CN101947030B - Vertical plant fiber elastic pad structure and manufacturing method thereof - Google Patents
Vertical plant fiber elastic pad structure and manufacturing method thereof Download PDFInfo
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- CN101947030B CN101947030B CN201010510232.3A CN201010510232A CN101947030B CN 101947030 B CN101947030 B CN 101947030B CN 201010510232 A CN201010510232 A CN 201010510232A CN 101947030 B CN101947030 B CN 101947030B
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Abstract
The invention discloses a vertical plant fiber elastic pad structure and a manufacturing method thereof. The structure comprises a plant fiber surface layer (2) and a plant fiber bottom layer (3) and is characterized in that: a vertical plant fiber elastic layer is arranged between the plant surface layer (2) and the plant fiber bottom layer (3) and a plant fiber elastic sheet of the vertical plant fiber elastic layer (1) is vertically arranged. The vertical structure is a combined frame structure of double panels, a longitudinal elastic supporting layer and a side-protecting layer to well absorb the pressure transmitted by an upper panel and a lower panel, so that the comfortableness of a mattress is improved and particularly the pressure of turning over during sleeping is greatly reduced. Moreover, the effective combination of the side-protecting layer is adopted to achieve better durability, radically solve bend and break phenomena of the mattress; and the consumption of plant fibers and the proportion of the vertical plant fiber elastic layer can be reduced.
Description
Technical field
The present invention relates to a kind of vertical elastic cushion structure made of plant and preparation method, belong to plant-fiber elastic cushion technical field.
Background technology
Existing plant-fiber elastic cushion, typically refers to the cushion of being made by natural plant fibre silks such as mountain palm fibre, oil palm, coconut husk, fiber crops.In order to improve the comfortableness of cushion, reduce the consumption of plant fiber, many technology are disclosed in prior art, as string being made into various Flexible elements, as shapes such as cylinder, cylinder, hexagons, to improve the elasticity of string, and reduce plant fiber consumption.
Summary of the invention
The object of the invention is to provide a kind of vertical elastic cushion structure made of plant and preparation method, makes simply, can reduce the plant fiber consumption of cushion.
Technical scheme of the present invention.Vertical elastic cushion structure made of plant, structure comprises string surface layer and string bottom, is provided with vertical plant-fiber elastic layer between string surface layer and string bottom, the plant-fiber elastic sheet material of vertical plant-fiber elastic layer is vertically placed.
Above-mentioned vertical elastic cushion structure made of plant, is provided with string safe edge layer in vertical plant-fiber elastic layer surrounding.
Above-mentioned vertical elastic cushion structure made of plant, the density of described plant-fiber elastic layer is 50-80 kilogram/cubic metre.
Above-mentioned vertical elastic cushion structure made of plant, the density of described string surface layer, string bottom and string safe edge layer is 95-105 kilogram/cubic metre.
The preparation method of vertical elastic cushion structure made of plant, comprises the steps,
A, the plant-fiber elastic sheet material code that string is made are folded, bonding;
B, the folded plant-fiber elastic sheet material of longitudinal cutting code, obtain the vertical plant-fiber elastic layer being combined by strip plant fiber elastic-material;
C, vertical plant-fiber elastic layer is bonded between string surface layer and string bottom, the vertical placement of sheet material of the plant-fiber elastic sheet material of vertical plant-fiber elastic layer and string surface layer, bottom, obtains vertical plant fiber elastic pad;
D, by vertical plant fiber elastic pad hot pressing, sulfuration.
The preparation method of above-mentioned vertical elastic cushion structure made of plant, in step b, the vertical plant-fiber elastic layer of gained first carries out hot pressing, sulfuration.
Applicant of the present invention is devoted for years in the research of plant-fiber elastic material, find under study for action, string is through plant-fiber elastic sheet material curling, that dispel, obtain after glue spraying, and its elasticity mainly refers to the resilience after sheet surface pressurized, for the side of sheet material, elasticity is very little.Simultaneously, the supportive in elastic sheet material front is poor, while therefore making mattress, need the elastic sheet material of certain thickness, just can support the weight of whole mattress, and by vertical plant-fiber elastic layer arranged vertically after elastic sheet material cutting, its longitudinal bracing intensity improves greatly, can be used as longitudinal elasticity supporting layer.Vertical structure mattress adopts dual platen to add the composite frame structure of longitudinal elasticity supporting layer and safe edge layer, force way is upper deck panels absorption pressure, pressure disperses to middle support layer, the creep of supporting layer occurred level and VERTICAL DEFORMATION, absorbed well the pressure that upper and lower panel transmits, thereby the comfortableness that improves mattress, the pressure standing up while particularly sleeping reduces greatly, reduces sleep and disturbs the probability occurring.In addition, effective combination of safe edge layer, the bidirectional deformation in quantified controlling intermediate layer, the integrated support of raising mattress, obtains better durability, has thoroughly solved the bending of mattress, disconnected waist phenomenon.The structure of vertical plant-fiber elastic layer is different, can also reduce the use of string, reduces the proportion of vertical plant-fiber elastic layer, and does not affect its support effect, has further reduced the consumption of string.Subordinate list is the correction data of vertical plant-fiber elastic layer and common plant-fiber elastic sheet material below:
Subordinate list: main performance index contrast
。
Compared with the existing technology, the invention provides a kind of new vertical elastic cushion structure made of plant and preparation method, can improve the comfortableness of mattress, reduce the plant fiber consumption of cushion, also simpler to the processing of plant-fiber elastic sheet material.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention;
Accompanying drawing 2 is the structural representation of band string safe edge layer of the present invention;
Accompanying drawing 3 is the making flow chart of the vertical plant-fiber elastic layer of the present invention.
The specific embodiment
Embodiment: the preparation method of vertical elastic cushion structure made of plant, comprise the steps,
A, adopt the strings such as mountain palm fibre, oil palm, coconut husk, fiber crops or bamboo, through curling, dispel, obtain plant-fiber elastic sheet material after glue spraying, plant-fiber elastic sheet material code is folded, bonding.
B, the folded plant-fiber elastic sheet material of longitudinal cutting code, obtain the vertical plant-fiber elastic layer 1 being combined by strip plant fiber elastic-material.The manufacturing process of vertical plant-fiber elastic layer 1 as shown in Figure 3.
C, vertical plant-fiber elastic layer 1 is bonded between string surface layer 2 and string bottom 3, the vertical placement of sheet material of the plant-fiber elastic sheet material of vertical plant-fiber elastic layer 1 and string surface layer 2, bottom 3, obtains vertical plant fiber elastic pad.String safe edge layer 4 is arranged on the surrounding of vertical plant-fiber elastic layer 1, and bidirectional deformation that can quantified controlling intermediate layer improves the integrated support of mattress.String safe edge layer 4 is folded by elastic sheet material code, bonding forming, and its sheet material is for being horizontally disposed with, identical with the sheet material of string surface layer 2, string bottom 3.
D, by vertical plant fiber elastic pad hot pressing, sulfuration, then through cutting, be packaged to be the products such as mattress, cushion.
In step b, the vertical plant-fiber elastic layer 1 of gained first carries out hot pressing, sulfuration, can improve intensity and the supportive of vertical plant-fiber elastic layer 1.
As shown in Figure 1, vertical elastic cushion structure made of plant, structure comprises by the bonding string surface layer obtaining 2 of plant-fiber elastic sheet material and string bottom 3, bonding vertical plant-fiber elastic layer 1 between string surface layer 2 and string bottom 3, the plant-fiber elastic sheet material of vertical plant-fiber elastic layer 1 is vertically placed.The bonding string safe edge of the surrounding layer 4 of vertical plant-fiber elastic layer 1.
The density of vertical plant-fiber elastic layer 1 is 50-80 kilogram/cubic metre, the density of string surface layer 2, string bottom 3 and string safe edge layer 4 is 95-105 kilogram/cubic metre, the density of plant-fiber elastic layer 1 is the 50-85% left and right of common sheet material, has reduced the consumption of string.The height of vertical plant-fiber elastic layer 1 is generally between 30mm-180mm.
Claims (4)
1. a vertical elastic cushion structure made of plant, structure comprises string surface layer (2) and string bottom (3), it is characterized in that: between string surface layer (2) and string bottom (3), be provided with vertical plant-fiber elastic layer (1), the plant-fiber elastic sheet material of vertical plant-fiber elastic layer (1) is vertically placed; In vertical plant-fiber elastic layer (1) surrounding, be provided with string safe edge layer (4); The density of described plant-fiber elastic layer (1) is 50-80 kilogram/cubic metre; The plant-fiber elastic sheet material code that described vertical plant-fiber elastic layer (1) is made by string is folded, bonding, then longitudinally cut the folded plant-fiber elastic sheet material of code, obtain the vertical plant-fiber elastic layer (1) being combined by strip plant fiber elastic-material.
2. vertical elastic cushion structure made of plant according to claim 1, is characterized in that: the density of described string surface layer (2), string bottom (3) and string safe edge layer (4) is 95-105 kilogram/cubic metre.
3. a preparation method for vertical elastic cushion structure made of plant as claimed in claim 1 or 2, is characterized in that: comprises the steps,
A, the plant-fiber elastic sheet material code that string is made are folded, bonding;
B, the folded plant-fiber elastic sheet material of longitudinal cutting code, obtain the vertical plant-fiber elastic layer being combined by strip plant fiber elastic-material;
C, vertical plant-fiber elastic layer is bonded between string surface layer and string bottom, the vertical placement of sheet material of the plant-fiber elastic sheet material of vertical plant-fiber elastic layer and string surface layer, bottom, obtains vertical plant fiber elastic pad;
D, by vertical plant fiber elastic pad hot pressing, sulfuration.
4. the preparation method of vertical elastic cushion structure made of plant according to claim 3, is characterized in that: in step b, the vertical plant-fiber elastic layer of gained first carries out hot pressing, sulfuration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201010510232.3A CN101947030B (en) | 2010-10-18 | 2010-10-18 | Vertical plant fiber elastic pad structure and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010510232.3A CN101947030B (en) | 2010-10-18 | 2010-10-18 | Vertical plant fiber elastic pad structure and manufacturing method thereof |
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| CN101947030A CN101947030A (en) | 2011-01-19 |
| CN101947030B true CN101947030B (en) | 2014-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010510232.3A Active CN101947030B (en) | 2010-10-18 | 2010-10-18 | Vertical plant fiber elastic pad structure and manufacturing method thereof |
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| CN102674230A (en) * | 2011-03-07 | 2012-09-19 | 贵州大自然科技有限公司 | Production method of composite palm fiber mattress and mattress |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2684660Y (en) * | 2004-03-01 | 2005-03-16 | 南方汇通股份有限公司 | Plant fiber elastic cushion material |
| CN201070158Y (en) * | 2007-06-25 | 2008-06-11 | 南方汇通股份有限公司 | Plant fiber elastic cushion |
| CN201831393U (en) * | 2010-10-18 | 2011-05-18 | 贵州大自然科技有限公司 | Vertical elastic cushion structure made of plant fiber |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI403282B (en) * | 2008-12-05 | 2013-08-01 | Taiwan Paiho Ltd | Fastening assembly and cushion having fastening assembly |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2684660Y (en) * | 2004-03-01 | 2005-03-16 | 南方汇通股份有限公司 | Plant fiber elastic cushion material |
| CN201070158Y (en) * | 2007-06-25 | 2008-06-11 | 南方汇通股份有限公司 | Plant fiber elastic cushion |
| CN201831393U (en) * | 2010-10-18 | 2011-05-18 | 贵州大自然科技有限公司 | Vertical elastic cushion structure made of plant fiber |
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