CN101967309A - Method for preparing active calcium carbonate - Google Patents

Method for preparing active calcium carbonate Download PDF

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Publication number
CN101967309A
CN101967309A CN 201010226648 CN201010226648A CN101967309A CN 101967309 A CN101967309 A CN 101967309A CN 201010226648 CN201010226648 CN 201010226648 CN 201010226648 A CN201010226648 A CN 201010226648A CN 101967309 A CN101967309 A CN 101967309A
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treated carbonates
preparation
coupling agent
calcium carbonate
rubber
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崔丽丽
肖建平
李常林
郭安慧
陈祥芝
朱孝川
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SHANDONG HAIZE NANOMETER MATERIALS CO Ltd
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SHANDONG HAIZE NANOMETER MATERIALS CO Ltd
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Abstract

The invention discloses a method for preparing active calcium carbonate, which comprises the following steps of: adding 1 to 10 weight parts of one or a mixture of more of fatty acid and fatty acid salt and 0.05 to 5 weight parts of coupling agent into suspension containing 100 weight parts of calcium carbonate, and modifying at the temperature of between 60 and 90 DEG C for 0.5 to 5 hours to prepare the active calcium carbonate. The method has a simple preparation process and is stable in performance; and the surface of the prepared active calcium carbonate has the good hydrophobicity, is easy to disperse in rubber and resin, improves the combination property of polymers, and can be used in fields of the rubber, adhesives and the like.

Description

A kind of preparation method of treated carbonates
Technical field
The present invention relates to a kind of preparation method of nano-calcium carbonate, especially relate to a kind of preparation method who can be used for improving the treated carbonates of rubber, resin over-all properties.
Background technology
Lime carbonate is a kind of important mineral filler, because price is low, raw material is wide, is widely used in the industry such as rubber, plastics, paper, coating, sizing agent, printing ink.Lime carbonate is divided into water-ground limestone, light calcium carbonate according to preparation method's difference.Water-ground limestone is directly to pulverize natural calcite, Wingdale, chalk, white shellfish etc. and make with mechanical means.Light calcium carbonate is to be raw material with the Wingdale, makes unslaked lime through calcining, and unslaked lime adds water digestion and absorbing carbon dioxide carries out carbonization then, and dehydration at last, drying and pulverizing make.Lime carbonate is subjected to the influence of factors such as particle diameter, crystalline form, and its specific surface area of the lime carbonate of equal quality is also different.Particle diameter is more little, and specific surface area is big more, easy more reunion; The surface property of the hydrophilic oleophobic of lime carbonate makes itself and macromolecular material consistency poor, so work in-process easily forms irregular aggregate, cause superpolymer inner disperse inhomogeneous, thereby produce boundary defect, cause the performance of goods to reduce.So people adopt the whole bag of tricks that lime carbonate is carried out surface organic and handle, and are activation treatment again.
At present, domestic research is more various to the surface treatment of lime carbonate.Chinese patent [CN1807519A] adopts unsaturated fatty acids and derivative modified nano-calcium carbonate thereof to make the nano-calcium carbonate that coats one deck unsaturated fatty acids and derivative thereof, is applied to the polymer/inorganic nanometer matrix material.The tensio-active agent of single type easily causes at particle surface and unified intermolecularly makes intermolecular some spaces that occur because of coulombic repulsion repels mutually, causes adsorption layer comparatively loose.Simultaneously, the acidity of single lipid acid own is strong excessively, easily makes calcium carbonate powder agglomerating, dispersed undesirable; Though fatty acid ester can make the lime carbonate surface have good outer lubricity, this class material is often bad with the consistency of other materials, and reactivity own is also not enough.Chinese patent [CN1290935] makes the modified calcium carbonate that a kind of surface has silicon-dioxide, organic acid, silane coupling agent, and is used for polymer composition.But manufacturing process's complexity causes the production cost of enterprise to increase.
Therefore, study treated carbonates a kind of compound surfactant modification, that can be applied to multiple field, both can improve intermolecular consistency of organic polymer and reinforcement such as lime carbonate and rubber, resin, can reduce the production cost of enterprise again.
Summary of the invention
The objective of the invention is: provide that manufacturing process is simple, the preparation method of a kind of treated carbonates of stable performance.
Technical scheme of the present invention is: add one or more mixtures in 1~10 part of lipid acid, the soap, 0.05~5 part coupling agent in the suspension that contains 100 weight part lime carbonate, 60~90 ℃ of following modifications 0.5~5 hour, make treated carbonates.
Raw material lime carbonate can be water-ground limestone, light calcium carbonate, and its average particle size range is 0.02~20 μ m.
Used lipid acid, soap comprise carbonatoms 6~24, particularly 10~20 saturated or unsaturated fatty acids, one or more the mixture in the soap.Lipid acid can be selected undecylenic acid, positive enanthic acid, stearic acid, palmitinic acid, docosoic acid, capric acid, lauric acid, docosoic, oleic acid, erucic acid, linolic acid, tridecylic acid etc., preferred especially stearic acid, palmitinic acid, lauric acid, oleic acid, linolic acid.Soap can be selected an alkali metal salts such as the sodium salt, sylvite of above-mentioned carbonatoms 6~24, particularly 10~20 saturated or unsaturated fatty acids.
Used coupling agent can be one or more in silane coupling agent, titanate coupling agent, boric acid ester coupler, aluminate coupling agent, aluminum-zirconium coupling agent, aluminium titanium composite coupler, the aluminium zirconium composite coupler, preferably contains the coupling agent of long carbochain.
The liquid medium of calcium carbonate suspension can be in water, ester class, ketone, alcohols, the arene one or more; The mass concentration of calcium carbonate suspension is 0.5%~60%.
Above-mentioned treated carbonates is applied in the rubber combination, in natural rubber, divinyl rubber, add additives such as this treated carbonates and machine oil, antioxidant, antiaging agent, stearic acid, wax, other auxiliary agents such as vulcanizing agent such as sulphur, vulcanization aid, and mixing plasticizing, can significantly promote the over-all properties for preparing material.
Above-mentioned treated carbonates is applied in the resin combination, adds other auxiliary agents such as this treated carbonates and solidifying agent in Resins, epoxy, can promote the mechanical property of preparation material.
The invention has the beneficial effects as follows: the treated carbonates surface of the present invention's preparation has coated lipid acid and coupling agent, make the treated carbonates surface of its preparation have better hydrophobic, be easy in rubber, resin, disperse, reduced the reunion of nanoparticle, strengthened the effect between rubber combination, resin combination interface, improve the over-all properties of polymkeric substance, treated carbonates of the present invention can be used for fields such as rubber, tackiness agent.
Embodiment
The invention will be further described below in conjunction with specific embodiment,
Embodiment 1
Fully stirring particle diameter is the calcium carbonate slurry (solid content 8%) of 0.04 μ m, is heated to 80 ℃.With the lime carbonate in this slurry is 100 weight parts, add 3 weight parts pass through sodium hydroxide and 90 ℃ of following heated and stirred and the saponified stearic acid mixture, form sodium stearate, add 0.5 weight part mixing coupling agent, insulated and stirred 1h, last filtration drying is pulverized, and obtains treated carbonates of the present invention.
The treated carbonates that utilizes aforesaid method and get is coupled in natural rubber, the divinyl rubber with the consumption of 17 parts of 100 parts of parts by weight of rubber, and the compounding rubber method is mixing routinely, sulfuration and test.Rubber combination performance measurement method: press the hardness that GB/T531-1999 detects rubber combination; By GB/T 528-1998 detect that 300% of rubber combination is stretched surely, tensile strength, tensile yield; The H that presses GB/T 2942-1991 detection rubber combination extracts out; Press the aging resistance that GB/T 3512-2001 detects rubber combination.
Embodiment 2
Fully stirring particle diameter is the calcium carbonate slurry (solid content 8%) of 0.04 μ m, is heated to 80 ℃.With the lime carbonate in this slurry is 100 weight parts, add 3.5 weight parts pass through sodium hydroxide and 90 ℃ of following heated and stirred and the saponified stearic acid mixture, form sodium stearate, add 0.3 weight part mixing coupling agent, insulated and stirred 3h, last filtration drying is pulverized, and obtains treated carbonates of the present invention.
The same with embodiment 1, the consumption with the above-mentioned treated carbonates of 17 parts of 100 parts of parts by weight of rubber is coupled in natural rubber, the divinyl rubber, and the compounding rubber method is mixing routinely, sulfuration and test.Measuring method is the same with embodiment 1.
Embodiment 3
Fully stirring particle diameter is the calcium carbonate slurry (solid content 8%) of 0.04 μ m, is heated to 60 ℃.With the lime carbonate in this slurry is 100 weight parts, add 10 weight parts pass through sodium hydroxide and 90 ℃ of following heated and stirred and the saponified stearic acid mixture, form sodium stearate, add 0.05 weight part mixing coupling agent, insulated and stirred 5h, last filtration drying is pulverized, and obtains treated carbonates of the present invention.
The same with embodiment 1, with the consumption of 17 parts of above-mentioned treated carbonatess of 100 parts of parts by weight of rubber, be coupled in natural rubber, the divinyl rubber, the compounding rubber method is mixing routinely, sulfuration and test.Measuring method is the same with embodiment 1.
Embodiment 4
Fully stirring particle diameter is the calcium carbonate slurry (solid content 8%) of 0.04 μ m, is heated to 90 ℃.With the lime carbonate in this slurry is 100 weight parts, add 1 weight part pass through sodium hydroxide and 90 ℃ of following heated and stirred and the saponified stearic acid mixture, form sodium stearate, add 5 weight part mixing coupling agents, insulated and stirred 0.5h, last filtration drying is pulverized, and obtains treated carbonates of the present invention.
The same with embodiment 1, with the consumption of 17 parts of above-mentioned lime carbonate of 100 parts of parts by weight of rubber, be coupled in natural rubber, the divinyl rubber, the compounding rubber method is mixing routinely, sulfuration and test.Measuring method is the same with embodiment 1.
The results of property of rubber combination of lime carbonate of adding different modifier modifications is as shown in table 1
[table 1]
Figure BSA00000190353700041
Shown in table 1 result, be furnished with the tensile strength, H extraction, aging coefficient of the rubber combination of the treated carbonates of the present invention shown in the embodiment 1,2,3,4, mechanical property such as to stretch surely relatively good.
Embodiment 5
The treated carbonates of preparation is the same with embodiment 1.
The treated carbonates that utilizes aforesaid method and get is coupled in the Resins, epoxy with the consumption of 0,10,20 parts of 100 parts of parts by weight resin, tests behind the self-vulcanizing 24h.Composition epoxy resin performance measurement method: press the tensile and shear property that GB/T 7124-2008 detects composition epoxy resin.
The tensile shear strength result of the Resins, epoxy of the lime carbonate of the different amount of interpolation embodiment 5 is as shown in table 2
[table 2]
Figure BSA00000190353700042
As can be seen from Table 2, along with the adding of the amount of the treated carbonates of embodiment 5, the tensile shear strength of Resins, epoxy is in rising trend.When joining 20 parts, its tensile shear strength has improved 29.8% than the tensile shear strength of pure epoxy resin.
Embodiment 6
The treated carbonates of preparation is the same with embodiment 2.
The same with embodiment 5, the consumption with 0,10,20 parts of above-mentioned modified calcium carbonates of 100 parts of parts by weight resin is coupled in the Resins, epoxy, tests behind the self-vulcanizing 24h.Measuring method is the same with embodiment 5.
The tensile shear strength result of the Resins, epoxy of the lime carbonate of the different amount of interpolation embodiment 6 is as shown in table 3
[table 3]
Figure BSA00000190353700051
As can be seen from Table 3, along with the adding of the amount of the treated carbonates of embodiment 6, the tensile shear strength of Resins, epoxy is in rising trend.When joining 20 parts, its tensile shear strength has improved 22.6% than the tensile shear strength of pure epoxy resin.
More than describe the specific embodiment of the present invention in detail, but the scope of protection of present invention is not limited to specific embodiment, all those skilled in the art are getable all within protection domain of the present invention without creative work institute.

Claims (7)

1. the preparation method of a treated carbonates, it is characterized in that: in the suspension that contains 100 weight part lime carbonate, add one or more mixtures in 1~10 part of lipid acid, the soap, 0.05~5 part coupling agent, 60-90 ℃ of following modification 0.5~5 hour, make treated carbonates.
2. the preparation method of a kind of treated carbonates according to claim 1, it is characterized in that: raw material lime carbonate average particle size range is 0.02~20 μ m.
3. the preparation method of a kind of treated carbonates according to claim 1 is characterized in that: described lipid acid, soap comprise one or more the mixture in the saturated or unsaturated fatty acids of carbonatoms 6~24.
4. the preparation method of a kind of treated carbonates according to claim 1, it is characterized in that: described coupling agent is one or more in silane coupling agent, titanate coupling agent, boric acid ester coupler, aluminate coupling agent, aluminum-zirconium coupling agent, aluminium titanium composite coupler, the aluminium zirconium composite coupler.
5. the preparation method of a kind of treated carbonates according to claim 1, it is characterized in that: the liquid medium of calcium carbonate suspension be in water, ester class, ketone, alcohols, the arene one or more, the mass concentration of calcium carbonate suspension is 0.5%~60%.
6. according to the preparation method of any described a kind of treated carbonates of claim 1 to 5, it is characterized in that: make treated carbonates and be applied in the rubber combination.
7. according to the preparation method of any described a kind of treated carbonates of claim 1 to 5, it is characterized in that: make treated carbonates and be applied in the resin combination.
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CN102161841A (en) * 2011-03-03 2011-08-24 淄博嘉泽纳米材料有限公司 Preparation method of nano calcium carbonate with low viscocity and high thixotropic property
CN102352131A (en) * 2011-08-18 2012-02-15 广西华纳新材料科技有限公司 Method for modifying heat-resisting surface of calcium carbonate
CN103450587A (en) * 2013-01-24 2013-12-18 长春天成高新纳米复合材料有限公司 Preparation method of special nanometer modifier for PVC (polyvinyl chloride) resin
CN103740139A (en) * 2013-12-10 2014-04-23 辽宁亿龙矿业股份有限公司 Composite titanium dioxide and preparation method thereof
CN103952760A (en) * 2014-05-09 2014-07-30 广西大学 Preparation method of modified calcium carbonate whisker for papermaking coating
CN104031419A (en) * 2014-05-20 2014-09-10 凤台县精华助剂有限公司 High-density modified calcium carbonate and preparation method thereof
CN104031420A (en) * 2014-05-20 2014-09-10 凤台县精华助剂有限公司 Modified calcium carbonate with wide applicable strength and preparation method thereof
CN104031417A (en) * 2014-05-20 2014-09-10 凤台精兴生物科技有限公司 Modified calcium carbonate with heat-isolating heat-insulating effect and preparation method thereof
CN104073028A (en) * 2014-06-06 2014-10-01 凤台精兴生物科技有限公司 Modified calcium carbonate with oil-resistant and corrosion-resistant effect and preparation method thereof
CN104087026A (en) * 2014-06-06 2014-10-08 凤台县精华助剂有限公司 Smooth-type surface-modified calcium carbonate and preparation method thereof
CN104087027A (en) * 2014-06-06 2014-10-08 凤台县精华助剂有限公司 High-temperature-resistant modified calcium carbonate and preparation method thereof
CN104084175A (en) * 2014-06-06 2014-10-08 凤台精兴生物科技有限公司 Modified calcium carbonate having adsorption effect and preparation method thereof
CN104130593A (en) * 2014-07-01 2014-11-05 青阳县永诚钙业有限责任公司 Hydrophobic lipophilic surface-modified calcium carbonate and preparation method thereof
CN104130595A (en) * 2014-07-01 2014-11-05 青阳县永诚钙业有限责任公司 Antibacterial insect-preventing modified calcium carbonate and preparation method thereof
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CN110819137A (en) * 2019-11-25 2020-02-21 四川亿欣新材料有限公司 Modification device and modification method for calcium-based powder special for adhesive
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CN113402901A (en) * 2021-06-18 2021-09-17 建德市双超钙业有限公司 Nano calcium carbonate activation system and activation method applied to polyurethane adhesive
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CN102161841A (en) * 2011-03-03 2011-08-24 淄博嘉泽纳米材料有限公司 Preparation method of nano calcium carbonate with low viscocity and high thixotropic property
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CN108999024B (en) * 2018-08-31 2021-05-14 衢州市东大特种纸有限公司 Oil absorption type oil-proof paper
CN110577755A (en) * 2019-09-06 2019-12-17 石家庄市新秀林化工有限公司 preparation method of calcium carbonate by using composite modifier
CN110819137A (en) * 2019-11-25 2020-02-21 四川亿欣新材料有限公司 Modification device and modification method for calcium-based powder special for adhesive
CN110819137B (en) * 2019-11-25 2021-06-18 四川亿欣新材料有限公司 Modification device and modification method for calcium-based powder special for adhesive
CN113402901A (en) * 2021-06-18 2021-09-17 建德市双超钙业有限公司 Nano calcium carbonate activation system and activation method applied to polyurethane adhesive
CN115678313A (en) * 2021-07-28 2023-02-03 福建鸿丰纳米科技有限公司 Preparation method of conductive nano calcium carbonate
CN115044241A (en) * 2022-06-09 2022-09-13 中建材苏州防水研究院有限公司 Modified heavy calcium carbonate, preparation method thereof, polymer cement-based waterproof coating and preparation method thereof
CN115044241B (en) * 2022-06-09 2023-12-26 中建材苏州防水研究院有限公司 Modified heavy calcium, preparation method thereof and polymer cement-based waterproof paint and preparation method thereof

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