CN101936407B - Improved ball valve - Google Patents
Improved ball valve Download PDFInfo
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- CN101936407B CN101936407B CN 201010277697 CN201010277697A CN101936407B CN 101936407 B CN101936407 B CN 101936407B CN 201010277697 CN201010277697 CN 201010277697 CN 201010277697 A CN201010277697 A CN 201010277697A CN 101936407 B CN101936407 B CN 101936407B
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Abstract
The invention relates to an improved ball valve. Left and right valve bodies have all-welded forged steel structures; a stuffing box is connected with the valve bodies by welding; a stop pin is arranged on the stuffing box, and is matched with a ring groove face of a valve rod; a ball body has a fixed structure; a carbon tungsten alloy is sprayed on the surfaces of the ball body and a valve seat by an ultrasonic method; the hardness of a sealing face reaches HV900-1200; and spraying thickness is more than or equal to 25mu m. The improved ball valve has the advantages that: under the condition of the same strength, the wall of an all-welded ball valve forged piece can be very thin, so that the weight of the valve can be reduced by one quarter, and the resistance to bending and extrusion of pipelines is increased; and overall dimension is reduced, the structure is compact, installation space is saved, the curve inside the welding structure of the valve body is smooth, the pipelines are smoothly connected without dead angle, and media have high fluidity. The carbon tungsten alloy is sprayed on the ball body and the valve seat by the ultrasonic method, so that abrasion and corrosion can be resisted, the strength between an overlaying layer and a substrate reaches a metallurgical bonding level and the improved ball valve is enough to bear the impact of high-pressure media.
Description
[technical field]
The present invention relates to the ball valve technical field, specifically a kind of modified model ball valve.
[background technique]
At present, the valve body of existing ball valve is a split-type structural, and the wall thickness of the ball valve forging of this structure ball valve is done very thickly; Valve weight is very heavy, vulnerable to pipe bending and extruding, and also volume is big, complex structure; Installing space is big, regular meeting's occur leaking outside hidden danger of passage.The valve inner curve is not smooth, and with the smooth dead angle that is connected with of pipeline, air flowability is poor.Simultaneously, because split-type structural, the sealability effect is also very poor.
In addition, existing ball valve spheroid, valve base surface bear the brute force of high pressure throttling medium and wash away, and are easy to wearing and tearing, corrosion.Washed away pit by medium rapidly if employing soft sealing structure, the soft sealing material part of valve seat are exposed in the medium, make valve opening once the back sealability promptly lost efficacy.
[summary of the invention]
The object of the invention is exactly will solve above-mentioned deficiency and a kind of modified model ball valve is provided.
For realizing that above-mentioned purpose designs a kind of modified model ball valve, comprise left valve barrel, right valve barrel, valve seat, valve rod, spheroid and spring, in the said valve seat supporting spring is installed; It is characterized in that: said left and right valve body adopts full welding forged steel structure; Be welded to connect stuffing box on the said valve body, backing pin is installed on the stuffing box, said backing pin cooperates with the land of valve rod; Said spheroid is a stationary structure; Said spheroid, valve base surface adopt the supersonic spray coating diamondite, and sealing surface hardness reaches HV900-1200, coating thickness >=25 μ m.
Gas shielded arc welding or automatic submerged-arc welding machine welding are adopted in the welding of said valve body.
Said stem surface is carried out the chemical nickel plating processing, thickness of coating >=50 μ m, and hardness is HV650～750.
All there is the greasing hole at said valve stem seal and valve base sealing place and grease pouring valve are installed, and the seal gease of said grease pouring valve pushes to adopt with No. 7903 special-purpose lubrication and seal fat.
Pollutant exhaust hole is arranged at said valve body bottom, and ball valve and blowdown valve are installed on the pollutant exhaust hole successively, and said valve near valve body is a ball valve, and end is provided with blowdown valve.
Between said valve body and the accessory body, between loam cake and the valve body, be equipped with the fire prevention pad between lower cover and the valve body, the fire prevention expanded graphite is arranged on the said valve rod, be provided with metal to metal between said spheroid and valve seat supporting.
Beneficial effect of the present invention: the wall thickness of full side welded ball valve forging can be done very thinly under the identical situation of intensity.Valve weight can alleviate 1/4th, and the resistivity of pipe bending and extruding is strengthened; Owing to cancelled valve flange and bolt.Boundary dimension reduces, and compact structure is saved installing space.And eliminated the potential passage that leaks outside.In addition, valve body welded structure inner curve is smooth.Kept and smooth connection of pipeline do not have the dead angle, air flowability is good.Simultaneously, because weld seam is positioned at the valve body midline position,, thereby can reduce to the influence that welding brings valve seat minimum to greatest extent away from sealing surface of seat.Adopt the supersonic spray coating diamondite on spheroid, the valve seat, sealing surface hardness reaches HV900-1200, and is wear-resistant, corrosion-resistant.Intensity between overlay cladding and the matrix reaches metallurgy combination, enough intensity is arranged to bear the impact of high-pressure medium.
[description of drawings]
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the A-A sectional drawing of Fig. 1;
Fig. 4 is the I partial enlarged drawing of Fig. 1;
Fig. 5 is the II partial enlarged drawing of Fig. 1;
Among the figure: 1 is left valve barrel; 2 is spring; 3 are O shape circle; 4 is valve seat; 5 is introduction valve; 6 is valve rod; 7 is last lining; 8 is stuffing box; 9 are O shape circle; 10 is sealing gasket; 11 is screw; 12 is key; 13 is pressing plate; 14 is handle head; 15 is steel pipe; 16 is right spherical shell; 17 is screw; 18 is plug screw; 19 is backing pin; 20 is introduction valve; 21 is petcock; 22 is plug screw; 23 is spring; 24 is steel ball; 25 for regulating plug screw; 26 is lower shaft; 27 is friction pad; 28 is casing running; 29 is sealing gasket; 30 are following lining; 31 spheroids; 32 are O shape circle.
[embodiment]
Further specify below below in conjunction with accompanying drawing the present invention being done:
Valve body: valve body is left and right sides valve body welding forged steel structure, and the welding of valve body is carried out in strict accordance with welding procedure, adopts the welding of gas shielded arc welding or automatic submerged-arc welding machine, and all weld seams all pass through 100%UT and upcheck.
Stuffing box: stuffing box is welded on the valve body, and leakage point is eliminated, and will prevent the quick-fried device of valve rod spray to be installed on the gland simultaneously, and being convenient to the dismounting of valve rod parts and installing also can online (when not influencing valve working) replacing valve rod graphite grazing.
Spheroid: forge carbon steel or stainless steel spheroid, stationary structure.Material adopts A105, A350LF2, A182F304, and the supersonic spray coating diamondite is adopted on the surface, and sealing surface hardness reaches HV900-1200, coating thickness >=25 μ m.Spheroid has enough rigidity and intensity, the bulk strength of assurance valve and safe in utilization.Spheroid and last lower valve rod joint are equipped with self oiling bearing, the power of reducing friction, and when valve closing, the load that fluid pressure difference produces is delivered on the valve body through valve rod, self oiling bearing and bearing.
Valve rod: adopt explosion-proof spray design by ASME B16.34 standard, material adopts AISI4140, A182F304, and for improving stem surface hardness, carry out chemical nickel plating and handle, thickness of coating >=50 μ m, hardness is HV650～750.
Valve stem seal: first heavily is: " O " RunddichtringO (the explosion-proof fluorine rubber of VITON-AED), and second heavily is expanded graphite (fire proof seal ring), but on-line replacing valve rod second resealing also can guarantee the sealing of valve rod under fire condition.
Valve seat construction: the valve seat bearing ring is A105, A350LF2, A182F304 forging, and the supersonic spray coating diamondite is adopted on the surface, and sealing surface hardness reaches HV900-1200, coating thickness >=25 μ m.Can select single piston, double-piston, single double-piston form according to customer requirement.
Pressure releasing: adopt single piston effect valve seat construction, the pressure of valve lumen can discharge to the downstream side in pipeline.Adopt double-piston effect valve seat construction, the pressure of valve lumen can not discharge to valve two in pipeline, must discharge to the pipeline outside through the relief valve that is installed on the valve body.On the ball valve body of every double-piston effect valve seat relief valve is arranged all, the superpressure of valve body lumen is released through safety valve automatically.Adopt single double-piston effect valve seat construction, the pressure of valve lumen can discharge to upstream side in pipeline.
The spring pretension: in the valve seat supporting, spring is installed, material adopts INCONEL X-750.During low-pressure state, reach low pressure seal through the spring pretension, when pressure raises, utilize medium self pressure and realize high pressure sealing automatically, sealability is very reliable.
Urgent sealing: valve design has urgent sealing system, and all there is the greasing hole at valve stem seal and valve base sealing place and grease pouring valve is installed.When valve rod and valve base sealing damage occurs and produce when leaking, through auxiliary greasing system, inject seal gease to sealing surface, play temporary transient auxiliary seal and reach secondary seal.Each grease pouring valve is equipped with safety check, prevents that seal gease is excessive under the effect of valve cavity pressure medium, and the grease pouring valve end is the rapid pipe joint that grease gun connects.
Seal gease recommends to adopt No. 7903 special-purpose lubrication and seal fat.Sealing fat is that inorganic thickening agent multiviscosisty artificial oil adds antioxygen, anticorrosion etc.Have media such as good anti-kerosene, gasoline, lubricant oil, water, ethanol, LPG, in medium, do not dissolve, do not disperse and have a lubricity.
Twoly block and release (DBB): when valve was in the closed position, the medium of pipe ends was cut off fully.The medium of valve body lumen can be through blowdown and evacuating device discharging.
Drainage device: in the valve body bottom pollutant exhaust hole is arranged, ball valve and blowdown valve are installed on the pollutant exhaust hole.Valve near valve body is a ball valve, and end is provided with blowdown valve.When valve closing, open the dirt that blowdown valve can be got rid of the valve body lumen.
Fire prevention design: all carried out the fire prevention design by API 607, API 6FA.Between valve body and the accessory body, between loam cake and the valve body, between lower cover and the valve body fire prevention pad is arranged all; Valve rod has the fire prevention expanded graphite; Between spheroid and valve seat supporting metal to metal is arranged.
Antistatic design:, be breakneck for process of conveying inflammable, explosive medium owing to the static of the friction between metal and nonmetal (plastics, the rubber) produces spark.Between the metal parts that is cut off by plastics/rubber (valve body, spheroid, accessory body, valve seat supporting, valve rod), adopt stainless steel spring and steel ball to guarantee that it communicates with pipeline.Through the earthed system of pipeline, fricative build-up of electrostatic charges guarantees the safe operation of pipeline and device when preventing valve switch, meets the regulation of API 6D fully.
Explosion-proof spray design: the quick-fried structural drawing of blowout prevention is shown in left figure, and backing pin is installed on the stuffing box, cooperates with the stem ring groove face, can prevent effectively that valve rod from blowing out.
Material: the valve components material chosen meets the requirement of API 6D, ASTM, sees product drawing for details.
The check of product and test: factory inspection is the important component part of control of product quality.Shanghai high and middle pressure valve limited company from raw material and components and parts advance factory, component processing, assembling, test and dispatch from the factory etc. and all strictly test and record by file, and with this part of quality document during as delivery.The test of valve is undertaken by API6D, and check and test event see " Q/SGJ0407-2008 API 6D valve products testing regulations " for details.Requirement of client is satisfied in all check and tests.
Anticorrosion and the protection of valve: when the valve body material was A105, A350LF2 carbon steel, coating was carried out according to the requirement of the 8th section of technical specification book.When the valve body material was the A182F304 stainless steel, forging had carried out pickling, passivation and solid molten the processing, and valve body is not painted.Before the japanning of handle and worm and gear by standard thoroughly clean, scrubbing, oil removing, rust cleaning, and paint by " Q/SGJ0205-2008 valve products painting specification ".
Nameplate: nameplate meets the regulation of API 6D appendix E, and nameplate is that stainless steel is fixed on the valve body.Literal on the nameplate is a Chinese, adopts special device to print, and long-term maintenance is clear readable under the condition at the scene.Literal on the nameplate is a Chinese, and unit is an international unit SI system.
Packing and transportation: all products are all packed respectively by name of station, model specification, carry out " Q/SGJ0207-2008 package handling standard ".All products all transport under opening state, and there is stifle at the flange two ends.Spare part and instrument are packed separately and sign are arranged.
Maintenance and maintenance: All-welded Forged Steel Ball Valve is non-maintaining structure, and valve rod second resealing (expanded graphite) is replaceable.The leakage that valve rod and valve base sealing produce because of damage can be carried out secondary through the filling seal gease and promptly seal.
Claims (1)
1. a modified model ball valve comprises left valve barrel, right valve barrel, valve seat, valve rod, spheroid and spring, on the supporting structure of said valve seat spring is installed; It is characterized in that: described left valve barrel and right valve barrel adopt full welding forged steel structure, are welded to connect stuffing box on the described valve body, and backing pin is installed on the stuffing box; Described backing pin cooperates with the land of valve rod, and described spheroid is a stationary structure, and said spheroid and valve base surface adopt the supersonic spray coating diamondite; Sealing surface hardness reaches HV900-1200, coating thickness >=25 μ m, and described stem surface is carried out chemical nickel plating and is handled; Thickness of coating >=50 μ m, hardness is HV650～750, described valve stem seal and valve base sealing place are provided with the greasing hole and grease pouring valve are installed; The seal gease of said grease pouring valve adopts No. 7903 special-purpose lubrication and seal fat, and pollutant exhaust hole is arranged at described valve body bottom, and ball valve and blowdown valve are installed on the pollutant exhaust hole successively; Valve near valve body is said ball valve; End is set to described blowdown valve, and described valve rod is provided with the fire prevention expanded graphite, is provided with the sealing configuration of metal to metal between described spheroid and the valve seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010277697 CN101936407B (en) | 2010-09-10 | 2010-09-10 | Improved ball valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010277697 CN101936407B (en) | 2010-09-10 | 2010-09-10 | Improved ball valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101936407A CN101936407A (en) | 2011-01-05 |
| CN101936407B true CN101936407B (en) | 2012-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010277697 Active CN101936407B (en) | 2010-09-10 | 2010-09-10 | Improved ball valve |
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| CN (1) | CN101936407B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102900864B (en) * | 2012-10-31 | 2015-01-07 | 替克斯阀门有限公司 | Pipeline ball valve and manufacturing method thereof |
| CN104315186A (en) * | 2014-09-24 | 2015-01-28 | 苏州仁捷瑞自动化科技有限公司 | Medical steam pipeline ball valve |
| CN104265934A (en) * | 2014-10-21 | 2015-01-07 | 成都市翻鑫家科技有限公司 | Rod and core integrated welded ball valve with filter screen |
| CN104633167A (en) * | 2015-03-13 | 2015-05-20 | 南京工业大学 | Large-diameter all-welded ball valve |
| CN105134993A (en) * | 2015-10-20 | 2015-12-09 | 洪元生 | Double-orbit ball valve |
| CN106763875B (en) * | 2017-01-12 | 2018-03-20 | 江苏圣泰阀门有限公司 | A kind of superhigh temperature valve |
| CN107035906B (en) * | 2017-01-17 | 2024-01-23 | 科林蓝泰环境科技(长春)有限公司 | Self-cleaning fluid flow direction control valve |
| CN111455306A (en) * | 2020-05-07 | 2020-07-28 | 超达阀门集团股份有限公司 | Manufacturing process of nickel-based tungsten carbide wear-resistant coating of metal hard sealing ball valve |
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| CN201386821Y (en) * | 2009-04-22 | 2010-01-20 | 温州兴通阀门管件有限公司 | Corrosion resistant ball valve |
| CN201526701U (en) * | 2009-11-18 | 2010-07-14 | 苏林波 | Oligodynamic light-opened track spherical valve |
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Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3895653B2 (en) * | 2002-09-27 | 2007-03-22 | インターバルブ テクノロジー株式会社 | Hard carbon seat structure of trunnion type ball valve |
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| CN2856630Y (en) * | 2005-11-09 | 2007-01-10 | 苏州市燃气设备阀门制造有限公司 | Directly buried wholly-welded ball valve |
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| CN201145060Y (en) * | 2007-11-30 | 2008-11-05 | 上海高低压阀门有限公司 | Hard seal ball valve |
| CN201155583Y (en) * | 2008-02-26 | 2008-11-26 | 张秀琴 | Ball valve |
| CN101338821A (en) * | 2008-08-14 | 2009-01-07 | 苏州市燃气设备阀门制造有限公司 | All-welded ball valve possessing novel style sealing structure |
| CN201386821Y (en) * | 2009-04-22 | 2010-01-20 | 温州兴通阀门管件有限公司 | Corrosion resistant ball valve |
| CN201526701U (en) * | 2009-11-18 | 2010-07-14 | 苏林波 | Oligodynamic light-opened track spherical valve |
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| CN101936407A (en) | 2011-01-05 |
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