (en) * | 1984-12-12 | 1986-08-27 | 帕顿公司 | Complex spring |
CN2051316U (en) * | 1989-02-24 | 1990-01-17 | 吴万才 | Helical combined rubber spring |
CN101191524A (en) * | 2006-11-29 | 2008-06-04 | 上海通运汽车科技有限公司 | Pitch variable spiral compression spring |
CN201513496U (en) * | 2009-09-18 | 2010-06-23 | 湖北宝马弹簧有限公司 | Automobile varied diameter suspension spring |
CN201851569U (en) * | 2010-10-08 | 2011-06-01 | 南京工程学院 | Variable-pitch spiral metal rubber composite spring |
-
2010
- 2010-10-08 CN CN 201010504038 patent/CN101968092A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN85109016A (en) * | 1984-12-12 | 1986-08-27 | 帕顿公司 | Complex spring |
CN1009943B (en) * | 1984-12-12 | 1990-10-10 | 帕顿公司 | Composite spring |
CN2051316U (en) * | 1989-02-24 | 1990-01-17 | 吴万才 | Helical combined rubber spring |
CN101191524A (en) * | 2006-11-29 | 2008-06-04 | 上海通运汽车科技有限公司 | Pitch variable spiral compression spring |
CN201513496U (en) * | 2009-09-18 | 2010-06-23 | 湖北宝马弹簧有限公司 | Automobile varied diameter suspension spring |
CN201851569U (en) * | 2010-10-08 | 2011-06-01 | 南京工程学院 | Variable-pitch spiral metal rubber composite spring |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102221062A (en) * | 2011-06-16 | 2011-10-19 | 中国电力科学研究院 | Metal rubber damping shock absorber |
CN106704272A (en) * | 2015-08-17 | 2017-05-24 | 天津海莱姆科技有限公司 | Metal-rubber composite spring isolated type energy accumulator |
CN106704272B (en) * | 2015-08-17 | 2024-03-15 | 天津海莱姆科技有限公司 | Metal rubber composite spring isolation type energy accumulator |
CN107939904A (en) * | 2016-10-13 | 2018-04-20 | 株式会社万都 | A kind of vehicle top connection board |
CN109099075A (en) * | 2018-09-03 | 2018-12-28 | 深圳市淳睿贸易有限公司 | A kind of centrifugal clutch idling drive mechanism |
CN113915275A (en) * | 2021-10-29 | 2022-01-11 | 新一代汽车底盘***(马鞍山)有限公司 | Air spring and air suspension with same |
CN113915275B (en) * | 2021-10-29 | 2024-01-19 | 新一代汽车底盘***(马鞍山)有限公司 | Air spring and air suspension with same |
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Application publication date: 20110209 |