CN101947718A - Continuous rolling production line of single-strand flat metal wire - Google Patents
Continuous rolling production line of single-strand flat metal wire Download PDFInfo
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- CN101947718A CN101947718A CN 201010282771 CN201010282771A CN101947718A CN 101947718 A CN101947718 A CN 101947718A CN 201010282771 CN201010282771 CN 201010282771 CN 201010282771 A CN201010282771 A CN 201010282771A CN 101947718 A CN101947718 A CN 101947718A
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Abstract
The invention relates to a continuous rolling production line of a single-strand flat metal wire. According to the technical scheme provided by the invention, the continuous rolling production line comprises an unreeling machine, at least one calendaring machine, a front cleaning dryer, a speed clutch, an optical thickness-measuring device, an online annealing furnace, an after-cleaning dryer and a measuring reeling device which are sequentially arranged, wherein each calendaring machine, the front cleaning dryer, the optical thickness-measuring device and the measuring reeling device are respectively provided with a speed distributor. The continuous rolling production line of the invention can realize continuous rolling of the flat metal wire so as to greatly improve the productivity; the processed flat metal wire product has high two-dimensional accuracy in width and thickness, the speed distributor can realize accurate distribution of the speeds and ensures the tension balance of the whole production line, and a gap between an upper casting roller and a lower casting roller in the calendaring machine realizes automatic control.
Description
Technical field
The present invention relates to a kind of continuous calendering production line, specifically is a kind of flat continuous calendering production line wiry of sub-thread that is used to produce.
Background technology
At present, the flat wire of domestic production sub-thread mainly contain draw, shear in the broadband and several method such as single track sub-thread calendering.The shortcoming of drawing method is: flat wire glacing flatness is relatively poor and speed of production is lower.Broadband slitting method is produced the output height of flat metal wire, but its shortcoming is: flat wire both sides are jagged, and otch is a wedge angle, because there is error in the transverse gage in broadband own, cause flat thickness error wiry bigger.The shortcoming of single track sub-thread calendering is: bigger for the calendering width, the flat wire of thinner thickness can not one-shot forming, must the repeated multiple times calendering, because the flat wire on the discharge plate of calendering is spiral-distributed for the second time, and easy snag limit portion during blowing.In addition, the flat wire made of calendering is under the prerequisite that guarantees thickness repeatedly, and its width dimensions is difficult to accurate control, and repeatedly calendering is also lost time, and efficient is low, production capacity is low.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of rational in infrastructure, the flat wire continuous calendering of the sub-thread that production efficiency and automaticity are high production line, the flat wire size precision height that this press production line is produced, template and slickness are good.
According to technical scheme provided by the invention: the flat wire continuous calendering of described sub-thread production line comprises paying out machine, at least one calender, preceding washer-drier, speed pinch off device, optics thickness measuring equipment, online annealing furnace, back washer-drier and metering take-up equipment that order is provided with; Be separately installed with the speed distributor on every calender, preceding washer-drier, optics thickness measuring equipment and the metering take-up equipment.
As a further improvement on the present invention, described calender has four.
As a further improvement on the present invention, described paying out machine comprises unwrapping wire base, unwrapping wire motor, unwrapping wire decelerator, unwrapping wire casing, paying out reel and lineman's letter disk; The unwrapping wire motor links to each other with the unwrapping wire decelerator and is fixedly mounted on the unwrapping wire base, and the output axle head of unwrapping wire decelerator is equipped with driving pulley; The unwrapping wire casing is fixed on the unwrapping wire base top, and paying out reel is installed in the unwrapping wire casing by the bearing supporting, and paying out reel one end is equipped with driven pulley, and driven pulley and described driving pulley utilize belt transmission; The paying out reel other end is installed lineman's letter disk.
As a further improvement on the present invention, described calender comprises calender device and the power set that are used to drive calender device; Described calender device comprises calendering base, calendering frame, screw mandrel screw adjusting device, rolls mechanism and depress micro-adjusting mechanism, the calendering base top is fixed with the guide rail of band T type groove, calendering frame bottom is fixed with the T shape slide block that matches with T-slot on the guide rail, and the calendering frame also can slippage on guide rail by guide supporting; Be provided with the screw mandrel screw adjusting device that is used to drive the slippage of calendering frame between calendering frame and the calendering base; Calendering mechanism is installed on the calendering frame, calendering mechanism comprises stack, bottom calender roll, top chock and step, last stack, bottom calender roll support by top chock, the step at its two ends respectively, top chock, step are installed in the calendering frame, are provided with balancing spring between top chock and the step; Depress micro-adjusting mechanism and be installed in the top of rolling frame, depress the gap that micro-adjusting mechanism is used to adjust stack and bottom calender roll; Depressing micro-adjusting mechanism comprises and depresses motor, depresses decelerator, depresses screw mandrel and clutch, depress motor and be installed in calender top of the trellis one side, be separately installed with one in calender top of the trellis both sides and depress decelerator, depress decelerator and depress motor and link to each other, by depressing Electric Machine Control; Depress decelerator for two and respectively control one and depress screw mandrel, two lower ends of depressing screw mandrel connect the top chock of both sides respectively; The described decelerator of depressing is connected with clutch, and can controlling two, to depress screw mandrel the same with down or under the Dan Shangdan; Described power set comprise transmission base, driving motor, gearing speed-reducer and two shaft distribution gear case, driving motor links to each other with gearing speed-reducer and is fixedly mounted on the transmission base, the output shaft of gearing speed-reducer links to each other with two shaft distribution gear casees, and two output shafts of two shaft distribution gear casees connect last stack and the bottom calender roll that rolls in the mechanism by drum type tooth universal drive shaft respectively.
As a further improvement on the present invention, washer-drier is identical with back washer-drier structure before described, and they include cleaning-drying frame, first wheel carrier, first and clean that guide wheel, tank, stand, hot-air drier, cleaning politics, economics, organization, and ideology are washed guide wheel, second wheel carrier, second cleans guide wheel, third round frame and the 3rd cleaning guide wheel; First wheel carrier, tank and stand are installed on the cleaning-drying frame, and first wheel carrier, stand are positioned at the both sides of tank; First cleans guide wheel is installed in first wheel carrier upper end, and the second cleaning guide wheel and the 3rd cleaning guide wheel are installed in second wheel carrier, third round frame lower end respectively and are immersed in the tank; Hot-air drier is installed in the stand, and the stand top is installed cleaning politics, economics, organization, and ideology and washed guide wheel.
As a further improvement on the present invention, described speed pinch off device comprises pinch off frame, pinch off casing, following pinch off guide wheel, goes up pinch off guide wheel, pinch off motor and pinch off decelerator, and the pinch off motor links to each other with the pinch off decelerator and is fixed on the pinch off frame; The pinch off casing is installed on the pinch off frame, last pinch off guide wheel, following pinch off guide wheel are installed on the pinch off casing, the end that last pinch off guide wheel, following pinch off guide wheel are positioned at the pinch off casing is connected with upper belt-wheel, following belt wheel respectively, the output shaft of pinch off decelerator is connected with following belt wheel, and upper belt-wheel passes through band transmission synchronously with following belt wheel.
As a further improvement on the present invention, described optics thickness measuring equipment comprises calibrator frame, optical thickness gauge and data display instrument, optical thickness gauge is installed on the calibrator frame by the micro-adjusting mechanism of a fine-tuning height, the data display instrument is installed on the calibrator frame, and the data display instrument utilizes lead to link to each other with optical thickness gauge; The both sides of optical thickness gauge are provided with the thickness measuring guide wheel.
As a further improvement on the present invention, described metering take-up equipment comprises take-up base and order meter-measuring device, guide device and take-up mounted thereto; Meter-measuring device comprises the metering mounting, goes up the metering guide wheel, metering guide wheel and metering sensor down, and the metering mounting is installed on the take-up base, and last metering guide wheel, the metering guide wheel is installed on the metering mounting down, at the back side of metering guide wheel down the metering sensor is installed; Guide device comprises leads a mounting, leads a motor, leads a screw mandrel, leads a movable stand and leads a guide wheel, leading a mounting is installed on the take-up base, leading a screw mandrel vertically is installed in and leads on the mounting and can freely rotate, lead a motor and be fixed on and lead on the mounting, the output shaft of leading a motor with lead a screw mandrel end and be connected; Lead the screw mandrel that is equipped with on the screw mandrel with its screw thread transmission and move seat, lead a movable stand and be fixed on screw mandrel and move on the seat, lead a movable stand and be equipped with near an end of meter-measuring device and lead a guide wheel, lead a movable stand and guide plate is installed near an end of take-up; Described take-up comprises take-up casing, guide rail mechanism, feed mechanism and take-up rotating mechanism; Feed mechanism comprises feeding seat, feeding motor and feed screw, the feeding seat is fixed on the take-up base, the feed screw level is installed on the feeding seat and can freely rotates, the feeding motor is fixed on the feeding seat, the output shaft of feeding motor connects feed screw, mobile connector with its screw thread transmission is housed on the feed screw, and mobile connector is connected with the take-up casing, and the line slideway that the take-up casing is installed by its bottom is supported on the feeding seat; Described take-up rotating mechanism is arranged in the take-up casing, and the take-up rotating mechanism comprises take-up motor and take-up axle, and the take-up axle is installed in the take-up casing by the bearing supporting, and the take-up motor drives the take-up axle by belt transmission and rotates; The take-up shaft end is equipped with take-up reel.
As a further improvement on the present invention, described speed distributor comprises that distribution support, first distributes guide wheel, second to distribute guide wheel, the 3rd to distribute guide wheel, fork, distribution sensor and collision block; First distributes guide wheel and the 3rd to distribute guide wheel to be installed in the top of distributing support; Fork utilizes bearing pin to be installed on the distribution support, and fork one end is installed second and distributed guide wheel, on the second distribution guide wheel adjustable pouring weight is housed; The fork other end is equipped with the fine setting balancing weight, and the distribution sensor is housed on the fork; The bottom of described distribution support is equipped with the collision block that is used to limit the fork turned position.
As a further improvement on the present invention, it is characterized in that: the bottom of described calender, preceding washer-drier, speed pinch off device, optics thickness measuring equipment, online annealing furnace, back washer-drier and metering take-up equipment is provided with the adjustable sizing block that is used to finely tune height.
The present invention compared with prior art, advantage is: this press production line can be realized flat continuous calendering wiry, boosts productivity greatly; Wide, the thick two-dimentional precision height of the flat wire product that processes; The speed distributor can be realized the accurate distribution of speed, keeps the equalization of strain of whole production line; Automatic control has been realized in the gap of going up between stack and the bottom calender roll in the calendering mechanism.
Description of drawings
Fig. 1 is the composition schematic diagram of the embodiment of the invention.
Fig. 2 a is the structural front view of paying out machine among Fig. 1.
Fig. 2 b is the left view of Fig. 2 a.
Fig. 3 a is the structural front view of calender among Fig. 1.
Fig. 3 b is the left view of Fig. 3 a.
Fig. 4 a is the structural front view of front and back washer-drier among Fig. 1.
Fig. 4 b is the vertical view of Fig. 4 a.
Fig. 5 a is the structural front view of Fig. 1 medium velocity pinch off device.
Fig. 5 b is the structure left view of Fig. 5 a.
Fig. 6 is the structural front view of optics thickness measuring equipment among Fig. 1.
Fig. 7 a is the structural front view of metering take-up equipment among Fig. 1.
Fig. 7 b is the left view of Fig. 7 a.
Fig. 8 a is the structural front view of Fig. 1 medium velocity distributor.
Fig. 8 b is the vertical view of Fig. 8 a.
The specific embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
As shown in Figure 1, the paying out machine that mainly is provided with by order of the flat wire continuous calendering of the sub-thread among embodiment production line 1, four calenders 2, preceding washer-drier 3a, speed pinch off device 4, optics thickness measuring equipment 5, online annealing furnace 6, back washer-drier 3b and metering take-up equipment 7 are formed.As shown in Figure 1, be separately installed with speed distributor 8 on every calender 2, preceding washer-drier 3a, optics thickness measuring equipment 5 and metering take-up equipment 7.
The structure of described paying out machine 1 is shown in Fig. 2 a, Fig. 2 b, and it mainly is made up of unwrapping wire base 1.1, unwrapping wire motor 1.2, unwrapping wire decelerator 1.3, unwrapping wire casing 1.5, paying out reel 1.7 and lineman's letter disk 1.8; Unwrapping wire motor 1.2 links to each other with unwrapping wire decelerator 1.3 and is fixedly mounted on the unwrapping wire base 1.1, and the output axle head of unwrapping wire decelerator 1.3 is equipped with driving pulley 1.4; Unwrapping wire casing 1.5 is fixed on unwrapping wire base 1.1 tops, and paying out reel 1.7 is installed in the unwrapping wire casing 1.5 by the bearing supporting, and paying out reel 1.7 1 ends are equipped with driven pulley 1.6, and driven pulley 1.6 utilizes belt transmission with described driving pulley 1.4; Paying out reel 1.7 other ends are installed with the lineman's letter disk 1.8 that is wound with raw material line body.
The structure of described calender 2 is shown in Fig. 3 a, Fig. 3 b, and it mainly is made up of the calender device that calender device and being used to drives calender device.
Described calender device comprises calendering base 2.1, calendering frame 2.4, screw mandrel screw adjusting device 2.3, rolls mechanism and depress micro-adjusting mechanism, calendering base 2.1 tops are fixed with the guide rail 2.2 of band T type groove, calendering frame 2.4 bottoms are fixed with the T shape slide block that matches with T-slot on the guide rail 2.2, and calendering frame 2.4 supports also by guide rail 2.2 can slippage on guide rail 2.2; Be provided with the screw mandrel screw adjusting device 2.3 that is used to drive 2.4 slippages of calendering frame between calendering frame 2.4 and the calendering base 2.1; Described screw mandrel screw adjusting device 2.3 is formed with the adjusting screw mandrel by regulating screw, regulates screw and is installed on the calendering base 2.1 by nut seat, regulates screw mandrel and is contained in the adjusting screw, and adjusting screw mandrel end is connected on the calendering frame 2.4.Calendering mechanism is installed on the calendering frame 2.4, calendering mechanism comprises stack 2.9, bottom calender roll 2.6, top chock 2.8 and step 2.5, last stack 2.9, bottom calender roll 2.6 support by top chock 2.8, the step 2.5 at its two ends respectively, top chock 2.8, step 2.5 are installed in the calendering frame 2.4, are provided with balancing spring 2.7 between top chock 2.8 and the step 2.5; Depress micro-adjusting mechanism and be installed in the top of rolling frame 2.4, depress the gap that micro-adjusting mechanism is used to adjust stack 2.9 and bottom calender roll 2.6; Depressing micro-adjusting mechanism comprises and depresses motor 2.10, depresses decelerator 2.11, depresses screw mandrel 2.12 and clutch 2.13, depress motor 2.10 and be installed in calendering frame 2.4 tops one side, be separately installed with one in calendering both sides, frame 2.4 top and depress decelerator 2.11, depress decelerator 2.11 and depress motor 2.10 and link to each other, by depressing motor 2.10 controls; Depressing decelerator 2.11 for two respectively controls one and depresses 2.12, two of screw mandrels and depress the top chock 2.8 that the lower end of screw mandrel 2.12 connects both sides respectively; The described decelerator 2.11 of depressing is connected with control two to depress screw mandrel 2.12 the same with down or the clutch 2.13 under the Dan Shangdan.
Described calender device comprises transmission base 2.14, driving motor 2.15, gearing speed-reducer 2.16 and two shaft distribution gear case 2.17, driving motor 2.15 links to each other with gearing speed-reducer 2.16 and is fixedly mounted on the transmission base 2.14, the output shaft of gearing speed-reducer 2.14 links to each other with two shaft distribution gear casees 2.17, and two output shafts of two shaft distribution gear casees 2.17 connect last stack 2.9 and the bottom calender roll 2.6 that rolls in the mechanism by drum type tooth universal drive shaft 2.18 respectively.
Washer-drier 3a is identical with back washer-drier 3b structure before described, their structure is shown in Fig. 4 a, Fig. 4 b, and it is mainly washed guide wheel 3.7, second wheel carrier 3.8, the second cleaning guide wheel 3.9, third round frame 3.10 and the 3rd cleaning guide wheel 3.11 by cleaning-drying frame 3.1, first wheel carrier 3.2, the first cleaning guide wheel 3.3, tank 3.4, stand 3.5, hot-air drier 3.6, cleaning politics, economics, organization, and ideology and forms; First wheel carrier 3.2, tank 3.4 and stand 3.5 are installed on the cleaning-drying frame 3.1, and first wheel carrier 3.2, stand 3.5 are positioned at the both sides of tank 3.4; First cleans guide wheel 3.3 is installed in first wheel carrier, 3.2 upper ends, and the second cleaning guide wheel 3.9 and the 3rd cleaning guide wheel 3.11 are installed in second wheel carrier 3.8, third round frame 3.10 lower ends respectively and are immersed in the tank 3.4; Hot-air drier 3.6 is installed in the stand 3.5, and stand 3.5 tops are installed cleaning politics, economics, organization, and ideology and washed guide wheel 3.7.The operation principle of preceding washer-drier 3a is: the line body that comes out from upper level equipment (the 4th calender 2) enters preceding washer-drier 3a, at first walk around the back downwards from first top of cleaning guide wheel 3.3, walk around the back upwards from second below of cleaning guide wheel 3.9, the 3rd cleaning guide wheel 3.11 successively then, in hot-air drier 3.6, pass again, walk around from the top that guide wheel 3.7 is washed in cleaning politics, economics, organization, and ideology at last, via entering next stage equipment behind the speed distributor 8.The operation principle of described back washer-drier 3b is identical with preceding washer-drier 3a.
The structure of described speed pinch off device 4 is shown in Fig. 5 a, Fig. 5 b, it mainly is made up of pinch off frame 4.1, pinch off casing 4.2, time pinch off guide wheel 4.3, last pinch off guide wheel 4.4, pinch off motor 4.5 and pinch off decelerator 4.6, and pinch off motor 4.5 links to each other with pinch off decelerator 4.6 and is fixed on the pinch off frame 4.1; Pinch off casing 4.2 is installed on the pinch off frame 4.1, last pinch off guide wheel 4.4, following pinch off guide wheel 4.3 are installed on the pinch off casing 4.2, the end that last pinch off guide wheel 4.4, following pinch off guide wheel 4.3 are positioned at pinch off casing 4.2 is connected with upper belt-wheel 4.7, following belt wheel 4.9 respectively, the output shaft of pinch off decelerator 4.6 is connected with following belt wheel 4.9, and upper belt-wheel 4.7 and following belt wheel 4.9 are by being with 4.8 transmissions synchronously.The operation principle of speed pinch off device 4 is: the line body admission velocity pinch off device 4 that comes out from upper level equipment (preceding washer-drier 3a), at first walk around the back downwards from the top of last pinch off guide wheel 4.4, after the below of pinch off guide wheel 4.3 is walked around down, make progress then, walk around the back once more from the top of last pinch off guide wheel 4.4 downwards, behind three circles that detour between last pinch off guide wheel 4.4 and the following pinch off guide wheel 4.3, enter next stage equipment.The effect of speed pinch off device 4 is the tension force segmentations that make its front and back line body.Owing to the line body that comes out from last calender 2 needs earlier through passing through 7 take-ups of metering take-up equipment after online annealing furnace 6 heating again, but the line body tension force that comes out from last calender 2 is bigger, if speed pinch off device 4 is not set, can lengthening deformation after the line body that tension force is bigger heats through online annealing furnace 6.
Speed pinch off device comprises frame, rack-mounted variable-frequency motor, the decelerator that is connected with variable-frequency motor, the synchronous pulley that is connected with decelerator, the guide wheel that is connected with synchronous pulley.
The structure of described optics thickness measuring equipment 5 as shown in Figure 6, it mainly is made up of calibrator frame 5.1, optical thickness gauge 5.4, micro-adjusting mechanism 5.2 and data display instrument 5.5, optical thickness gauge 5.4 is installed on the calibrator frame 5.1 by the micro-adjusting mechanism 5.2 of a fine-tuning height, data display instrument 5.5 is installed on the calibrator frame 5.1, and data display instrument 5.5 utilizes lead to link to each other with optical thickness gauge 5.4; The both sides of optical thickness gauge 5.4 are provided with thickness measuring guide wheel 5.3.The operation principle of optics thickness measuring equipment 5 is: the line body that comes out from upper level equipment (speed pinch off device 4) enters optics thickness measuring equipment 5, thickness measuring guide wheel 5.3 guiding by a side, in optical thickness gauge 5.4, pass, by thickness measuring guide wheel 5.3 guiding of opposite side, enter next stage equipment behind the process speed distributor 8 again.
Described online annealing furnace 6 adopts matured product of the prior art, and the model of producing as the dynamo-electric Manufacturing Co., Ltd of the precious power in Zhangjiagang is the dynamical type annealing machine of PL-TH250.
The structure of described metering take-up equipment 7 is shown in Fig. 7 a, Fig. 7 b, and it mainly is made up of take-up base 7.1 and order meter-measuring device, guide device and take-up mounted thereto.
Meter-measuring device mainly is made up of metering mounting 7.2, last metering guide wheel 7.4, following metering guide wheel 7.3 and metering sensor, metering mounting 7.2 is installed on the take-up base 7.1, last metering guide wheel 7.4, following metering guide wheel 7.3 are installed on the metering mounting 7.2, at the back side of following metering guide wheel 7.3 the metering sensor are installed.The operation principle of meter-measuring device is: after the line body that comes out from upper level equipment (back washer-drier 3b) is regulated through speed distributor 8, enter meter-measuring device, at first walk around the back downwards from the top of last metering guide wheel 7.4, after the below of metering guide wheel 7.3 is walked around down, make progress then, enter guide device then.In running, metering guide wheel 7.3 rotation situations are finished the metering function under the metering sensor sensing.
Guide device is mainly by leading a mounting 7.5, lead a motor 7.6, lead a screw mandrel 7.7, leading a movable stand 7.8 and lead a guide wheel 7.9 and form, leading a mounting 7.5 is installed on the take-up base 7.1, leading a screw mandrel 7.7 vertically is installed in and leads on the mounting 7.5 and can freely rotate, lead a motor 7.6 and be fixed on and lead on the mounting 7.5, the output shaft of leading a motor 7.6 with lead a screw mandrel 7.7 ends and be connected; Lead the screw mandrel that is equipped with on the screw mandrel 7.7 with its screw thread transmission and move seat 7.10, lead a movable stand 7.8 be fixed on screw mandrel move the seat 7.10 on, one end of leading a movable stand 7.8 close meter-measuring devices is equipped with leads a guide wheel 7.9, and an end of leading a movable stand 7.8 close take-ups is equipped with guide plate 7.11.The operation principle of guide device is: the line body that comes out from meter-measuring device enters guide device, at first walks around from the top of leading a guide wheel 7.9, passes in the guide plate 7.11 then and enters take-up.Described height and position of leading a guide wheel 7.9 and guide plate 7.11 is adjusted automatically with the increase of coil diameter.Regulative mode is: lead a motor 7.6 running drives and lead a screw mandrel 7.7 rotations, lead a screw mandrel 7.7 rotating band movable wire bars and move seat 7.10 and lead a movable stand 7.8 oscilaltions.
Described take-up comprises take-up casing 7.12, guide rail mechanism, feed mechanism and take-up rotating mechanism; Described feed mechanism comprises feeding seat 7.13, feeding motor 7.18 and feed screw 7.19, feeding seat 7.13 is fixed on the take-up base 7.1, feed screw 7.19 levels are installed on the feeding seat 7.13 and can freely rotate, feeding motor 7.18 is fixed on the feeding seat 7.13, the output shaft of feeding motor 7.18 connects feed screw 7.19, mobile connector with its screw thread transmission is housed on the feed screw 7.19, mobile connector is connected with take-up casing 7.12, and the line slideway 7.14 that take-up casing 7.12 is installed by its bottom is supported on the feeding seat 7.13; Described take-up rotating mechanism is arranged in the take-up casing 7.12, the take-up rotating mechanism comprises take-up motor 7.17 and take-up axle 7.16, take-up axle 7.16 is installed in the take-up casing 7.12 by the bearing supporting, and take-up motor 7.17 drives take-up axle 7.16 by belt transmission and rotates; Take-up axle 7.16 ends are equipped with take-up reel 7.15.The operation principle of take-up is: take-up casing 7.12 is realized vertically moving by driving feed screw 7.19 transmissions of rotating by feeding motor 7.18; Take-up reel 7.15 drives by take-up motor 7.17 and rotates, and finishes the take-up operation.
The structure of described speed distributor 8 is shown in Fig. 8 a, Fig. 8 b, and it is mainly by distributing support 8.1, first to distribute guide wheel 8.2, second to distribute guide wheel the 8.3, the 3rd to distribute guide wheel 8.4, fork 8.5, distribute sensor 8.9 and collision block 8.7 to form; First distributes guide wheel 8.2 and the 3rd to distribute guide wheel 8.4 to be installed in the top of distributing support 8.1; Fork 8.5 utilizes bearing pin to be installed on the distribution support 8.1, and fork 8.5 1 ends are installed on the second distribution guide wheel, 8.3, the second distribution guide wheels 8.3 adjustable pouring weight 8.8 is housed; Fork 8.5 other ends are equipped with fine setting balancing weight 8.6, are equipped with on the fork 8.5 to distribute sensor 8.9; The bottom of described distribution support 8.1 is equipped with the collision block 8.7 that is used to limit fork 8.5 turned positions.Described distribution sensor 8.9 links to each other with PLC, and PLC is used to control the operating rate of the relevant device that speed distributor 8 is installed.
With the speed distributor 8 that is installed on the calender 2 is example, the operation principle of explanation speed distributor 8: the line body admission velocity distributor 8 on the upper level equipment, the line body at first distributes guide wheel 8.2 tops to walk around the back downwards from first, walk around upwards from the below of the second distribution guide wheel 8.3 then, walk around from the top of the 3rd distribution guide wheel 8.4 again and enter calender 2.When the speed of service of whole production line is uneven, as the upper level equipment speed of service greater than the next stage equipment speed of service, then the tension force of line body is loose, second distributes guide wheel 8.3 owing to the gravity effect of adjustable pouring weight 8.8 descends, thereby can make the line body keep certain force of strain, satisfy processing request.Simultaneously, the distribution sensor 8.9 that is installed on the fork 8.5 sends the positional information of fork 8.5 swing to PLC, and the speed of service of PLC control calender 2 is accelerated calender 2 operations, the tension of line body, and tension force returns to poised state again.
The bottom of described calender 2, preceding washer-drier 3a, speed pinch off device 4, optical thickness gauge 5.4, online annealing furnace 6, back washer-drier 3b and metering take-up equipment 7 is provided with the adjustable sizing block that is used to finely tune height.
Claims (10)
1. the flat wire continuous calendering of sub-thread production line is characterized in that: this production line comprises paying out machine (1), at least one calender (2), preceding washer-drier (3a), speed pinch off device (4), optics thickness measuring equipment (5), online annealing furnace (6), the back washer-drier (3b) that order is provided with and measures take-up equipment (7); Be separately installed with speed distributor (8) on every calender (2), preceding washer-drier (3a), optics thickness measuring equipment (5) and the metering take-up equipment (7).
2. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line, it is characterized in that: described calender (2) has four.
3. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line is characterized in that: described paying out machine (1) comprises unwrapping wire base (1.1), unwrapping wire motor (1.2), unwrapping wire decelerator (1.3), unwrapping wire casing (1.5), paying out reel (1.7) and lineman's letter disk (1.8); Unwrapping wire motor (1.2) links to each other with unwrapping wire decelerator (1.3) and is fixedly mounted on the unwrapping wire base (1.1), and the output axle head of unwrapping wire decelerator (1.3) is equipped with driving pulley (1.4); Unwrapping wire casing (1.5) is fixed on unwrapping wire base (1.1) top, paying out reel (1.7) is installed in the unwrapping wire casing (1.5) by the bearing supporting, paying out reel (1.7) one ends are equipped with driven pulley (1.6), and driven pulley (1.6) utilizes belt transmission with described driving pulley (1.4); Paying out reel (1.7) other end is installed lineman's letter disk (1.8).
4. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line is characterized in that: described calender (2) comprises calender device and is used to drive the calender device of calender device;
Described calender device comprises calendering base (2.1), calendering frame (2.4), screw mandrel screw adjusting device (2.3), rolls mechanism and depress micro-adjusting mechanism, calendering base (2.1) top is fixed with the guide rail (2.2) of band T type groove, calendering frame (2.4) bottom is fixed with the T shape slide block that matches with T-slot on the guide rail (2.2), and calendering frame (2.4) supports by guide rail (2.2) also can be in upward slippage of guide rail (2.2); Be provided with the screw mandrel screw adjusting device (2.3) that is used for driving the slippage of calendering frame (2.4) between calendering frame (2.4) and the calendering base (2.1); Calendering mechanism is installed on the calendering frame (2.4), calendering mechanism comprises stack (2.9), bottom calender roll (2.6), top chock (2.8) and step (2.5), last stack (2.9), bottom calender roll (2.6) support by top chock (2.8), the step (2.5) at its two ends respectively, top chock (2.8), step (2.5) are installed in the calendering frame (2.4), are provided with balancing spring (2.7) between top chock (2.8) and the step (2.5); Depress micro-adjusting mechanism and be installed in the top of rolling frame (2.4), depress the gap that micro-adjusting mechanism is used to adjust stack (2.9) and bottom calender roll (2.6); Depressing micro-adjusting mechanism comprises and depresses motor (2.10), depresses decelerator (2.11), depresses screw mandrel (2.12) and clutch (2.13), depress motor (2.10) and be installed in calendering frame (2.4) top one side, be separately installed with one in calendering frame (2.4) both sides, top and depress decelerator (2.11), depress decelerator (2.11) and depress motor (2.10) and link to each other, by depressing motor (2.10) control; Depress decelerator (2.11) for two and respectively control one and depress screw mandrel (2.12), two lower ends of depressing screw mandrel (2.12) connect the top chock (2.8) of both sides respectively; The described decelerator (2.11) of depressing is connected with control two to depress screw mandrel (2.12) the same with down or the clutch (2.13) under the Dan Shangdan;
Described calender device comprises transmission base (2.14), driving motor (2.15), gearing speed-reducer (2.16) and two shaft distribution gear case (2.17), driving motor (2.15) links to each other with gearing speed-reducer (2.16) and is fixedly mounted on the transmission base (2.14), the output shaft of gearing speed-reducer (2.14) links to each other with two shaft distribution gear casees (2.17), and two output shafts of two shaft distribution gear casees (2.17) connect last stack (2.9) and the bottom calender roll (2.6) that rolls in the mechanism by drum type tooth universal drive shaft (2.18) respectively.
5. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line, it is characterized in that: washer-drier (3a) is identical with back washer-drier (3b) structure before described, and they include cleaning-drying frame (3.1), first wheel carrier (3.2), first and clean that guide wheel (3.3), tank (3.4), stand (3.5), hot-air drier (3.6), cleaning politics, economics, organization, and ideology are washed guide wheel (3.7), second wheel carrier (3.8), second cleans guide wheel (3.9), third round frame (3.10) and the 3rd cleaning guide wheel (3.11); First wheel carrier (3.2), tank (3.4) and stand (3.5) are installed on the cleaning-drying frame (3.1), and first wheel carrier (3.2), stand (3.5) are positioned at the both sides of tank (3.4); First cleans guide wheel (3.3) is installed in first wheel carrier (3.2) upper end, and the second cleaning guide wheel (3.9) and the 3rd cleaning guide wheel (3.11) are installed in second wheel carrier (3.8), third round frame (3.10) lower end respectively and are immersed in the tank (3.4); Hot-air drier (3.6) is installed in the stand (3.5), and stand (3.5) top is installed cleaning politics, economics, organization, and ideology and washed guide wheel (3.7).
6. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line, it is characterized in that: described speed pinch off device (4) comprises pinch off frame (4.1), pinch off casing (4.2), following pinch off guide wheel (4.3), goes up pinch off guide wheel (4.4), pinch off motor (4.5) and pinch off decelerator (4.6), and pinch off motor (4.5) links to each other with pinch off decelerator (4.6) and is fixed on the pinch off frame (4.1); Pinch off casing (4.2) is installed on the pinch off frame (4.1), last pinch off guide wheel (4.4), following pinch off guide wheel (4.3) are installed on the pinch off casing (4.2), the end that last pinch off guide wheel (4.4), following pinch off guide wheel (4.3) are positioned at pinch off casing (4.2) is connected with upper belt-wheel (4.7), following belt wheel (4.9) respectively, the output shaft of pinch off decelerator (4.6) is connected with following belt wheel (4.9), and upper belt-wheel (4.7) passes through band (4.8) transmission synchronously with following belt wheel (4.9).
7. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line, it is characterized in that: described optics thickness measuring equipment (5) comprises calibrator frame (5.1), optical thickness gauge (5.4) and data display instrument (5.5), optical thickness gauge (5.4) is installed on the calibrator frame (5.1) by the micro-adjusting mechanism (5.2) of a fine-tuning height, data display instrument (5.5) is installed on the calibrator frame (5.1), and data display instrument (5.5) utilizes lead to link to each other with optical thickness gauge (5.4); The both sides of optical thickness gauge (5.4) are provided with thickness measuring guide wheel (5.3).
8. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line is characterized in that: described metering take-up equipment (7) comprises take-up base (7.1) and order meter-measuring device, guide device and take-up mounted thereto;
Meter-measuring device comprises metering mounting (7.2), last metering guide wheel (7.4), following metering guide wheel (7.3) and metering sensor, metering mounting (7.2) is installed on the take-up base (7.1), last metering guide wheel (7.4), following metering guide wheel (7.3) are installed on the metering mounting (7.2), at the back side of following metering guide wheel (7.3) the metering sensor are installed;
Guide device comprises leads a mounting (7.5), leads a motor (7.6), leads a screw mandrel (7.7), leads a movable stand (7.8) and leads a guide wheel (7.9), leading a mounting (7.5) is installed on the take-up base (7.1), leading a screw mandrel (7.7) vertically is installed in and leads that a mounting (7.5) is gone up and can freely rotate, lead a motor (7.6) and be fixed on and lead on the mounting (7.5), the output shaft of leading a motor (7.6) with lead a screw mandrel (7.7) end and be connected; Lead the screw mandrel that is equipped with on the screw mandrel (7.7) with its screw thread transmission and move seat (7.10), lead a movable stand (7.8) be fixed on screw mandrel move the seat (7.10) on, one end of leading the close meter-measuring device of a movable stand (7.8) is equipped with leads a guide wheel (7.9), and an end of leading the close take-up of a movable stand (7.8) is equipped with guide plate (7.11);
Described take-up comprises take-up casing (7.12), guide rail mechanism, feed mechanism and take-up rotating mechanism; Feed mechanism comprises feeding seat (7.13), feeding motor (7.18) and feed screw (7.19), feeding seat (7.13) is fixed on the take-up base (7.1), feed screw (7.19) level is installed in feeding seat (7.13) and goes up and can freely rotate, feeding motor (7.18) is fixed on the feeding seat (7.13), the output shaft of feeding motor (7.18) connects feed screw (7.19), mobile connector with its screw thread transmission is housed on the feed screw (7.19), mobile connector is connected with take-up casing (7.12), and the line slideway (7.14) that take-up casing (7.12) is installed by its bottom is supported on the feeding seat (7.13); Described take-up rotating mechanism is arranged in the take-up casing (7.12), the take-up rotating mechanism comprises take-up motor (7.17) and take-up axle (7.16), take-up axle (7.16) is installed in the take-up casing (7.12) by the bearing supporting, and take-up motor (7.17) drives take-up axle (7.16) by belt transmission and rotates; Take-up axle (7.16) end is equipped with take-up reel (7.15).
9. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line is characterized in that: described speed distributor (8) comprises that distribution support (8.1), first distributes guide wheel (8.2), second to distribute guide wheel (8.3), the 3rd to distribute guide wheel (8.4), fork (8.5), distribute sensor (8.9) and collision block (8.7); First distributes guide wheel (8.2) and the 3rd to distribute guide wheel (8.4) to be installed in the top of distributing support (8.1); Fork (8.5) utilizes bearing pin to be installed on the distribution support (8.1), and fork (8.5) one ends are installed second and distributed guide wheel (8.3), on the second distribution guide wheel (8.3) adjustable pouring weight (8.8) are housed; Fork (8.5) other end is equipped with fine setting balancing weight (8.6), is equipped with on the fork (8.5) to distribute sensor (8.9); The bottom of described distribution support (8.1) is equipped with the collision block (8.7) that is used to limit fork (8.5) turned position.
10. the flat wire continuous calendering of sub-thread as claimed in claim 1 production line is characterized in that: the bottom of described calender (2), preceding washer-drier (3a), speed pinch off device (4), optics thickness measuring equipment (5), online annealing furnace (6), back washer-drier (3b) and metering take-up equipment (7) is provided with the adjustable sizing block that is used to finely tune height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102827716A CN101947718B (en) | 2010-09-14 | 2010-09-14 | Continuous rolling production line of single-strand flat metal wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102827716A CN101947718B (en) | 2010-09-14 | 2010-09-14 | Continuous rolling production line of single-strand flat metal wire |
Publications (2)
| Publication Number | Publication Date |
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| CN101947718A true CN101947718A (en) | 2011-01-19 |
| CN101947718B CN101947718B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102827716A Expired - Fee Related CN101947718B (en) | 2010-09-14 | 2010-09-14 | Continuous rolling production line of single-strand flat metal wire |
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| CN102189148A (en) * | 2011-03-09 | 2011-09-21 | 张家港市棋瑞德机械制造有限公司 | Forming device for flat metal wire rod |
| CN102620933A (en) * | 2012-04-09 | 2012-08-01 | 上汽通用五菱汽车股份有限公司 | Device for measuring separating force efficiency of clutch |
| CN102723143A (en) * | 2012-06-05 | 2012-10-10 | 无锡锡洲电磁线有限公司 | Wire calendering semihard system |
| CN103341519A (en) * | 2013-06-17 | 2013-10-09 | 福建浔兴拉链科技股份有限公司 | Processing method and equipment for metal wire used for manufacturing of zipper |
| CN106799568A (en) * | 2017-03-06 | 2017-06-06 | 苏州科米隆机电有限公司 | Zip line automatic assembly line |
| CN108529311A (en) * | 2018-06-04 | 2018-09-14 | 句容建荣汽配有限公司 | I-beam wheel automatic throwing machine |
| CN110564927A (en) * | 2019-09-09 | 2019-12-13 | 东莞市营特电子科技有限公司 | Four-pressing four-annealing anhydrous annealing mechanism |
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| CN102189148A (en) * | 2011-03-09 | 2011-09-21 | 张家港市棋瑞德机械制造有限公司 | Forming device for flat metal wire rod |
| CN102620933A (en) * | 2012-04-09 | 2012-08-01 | 上汽通用五菱汽车股份有限公司 | Device for measuring separating force efficiency of clutch |
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| CN103341519A (en) * | 2013-06-17 | 2013-10-09 | 福建浔兴拉链科技股份有限公司 | Processing method and equipment for metal wire used for manufacturing of zipper |
| CN106799568A (en) * | 2017-03-06 | 2017-06-06 | 苏州科米隆机电有限公司 | Zip line automatic assembly line |
| CN106799568B (en) * | 2017-03-06 | 2019-01-22 | 苏州科米隆机电有限公司 | Zipper line automatic assembly line |
| CN108529311A (en) * | 2018-06-04 | 2018-09-14 | 句容建荣汽配有限公司 | I-beam wheel automatic throwing machine |
| CN108529311B (en) * | 2018-06-04 | 2023-11-24 | 句容建荣汽配有限公司 | Automatic paying-off machine for spool |
| CN110564927A (en) * | 2019-09-09 | 2019-12-13 | 东莞市营特电子科技有限公司 | Four-pressing four-annealing anhydrous annealing mechanism |
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| CN101947718B (en) | 2012-07-04 |
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