CN101962907A - Base of steam iron and preparation method thereof - Google Patents
Base of steam iron and preparation method thereof Download PDFInfo
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- CN101962907A CN101962907A CN 201010275325 CN201010275325A CN101962907A CN 101962907 A CN101962907 A CN 101962907A CN 201010275325 CN201010275325 CN 201010275325 CN 201010275325 A CN201010275325 A CN 201010275325A CN 101962907 A CN101962907 A CN 101962907A
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Abstract
The invention discloses a base of a steam iron, which comprises a base body. The surface of the base body is provided with an enamel layer, so that the base has higher comprehensive performance. A preparation method for the base of the steam iron comprises the following steps of: 1) selecting materials: selecting a base material suitable for manufacturing the base; 2) performing punch forming: performing the punch forming on the base material to form the base; 3) pretreating the surface of the base: pretreating the surface of the base to meet the requirement of spraying enamel glaze; 4) treating the enamel: performing ball milling on the enamel to crush and fully mix the enamel glaze, and sieving by using a sieve; and 5) coating and firing enamel glaze slurry: uniformly spraying the enamel glaze slurry onto the surface of the base, naturally airing, firing, and naturally cooling. In the process, the manufacturing process is simple, the surface of the base is uniformly sprayed with the enamel glaze slurry, and the enamel glaze has strong adhesion, so that the production efficiency and the utilization rate of the overall resources are improved.
Description
(1) technical field
The present invention relates to a kind of steam and dry iron base plate and preparation method thereof.
(2) background technology
Sell the steam and dry iron base plate that uses in the market, majority is common fluorine coating base plate, the shortcoming of its existence is the production process complexity, need through repeatedly spraying and dried, in addition, its sprayed surface is not wear-resisting, adhesive force is not strong, and case hardness and glossiness are inhomogeneous, and the utilization rate of heat energy is not high simultaneously.
(3) summary of the invention
There is above-mentioned deficiency in the prior art in order to overcome, the invention provides a kind of steam and dry iron base plate and preparation method thereof, on the surface of base plate, apply one deck enamel layer, make the good combination property of base plate, make the production efficiency height by simple technical process simultaneously, and improved the utilization rate of whole resource.
The technical scheme that the present invention solves its technical problem is: a kind of steam and dry iron base plate, comprise the base plate body, and the surface of this base plate body is provided with enamel layer.
A kind of as above-mentioned preparation method of steam and dry iron base plate includes following steps:
1) selection: select the base material of the alloy aluminium sheet of F3003 series as base plate for use, its thickness is 0.8～3.0mm;
2) punch forming: base material is carried out punch forming make base plate;
3) backplate surface preliminary treatment: preliminary treatment is carried out on the surface to base plate, to meet the requirement that sprays frit for porcelain enamel;
4) frit for porcelain enamel is handled: frit for porcelain enamel is carried out ball milling make frit for porcelain enamel pulverize and fully mixed, sieve by screen cloth, make the granular size of frit for porcelain enamel be positioned at 200 orders～300 orders;
5) apply enamel glaze slip and burning till: frit for porcelain enamel adds water and makes the enamel glaze slip, then the enamel glaze slip is uniformly sprayed on the surface of base plate, and sprayed product is fired after drying naturally, and cools off naturally.
The backplate surface preliminary treatment is followed successively by degreasing, rinsing, cleaning, neutralization, cleaning, oven dry in the above-mentioned step 3).
It is that 60～65 ℃ water the inside adds the powder that deoils and obtains degreasant solution that above-mentioned degreasing is meant in temperature, then base plate is put into this degreasant solution and is carried out wet scrubbing, washes by the surface of water under high pressure spray base plate at last.
The main component of the above-mentioned powder that deoils comprises surfactant and bases auxiliary agent, and this surfactant is an amino acid type surfactant, and this bases auxiliary agent is a NaOH.
Above-mentioned rinsing is meant that adding soda ash 60 ℃ water the inside obtains alkaline solution, puts into alkaline solution with base plate then and embathes.
Above-mentioned neutralization is meant by salpeter solution carries out neutralisation treatment to the alkaline solution that remains in backplate surface.
Above-mentioned step 4) frit for porcelain enamel is handled, and adds synthetic cosolvent in frit for porcelain enamel, and the main component of this synthetic cosolvent is a vanadium pentoxide.
Above-mentioned step 5) applies the enamel glaze slip and burns till, pretreated base plate is placed on the turntable, with spray gun the enamel glaze slip is uniformly sprayed on the surface of base plate, THICKNESS CONTROL is at 0.020～0.035 μ m, naturally after drying, put into the mesh bag firing furnace, firing temperature continues 8～10 minutes down at 540～570 ℃, burn till the back and dry naturally, and pick out qualified base plate and carry out the secondary spraying, THICKNESS CONTROL is at 0.040～0.060 μ m, naturally after drying, put into the mesh bag firing furnace once more, firing temperature continues 8～10 minutes down at 540～570 ℃, burns till the back and dries naturally.
Burn till dry after, pick out qualified base plate, stamp on the surface of base plate burns till after firing furnace and to get final product.
Beneficial effect of the present invention is: owing to apply one deck enamel layer on the surface of base plate, make base plate have stronger corrosion resistance and excellent heat conduction, heat resistance, clean easily, wear-resistant, be not easy the variable color that comes off, thereby improved The comprehensive performance, prolonged the service life of product.Simultaneously, the preparation method of steam and dry iron base plate comprises that selection, punch forming, backplate surface preliminary treatment, frit for porcelain enamel handle and apply the enamel glaze slip and step such as burn till, make that the surface spraying of base plate is even, strong adhesion, technical process is simple, not only effectively reduce the number of times of surface spraying in the production process, reduced the loss in the actual production process, manufacturing cost is low, and the complexity of whole process technology reduced greatly, thereby improved the utilization rate of production efficiency and whole resource.It is plumbous that the cosolvent of frit for porcelain enamel of the present invention uses vanadium pentoxide to replace, stopped environment damage and in using to the harm of human body, also solved the electric leakage problem that product in use occurs.
(4) specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
A kind of steam and dry iron base plate comprises the base plate body, and the surface of this base plate body is provided with enamel layer.Owing on the surface of base plate, apply one deck enamel layer, make base plate have stronger corrosion resistance and excellent heat conduction, heat resistance, clean easily, wear-resistant, be not easy the variable color that comes off, thereby improved The comprehensive performance, prolonged the service life of product.
A kind of as above-mentioned preparation method of steam and dry iron base plate, comprise that selection, punch forming, backplate surface preliminary treatment, frit for porcelain enamel handle and apply the enamel glaze slip and step such as burn till, wherein the backplate surface preliminary treatment comprises six procedures such as degreasing, rinsing, cleaning, neutralization, cleaning, oven dry, and concrete detailed process is as follows:
The first step, selection: select the base material of the alloy aluminium sheet of F3003 series as base plate for use, its thickness is 0.8～3.0mm;
In second step, punch forming: matrix is carried out punch forming make base plate, it is standby to select qualified base plate then;
In the 3rd step, the backplate surface preliminary treatment: preliminary treatment is carried out on the surface to base plate, to meet the requirement that sprays frit for porcelain enamel;
The backplate surface preliminary treatment may further comprise the steps:
1, degreasing
Degreasing mainly is a lip-deep greasy dirt of removing base plate, in temperature is that 60～65 ℃ water the inside adds the powder that deoils and obtains degreasant solution, then base plate is put into this degreasant solution and carried out wet scrubbing, wash by the surface of water under high pressure spray base plate at last, the high pressure water washing base plate can be removed the degreasant solution that sticks on the backplate surface.
The main component of powder of deoiling comprises surfactant and bases auxiliary agent, and this surfactant can be amino acid type surfactant, and perhaps, this surfactant also can be betaine type amphoteric surfactant; This bases auxiliary agent can be NaOH, and perhaps, this bases auxiliary agent also can be potassium hydroxide.Because amino acid type surfactant and betaine type amphoteric surfactant are the character of anion surfactant in alkaline aqueous solution, have good foaming, decontamination.
2, rinsing
Rinsing mainly is that neutralization remains in the amino acid type surfactant on the backplate surface, adds soda ash 60 ℃ water the inside and obtains alkaline solution, then base plate is put into alkaline solution and embathes, thereby remove the powder that deoils that is bonded on the backplate surface.Alkaline solution also can be to obtain by adding sodium bicarbonate 60 ℃ water the inside.
3, clean
Cleaning mainly is to wash out the alkaline solution that remains on the backplate surface by clear water, generally adopts the water under high pressure spray, plays the effect of strong flushing.
4, neutralization
Neutralization mainly is by salpeter solution the alkaline solution that remains in backplate surface to be carried out neutralisation treatment, and salpeter solution also can replace with sulfuric acid solution.
5, clean
Cleaning mainly is to wash out the acid solution that remains on the backplate surface by clear water, generally adopts the water under high pressure spray, plays the effect of strong flushing.
6, oven dry
Base plate after cleaning is dried, thereby remove the water that remains on the base plate, to meet the requirement that applies the enamel glaze slip.
The 4th step, frit for porcelain enamel is handled: add synthetic cosolvent in frit for porcelain enamel, the main component that should synthesize cosolvent is a vanadium pentoxide, then frit for porcelain enamel being carried out ball milling makes frit for porcelain enamel pulverize and fully mixed, sieve by screen cloth, make the granular size of frit for porcelain enamel be positioned at 200 orders～300 orders, store for future use;
In the 5th step, coating enamel glaze slip also burns till: frit for porcelain enamel adds water and makes the enamel glaze slip, then the enamel glaze slip is uniformly sprayed on the surface of base plate, and sprayed product is fired after drying naturally, and cooling naturally.
In the process that applies the enamel glaze slip and burn till, generally pretreated base plate is placed on the turntable, with spray gun the enamel glaze slip is uniformly sprayed on the surface of base plate, THICKNESS CONTROL is at 0.020～0.035 μ m, naturally after drying, put into the mesh bag firing furnace, firing temperature continues 8～10 minutes down at 540～570 ℃, burn till the back and dry naturally, and pick out qualified base plate and carry out the secondary spraying, THICKNESS CONTROL is at 0.040～0.060 μ m, naturally after drying, put into the mesh bag firing furnace once more, firing temperature continues 8～10 minutes down at 540～570 ℃, burns till the back and dries naturally.
Burn till dry after, pick out qualified base plate, stamp on the surface of base plate burns till after firing furnace and to get final product.
For the above processing step of process, basically finished the process treatment process of steam and dry iron base plate, to be testedly can pack or assemble after qualified, with regard to whole technological process, the preparation method of this steam and dry iron base plate, not only effectively reduced spraying number of times in surface in the production process, reduced the loss in the actual production process, and the complexity of whole process technology reduced greatly, thereby improved the utilization rate of whole resource, improved production efficiency and The comprehensive performance.
Claims (10)
1. a steam and dry iron base plate comprises the base plate body, it is characterized in that: the surface of this base plate body is provided with enamel layer.
2. the preparation method of a steam and dry iron base plate as claimed in claim 1 is characterized in that: include following steps:
1) selection: select the base material of the alloy aluminium sheet of F3003 series as base plate for use, its thickness is 0.8～3.0mm;
2) punch forming: base material is carried out punch forming make base plate;
3) backplate surface preliminary treatment: preliminary treatment is carried out on the surface to base plate, to meet the requirement that sprays frit for porcelain enamel;
4) frit for porcelain enamel is handled: frit for porcelain enamel is carried out ball milling make frit for porcelain enamel pulverize and fully mixed, sieve by screen cloth, make the granular size of frit for porcelain enamel be positioned at 200 orders～300 orders;
5) apply enamel glaze slip and burning till: frit for porcelain enamel adds water and makes the enamel glaze slip, then the enamel glaze slip is uniformly sprayed on the surface of base plate, and sprayed product is fired after drying naturally, and cools off naturally.
3. according to the preparation method of the described steam and dry iron base plate of claim 2, it is characterized in that: the backplate surface preliminary treatment is followed successively by degreasing, rinsing, cleaning, neutralization, cleaning, oven dry in the above-mentioned step 3).
4. according to the preparation method of the described steam and dry iron base plate of claim 3, it is characterized in that: it is that 60～65 ℃ water the inside adds the powder that deoils and obtains degreasant solution that above-mentioned degreasing is meant in temperature, then base plate is put into this degreasant solution and carried out wet scrubbing, wash by the surface of water under high pressure spray base plate at last.
5. according to the preparation method of the described steam and dry iron base plate of claim 4, it is characterized in that: the main component of the above-mentioned powder that deoils comprises surfactant and bases auxiliary agent, this surfactant is an amino acid type surfactant, and this bases auxiliary agent is a NaOH.
6. according to the preparation method of the described steam and dry iron base plate of claim 5, it is characterized in that: above-mentioned rinsing is meant that adding soda ash 60 ℃ water the inside obtains alkaline solution, puts into alkaline solution with base plate then and embathes.
7. according to the preparation method of the described steam and dry iron base plate of claim 6, it is characterized in that: above-mentioned neutralization is meant by salpeter solution carries out neutralisation treatment to the alkaline solution that remains in backplate surface.
8. according to the preparation method of the described steam and dry iron base plate of claim 2, it is characterized in that: above-mentioned step 4) frit for porcelain enamel is handled, and adds synthetic cosolvent in frit for porcelain enamel, and the main component of this synthetic cosolvent is a vanadium pentoxide.
9. according to the preparation method of the described steam and dry iron base plate of claim 2, it is characterized in that: above-mentioned step 5) applies the enamel glaze slip and burns till, pretreated base plate is placed on the turntable, with spray gun the enamel glaze slip is uniformly sprayed on the surface of base plate, THICKNESS CONTROL is at 0.020～0.035 μ m, naturally after drying, put into the mesh bag firing furnace, firing temperature continues 8～10 minutes down at 540～570 ℃, burning till the back dries naturally, and pick out qualified base plate and carry out the secondary spraying, THICKNESS CONTROL after drying naturally, is put into the mesh bag firing furnace at 0.040～0.060 μ m once more, firing temperature continues 8～10 minutes down at 540～570 ℃, burns till the back and dries naturally.
10. according to the preparation method of the described steam and dry iron base plate of claim 9, it is characterized in that: burn till dry after, pick out qualified base plate, stamp on the surface of base plate burns till after firing furnace and to get final product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102753252A CN101962907B (en) | 2010-09-03 | 2010-09-03 | Base of steam iron and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102753252A CN101962907B (en) | 2010-09-03 | 2010-09-03 | Base of steam iron and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101962907A true CN101962907A (en) | 2011-02-02 |
| CN101962907B CN101962907B (en) | 2012-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102753252A Expired - Fee Related CN101962907B (en) | 2010-09-03 | 2010-09-03 | Base of steam iron and preparation method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103084470A (en) * | 2013-01-30 | 2013-05-08 | 杭州吉众机电有限公司 | Manufacturing craft of monitoring box base seat and mould thereof |
| CN107083663A (en) * | 2017-03-31 | 2017-08-22 | 苏州海歌电器科技有限公司 | Scratch resistance high temperature resistant burner cap of hanged ironing machine |
| CN109549545A (en) * | 2019-01-17 | 2019-04-02 | 佛山市昂达电器有限公司 | The preparation method and electric heating towel rack of electric heating towel rack |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4822686A (en) * | 1985-05-02 | 1989-04-18 | Seb S. A. | Iron baseplate having an enamel coating |
| CN201016149Y (en) * | 2007-03-28 | 2008-02-06 | 杨景森 | Novel flat-iron soleplate |
-
2010
- 2010-09-03 CN CN2010102753252A patent/CN101962907B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4822686A (en) * | 1985-05-02 | 1989-04-18 | Seb S. A. | Iron baseplate having an enamel coating |
| CN201016149Y (en) * | 2007-03-28 | 2008-02-06 | 杨景森 | Novel flat-iron soleplate |
Non-Patent Citations (1)
| Title |
|---|
| 《玻璃与搪瓷》 19980228 王禹等 覆铝钢板搪瓷的底材化学处理 第4-5页 2-7 第26卷, 第2期 2 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103084470A (en) * | 2013-01-30 | 2013-05-08 | 杭州吉众机电有限公司 | Manufacturing craft of monitoring box base seat and mould thereof |
| CN103084470B (en) * | 2013-01-30 | 2015-07-22 | 杭州吉众机电有限公司 | Manufacturing craft of monitoring box base seat and mould thereof |
| CN107083663A (en) * | 2017-03-31 | 2017-08-22 | 苏州海歌电器科技有限公司 | Scratch resistance high temperature resistant burner cap of hanged ironing machine |
| CN107083663B (en) * | 2017-03-31 | 2019-02-01 | 苏州海歌电器科技有限公司 | Scratch resistance high temperature resistant burner cap of hanged ironing machine |
| CN109549545A (en) * | 2019-01-17 | 2019-04-02 | 佛山市昂达电器有限公司 | The preparation method and electric heating towel rack of electric heating towel rack |
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| Publication number | Publication date |
|---|---|
| CN101962907B (en) | 2012-05-16 |
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Granted publication date: 20120516 Termination date: 20180903 |