CN101935748A - Automatic quenching device - Google Patents
Automatic quenching device Download PDFInfo
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- CN101935748A CN101935748A CN 201010295101 CN201010295101A CN101935748A CN 101935748 A CN101935748 A CN 101935748A CN 201010295101 CN201010295101 CN 201010295101 CN 201010295101 A CN201010295101 A CN 201010295101A CN 101935748 A CN101935748 A CN 101935748A
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- quenching
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- bracing frame
- wheel hub
- tank
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- 238000010791 quenching Methods 0.000 title claims abstract description 92
- 230000000171 quenching effect Effects 0.000 title claims abstract description 89
- 239000007788 liquid Substances 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000032683 aging Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The invention relates to an automatic quenching device, which comprises a quenching tank, a supporting frame, a quenching frame, a lifting mechanism, and a carrying roller, wherein the supporting frame is arranged above the quenching tank; the quenching frame is positioned inside the supporting frame; the lifting mechanism for making the quenching frame move up and down is arranged between the quenching frame and the supporting frame; and the carrying roller is horizontally arranged inside the quenching frame. The carrying roller is connected to a wheel hub which is quickly carried to a quenching position, and the lifting mechanism lowers the quenching frame to a position below the liquid level of the quenching tank. The automatic quenching device can quickly carry the wheel hub to the quenching position, can control the best quenching moment, and has high wheel hub quenching quality; besides, the automatic quenching device adopts the carrying roller to transfer the wheel hub and avoids local long-time high-temperature operation of a delivery mechanism, so the component damage is small and the later maintenance cost is low.
Description
Technical field
The present invention relates to a kind of automatic quenching device, particularly a kind of wheel hub automatic quenching device.
Background technology
Domestic bigger wheel hub manufacturing concern generally adopts the push-and-pull quenching technology at present, and after push rod was shifted wheel hub the quenching position of quenching tank top onto from discharge port, wheel hub decline dip quench liquid quenched.Because it is slower that push rod quenching mechanism shifts the speed of wheel hub, incur loss through delay the best of wheel hub and quench opportunity, both wasted energy, influence the quality that wheel hub quenches again.Because push rod quenching mechanism shifts wheel hub onto quenching position, quenching tank top lentamente, and push rod moves under the condition of high temperature for a long time, a push-and-pull yielding damage needs often to change, and has increased the running maintenance cost of enterprise simultaneously.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of wheel hub automatic quenching device.
Technical scheme of the present invention is: a kind of automatic quenching device comprises quenching tank, bracing frame, quenching frame and hoisting appliance, bracing frame is installed in the quenching tank top, and the quenching chord position is provided with the hoisting appliance that the quenching frame is moved up and down in bracing frame inside between quenching frame and the bracing frame; Also comprise transfer roller, live roll is horizontally set in the quenching frame.
For safety, convenient reaching are sent to the quenching position with wheel hub from discharge port apace, this device also comprises travel mechanism, and travel mechanism is by road wheel, and walking guide rail and walking drive the cylinder formation; Road wheel is arranged on the bracing frame bottom, and corresponding walking guide rail is installed in the quenching tank upper end; Walking drives cylinder and is installed on the fixture, and walking drives the cylinder piston end and is connected with the bracing frame bottom.
For fast, reposefully with wheel hub dip quench groove, described hoisting appliance is by riser guide, roller and lifting drive oil cylinder and constitute; Guide rail is installed in the bracing frame inboard, and stretches into the quenching tank bottom, and corresponding roller is arranged on the quenching frame, and lifting drives oil cylinder and is installed in the bracing frame top, flexibly connects with the quenching frame.
In order to accelerate quenching efficiency, described transfer roller is 3 rows, vertically is distributed in the quenching frame.
At discharge port, transfer roller is received wheel hub, is sent to the quenching position fast, and hoisting appliance drops to the quenching frame under the quenching tank liquid level and quenches.Cool time is risen to the quenching frame more than the liquid level by hoisting appliance after finishing again, and transfer roller is sent to next technology with wheel hub.This device can be sent to wheel hub the quenching position fast, the best quenching of may command opportunity, the quality height that wheel hub quenches; Adopt transfer roller to shift wheel hub, avoided the local long-time hot operation of transporting mechanism, damage of components is little, and later maintenance cost is low.
Description of drawings
Fig. 1 is main TV structure figure of the present invention.
Fig. 2 is an A-A face sectional view of the present invention.
Embodiment
Automatic quenching device shown in Fig. 1-2 comprises quenching tank 1, bracing frame 2, and quenching frame 3, hoisting appliance, transfer roller 5 and travel mechanism, travel mechanism are by road wheel 61, and walking guide rail 62 and walking drive cylinder 63 and constitute.Bracing frame 2 is installed in quenching tank 1 top, and the parallel road wheel 61 that is equipped with in each base angle, quenching tank 1 upside and road wheel 61 opposite positions are provided with walking guide rail 62; Walking drives cylinder 63 and is installed on the fixture, and walking drives cylinder piston 631 and is connected with bracing frame 2 bottoms.Quenching frame 3 is positioned at bracing frame 2 inside, be provided with the hoisting appliance that quenching frame 3 is moved up and down between quenching frame 3 and the bracing frame 2, this mechanism comprises riser guide 41, roller 42, lifting drives oil cylinder 43 and deflection sheave 44, and guide rail 41 has 2, parallel bracing frame 2 inboards that are installed in relatively, and stretching into quenching tank 1 bottom, quenching frame 3 all is equipped with roller 42 with the two ends up and down of its correspondence position; Lifting drives oil cylinder 43 and is installed in bracing frame 2 tops, and lifting drives oil cylinder piston 431 and is connected with 2 hoist cables, is connected with two ends, quenching frame 3 top respectively by 2 deflection sheavies 44.3 horizontally disposed transfer rollers 5 are installed in the quenching frame 3, are vertical distribution; Electric motor 51 and step-down gear 52 are equipped with in the top, and electric motor 51 is connected with transfer roller 5 by driving chain after step-down gear 52 slows down.
Lifting drives oil cylinder piston 431 and protracts, and hoist cable turns to through deflection sheave 44, and quenching frame 3 is proposed quenching tank 1; Walking drives cylinder piston 631 and protracts, and travel mechanism walks to discharge port, and wheel hub 7 is received on the transfer roller 5 from body of heater discharge port gear frame 8, and walking drives cylinder piston 631 and reclaims, and bracing frame 2 is walked directly over the quenching tank 1 fast.Under the driving of electric motor 51 and step-down gear 52, transfer roller 5 rotates wheel hub 7 is sent to the quenching position, stops then; Lifting drives oil cylinder piston 431 and reclaims, and quenching frame 3 drops under quenching tank 1 liquid level along guide rail 41 and quenches.Cool time rises to quenching frame 3 more than quenching tank 1 liquid level with the same manner after finishing, and bracing frame 2 runs to aging oven gear frame 9, and transfer roller 5 is transferred to wheel hub 7 on the aging oven gear frame 9 roller rods and carries out next technological operation.
Difference from Example 1 is not comprise travel mechanism, and bracing frame 2 is installed in quenching tank 1 top.This device next-door neighbour body of heater discharge port gear frame 8, wheel hub 7 is directly transferred on the transfer roller 5, and transfer roller 5 is sent to the quenching position with wheel hub 7.And after the cool time end, by hoisting appliance quenching frame 3 is risen to more than quenching tank 1 liquid level, transfer roller 5 is sent to aging oven gear frame 9 with wheel hub 7 and carries out next technological operation.
Claims (4)
1. automatic quenching device, comprise quenching tank (1), bracing frame (2), quenching frame (3) and hoisting appliance, bracing frame (2) is installed in quenching tank (1) top, and quenching frame (3) is positioned at bracing frame (2) inside, is provided with the hoisting appliance that quenching frame (3) is moved up and down between quenching frame (3) and the bracing frame (2), it is characterized in that: also comprise transfer roller (5), live roll (5) is horizontally set in the quenching frame (3).
2. by the described automatic quenching device of claim 1, it is characterized in that: also comprise travel mechanism, travel mechanism is by road wheel (61), and walking guide rail (62) and walking drive cylinder (63) and constitute; Road wheel (61) is arranged on bracing frame (2) bottom, and corresponding walking guide rail (62) is installed in quenching tank (1) upper end; Walking drives cylinder (63) and is installed on the fixture, and walking drives cylinder piston (631) end and is connected with bracing frame (2) bottom.
3. by claim 1 or 2 described automatic quenching devices, it is characterized in that: described hoisting appliance is by riser guide (41), and roller (42) and lifting drive oil cylinder (43) and constitute; Guide rail (41) is installed in bracing frame (2) inboard, and stretches into quenching tank (1) bottom, and corresponding roller (42) is arranged on the quenching frame (3), and lifting drives oil cylinder (43) and is installed in bracing frame (2) top, flexibly connects with quenching frame (3).
4. by claim 1 or 2 described automatic quenching devices, it is characterized in that: described transfer roller (5) is 3 rows, vertically is distributed in the quenching frame (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010295101 CN101935748B (en) | 2010-09-29 | 2010-09-29 | Automatic quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010295101 CN101935748B (en) | 2010-09-29 | 2010-09-29 | Automatic quenching device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101935748A true CN101935748A (en) | 2011-01-05 |
| CN101935748B CN101935748B (en) | 2013-04-10 |
Family
ID=43389311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010295101 Expired - Fee Related CN101935748B (en) | 2010-09-29 | 2010-09-29 | Automatic quenching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101935748B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102352427A (en) * | 2011-10-28 | 2012-02-15 | 南京欧亚炉业有限责任公司 | Bidirectional-forking lift type automatic quenching machine |
| CN102851469A (en) * | 2012-09-17 | 2013-01-02 | 南京长江工业炉科技有限公司 | Spray quenching unit |
| CN102876862A (en) * | 2012-11-05 | 2013-01-16 | 无锡宏联电镀设备有限公司 | Quenching tank |
| CN103498029A (en) * | 2013-09-29 | 2014-01-08 | 北京京诚凤凰工业炉工程技术有限公司 | Bar quenching device |
| CN107904371A (en) * | 2017-12-18 | 2018-04-13 | 紫江炉业南京有限公司 | A kind of quenching frame integrates mobile pouring device |
| CN111304431A (en) * | 2020-04-13 | 2020-06-19 | 紫江炉业南京有限公司 | Compact quenching device |
| CN115198076A (en) * | 2022-07-07 | 2022-10-18 | 江阴市恒润重工股份有限公司 | Flange quenching tool with local shielding protection |
| CN116004956A (en) * | 2022-12-26 | 2023-04-25 | 南京年达炉业科技有限公司 | Quenching device for heat treatment production line of hub and heat treatment production line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006225755A (en) * | 2005-01-20 | 2006-08-31 | Fujino Gijutsu Consultant:Kk | Apparatus for producing aluminum wheel |
| CN101225461A (en) * | 2007-01-19 | 2008-07-23 | 蒋斐祥 | Automobile wheel hub continuous automatic quenching device |
| CN101403027A (en) * | 2008-11-06 | 2009-04-08 | 南京年达炉业科技有限公司 | Automatic quenching apparatus for workpiece on quenching and tempering product line |
| CN201809403U (en) * | 2010-09-29 | 2011-04-27 | 南京长江工业炉科技有限公司 | Automatic quenching device |
-
2010
- 2010-09-29 CN CN 201010295101 patent/CN101935748B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006225755A (en) * | 2005-01-20 | 2006-08-31 | Fujino Gijutsu Consultant:Kk | Apparatus for producing aluminum wheel |
| CN101225461A (en) * | 2007-01-19 | 2008-07-23 | 蒋斐祥 | Automobile wheel hub continuous automatic quenching device |
| CN101403027A (en) * | 2008-11-06 | 2009-04-08 | 南京年达炉业科技有限公司 | Automatic quenching apparatus for workpiece on quenching and tempering product line |
| CN201809403U (en) * | 2010-09-29 | 2011-04-27 | 南京长江工业炉科技有限公司 | Automatic quenching device |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102352427A (en) * | 2011-10-28 | 2012-02-15 | 南京欧亚炉业有限责任公司 | Bidirectional-forking lift type automatic quenching machine |
| CN102851469A (en) * | 2012-09-17 | 2013-01-02 | 南京长江工业炉科技有限公司 | Spray quenching unit |
| CN102876862A (en) * | 2012-11-05 | 2013-01-16 | 无锡宏联电镀设备有限公司 | Quenching tank |
| CN103498029A (en) * | 2013-09-29 | 2014-01-08 | 北京京诚凤凰工业炉工程技术有限公司 | Bar quenching device |
| CN103498029B (en) * | 2013-09-29 | 2015-04-29 | 北京京诚凤凰工业炉工程技术有限公司 | Bar quenching device |
| CN107904371A (en) * | 2017-12-18 | 2018-04-13 | 紫江炉业南京有限公司 | A kind of quenching frame integrates mobile pouring device |
| CN107904371B (en) * | 2017-12-18 | 2023-12-12 | 紫江炉业南京有限公司 | Quenching frame integrated mobile water pouring device |
| CN111304431A (en) * | 2020-04-13 | 2020-06-19 | 紫江炉业南京有限公司 | Compact quenching device |
| CN115198076A (en) * | 2022-07-07 | 2022-10-18 | 江阴市恒润重工股份有限公司 | Flange quenching tool with local shielding protection |
| CN115198076B (en) * | 2022-07-07 | 2023-10-13 | 江阴市恒润重工股份有限公司 | Flange quenching tool with local shielding protection |
| CN116004956A (en) * | 2022-12-26 | 2023-04-25 | 南京年达炉业科技有限公司 | Quenching device for heat treatment production line of hub and heat treatment production line |
| CN116004956B (en) * | 2022-12-26 | 2023-12-26 | 南京年达炉业科技有限公司 | Quenching device for heat treatment production line of hub and heat treatment production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101935748B (en) | 2013-04-10 |
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| C14 | Grant of patent or utility model | ||
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Address after: 210059 No. 2, Bajie, Jing'an Town, Qixia District, Nanjing City, Jiangsu Province Patentee after: NANJING CHANGJIANG INDUSTRIAL FURNACE TECHNOLOGY Co.,Ltd. Address before: 210059 No. 2, Bajie, Jing'an Town, Qixia District, Nanjing City, Jiangsu Province Patentee before: Nanjing Changjiang Industrial Furnace Technology Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130410 |