Molding type motor
Technical field
The present invention relates to the relatively large and big motor of vibration that use in the many places of moisture of washing machine geometric ratio.
Background technology
In the past, the known molding type motor (モ one Le De モ one タ) that use resin component covering stator winding is arranged.(with reference to patent documentation 1)
Under the situation of the such molding type motor that is used for air conditioner etc. of above-mentioned patent documentation, by the integrally moulded wiring substrate of resin, but at bigger motor, for example be used under the situation of washing machine etc., with the integrally moulded wiring substrate of motor the time, exist resin pressure when molded to cause wiring substrate or be configured in the problem of the electronic unit breakage on this wiring substrate.And wiring substrate is non-exchange.
In view of the above problems, known in the past have: the circular-arc wiring substrate that position transducer will be installed embeds the incorporating section, fixes by screw, the circular-arc sensor stand that utilizes casting resin to cover is set, and is installed on the end face of stator.(with reference to patent documentation 2)
In addition, near the known in the past motor that configuration overheat protector equitemperature protection component is arranged winding and utilize resin to cover.(with reference to patent documentation 3)
Patent documentation 1: TOHKEMY 2007-295733 communique
Patent documentation 2: TOHKEMY 2003-88079 communique
Patent documentation 3: Japanese kokai publication hei 09-9550 communique
Yet, because at interior all side configuration rotors of the stator of motor, therefore when described sensor stand is installed, can't mounting screw in interior all sides etc.Therefore, sensor stand only is fastened on the outer circumferential side of stator by screw.Yet, as the use in washing machine motor, vibrating under the situation of the motor that uses under the very large environment, in the installation of outer circumferential side folk prescription only, owing to this vibration causes the sensor stand swing, the accuracy of detection variation of position transducer perhaps might come off owing to this vibration causes sensor stand.
In addition, when motor bigger as the use in washing machine motor, molding pressure is bigger, when utilizing resin to cover overheat protector as the conventional example, exists because of molding pressure and causes damaged problem.And also effect has molding pressure in overheat protector contact portion, might produce bad influence to action.Therefore, overheat protector need be configured on the stator molded surface, but, overheat protector need be fixed into can move from assigned position above-mentioned such vibration when using in the very large motor.
Yet in order to be formed for that overheat protector is fixed on structure on the stator casting mold, the stator mould is complicated, at high price.Therefore the parts of overheat protector special use need be set, and cost will rise in this case.
Summary of the invention
The present invention is in view of above-mentioned existing issue, even a kind of structure that also can keep sensor stand reliably and improve installation strength in the big motor of vibration is provided, and provide a kind of cheap and simple structure that in various transducer classes are used, does not need support.
A first aspect of the present invention provides a kind of molding type motor, possesses: the stator that forms circular; Wiring substrate, it disposes the position transducer of the position of rotation that is used for detection rotor; Sensor stand, it comprises incorporating section of taking in described wiring substrate and the main part that is used to be installed on the described stator, the circumferential length of this incorporating section is longer than the circumferential length of this main part, and this sensor stand is configured in than described main part with described incorporating section and leans on the mode of axially inboard position to be integrally formed as circular-arc, the part of described stator or integral body are covered by resin, it is characterized in that, by the integrally formed a plurality of projections of resin, carry out fastening near utilizing the circumferential two ends of described projection in interior all sides of described stator to the incorporating section of described sensor stand.
A second aspect of the present invention provides a kind of molding type motor, possesses: the stator that forms circular; Wiring substrate, it disposes the position transducer of the position of rotation that is used for detection rotor; Sensor stand, it comprises incorporating section of taking in described wiring substrate and the main part that is used to be installed on the described stator, the circumferential length of this incorporating section is longer than the circumferential length of this main part, and this sensor stand is configured in than described main part with described incorporating section and leans on the mode of axially inboard position to be integrally formed as circular-arc, the part of described stator or integral body are covered by resin, it is characterized in that, interior all sides and outer circumferential side at described stator pass through the integrally formed a plurality of projections of resin, fitting portion is set and chimeric at the outer circumferential side of described sensor stand, utilizes and carry out fastening near the circumferential two ends of all lateral processes to the incorporating section of described sensor stand in described with described outer circumferential side projection.
A third aspect of the present invention is characterized in that in first aspect or second aspect, forms recess on the edge of all sides in described stator, and in described incorporating section, with this stator in form protuberance on all sides part of joining, this recess engages with teat.
A fourth aspect of the present invention in first aspect to third aspect either side; it is characterized in that, on the main part of described sensor stand, be provided with the element incorporating section that is used to take in the temperature protection component main body and be used for a plurality of lead fastening portion of the lead of this temperature protection component of fastening.
A fifth aspect of the present invention is in fourth aspect; it is characterized in that described element incorporating section is formed with guide portion, this guide portion forms in the mode with elastic force; on guide portion, be formed with a plurality of projections that are used to push described temperature protection component, the bottom opening of described element incorporating section.
A sixth aspect of the present invention in the either side, is characterized in that aspect first aspect to the five, is provided with the hole that allows band etc. pass through on the main part of described sensor stand.
The invention effect
Under the situation of the structure of first aspect, form projection by interior all sides at the stator that screw hole or fitting portion can't be set, can fastening and keep sensor stand, therefore can improve the installation strength of sensor stand.Be particularly suitable for the such motor that in the big purposes of vibration, uses of use in washing machine motor.
Under the situation of the structure of second aspect, compare and can more easily fix with screw in the past, and do not need screw, therefore a kind of motor of cheapness can be provided.
Under the situation of the structure of the third aspect, can keep sensor stand more reliably, be firm structure to circumferential skew especially with respect to sensor stand.
Under the situation of the structure of fourth aspect, by in the molding type motor of resin covering stator,, can not make molding die complicated even large-scale and vibrate big motor yet, therefore the support that does not need various transducers to use can provide a kind of motor of cheapness.
Under the situation of the structure aspect the 5th, can take in temperature protection component reliably, and, in the temperature detection of stator, also can precision detect well.
Under the situation of the structure aspect the 6th, because the lead fixed that can be connected with wiring substrate is on sensor stand, so the processing of lead is good, and owing to be to use the fixing of band, so can obtain simple and easy and cheap structure.
Description of drawings
Fig. 1 is the vertical view of the stator that sensor stand is installed of embodiment 1.
Fig. 2 is the vertical view of the sensor stand of embodiment 1.
Fig. 3 is the stereogram at the back side of the sensor stand of embodiment 1.
Fig. 4 is the vertical view of the stator that takes off sensor stand of embodiment 1.
Fig. 5 is the stereogram of the stator that sensor stand is installed of embodiment 1.
Fig. 6 is the vertical view of the sensor stand of embodiment 2.
Fig. 7 is the vertical view of the stator that takes off sensor stand of embodiment 2.
Symbol description:
1 stator
2 resinous frameworks
3 flanges
4 erection openings
5 installation portions
6 projections
7 recesses
8 protuberances
9,10 holes
11 sensor stands
12 wiring substrates
13 incorporating sections
14 main parts
15 position transducers
16 teats
17 fitting portions
21 temperature protection components
22 element incorporating sections
23 guide portion
24 protuberances
25 lead fastening portions
26 leads
27 lead maintaining parts
28 lead pressing devices
29 bands
30 band inserting holes
Embodiment
Use Fig. 1~7, embodiments of the invention are described.
Stator 1 of the present invention comprises as lower member, and these parts embed shaping by insulative resin, the winding (not shown) of reeling forming on the yoke of ring-type the stacked punching that is formed with tooth of Zhou Fangxiang inwardly in the groove of this insulation on the cell wall between this tooth.
According to Fig. 1, described stator 1 is covered by peucinous framework 2, and is integrally formed.It is shaped as annular, and all within it sides are taken in rotor (not shown).At the outer circumferential side of this stator 1,, on flange 3, be formed with the erection opening 4 that is used for mounting screw with the resinous framework 2 integrally formed flanges of installing to carriage (not shown) 3 that are useful on.
Following execution mode has illustrated the situation with the whole covering stators 1 of resin, but the part that is covered by resin also can only be covered by winding portion.
[embodiment 1]
(shape of sensor stand)
According to Fig. 2, sensor stand 11 comprises the incorporating section 13 of taking in wiring substrate 12 and is used to be installed in main part 14 on the stator 1, forms circular-arc corresponding to the shape of stator 1.This incorporating section 13 is configured in interior all sides of main part 14, and the circumferential lengths of incorporating section 13 forms the circumferential lengths of being longer than main part 14.
Allocation position transducer 15 in described incorporating section 13, and take in and the corresponding wiring substrate 12 of the shape of incorporating section 13.The wiring substrate of taking in 12 is fixed by screw is fastening, and protects wiring substrate 12 and position transducer 15 in the incorporating section 13 by utilizing perfusion resin to cover.
According to Fig. 3, the inner peripheral surface of the outer peripheral face of described incorporating section 13 and stator 1 joins, but is formed with a plurality of teats 16 on this outer peripheral face.
As the structure of patent documentation 1, the outer circumferential side of sensor stand 11 can form by screw on stator, but as shown in the present, from the main part 14 of sensor stand 11 fitting portion 17 is set downwards, and as described below, make the outer circumferential side of itself and stator 1 chimeric.When the thickness with this fitting portion 17 forms the 1mm~2mm left and right sides, can access elastic force to a certain degree, it is easier therefore to install.
(shape of stator of the present invention)
According to Fig. 4, the integral body that stator 1 covers except that the tooth front end by peucinous framework 2.Planar side at stator 1 is provided with installation portion 5, and this installation portion 5 is formed flatly so that sensor stand 11 is installed easily.All sides in the stator of this installation portion 5, two projections 6 are integrally formed with resinous framework 2, and the interval of these two projections 6 is provided with corresponding to the both sides (and width of cloth) of described sensor stand 11.Be formed flatly below this projection 6.
In addition, be formed with a plurality of tetragonal recesses 7 between described two projections 6, at the outer circumferential side of stator 1, two protuberances 8 are integrally formed with resinous framework 2.
(installation method of sensor stand of the present invention)
At first, make the incorporating section 13 of described sensor stand 11 downward-sloping, simultaneously, incorporating section 13 is accommodated in the below of described projection 6.Then, with the mode disposal subject portion 14 that the resinous framework 2 by stator 1 covers, make described fitting portion 17 chimeric with the protuberance 8 of stator peripheral part.Fig. 5 is installed in figure on the stator 1 with sensor stand 11.
Thus, the two ends of the incorporating section 13 of sensor stand 11 are by projection 6 fastenings top, and the teat 16 of the outer peripheral face side of incorporating section 13 is chimeric with recess 7, and interior all sides are fixed.On the other hand, at outer circumferential side, make described fitting portion 17 chimeric with the protuberance 8 of stator peripheral part.Thus, interior all sides, the outer circumferential side of sensor stand 11 are fixed reliably, become the structure that is difficult to come off with respect to vibration.
In addition, when taking off sensor stand 11, tilt to erect a little by making sensor stand 11, can take off sensor stand 11 from stator 1 easily, the loading and unloading when needing to change are easy.
[embodiment 2]
As shown in Figure 6, temperature protection component 21 is installed on sensor stand 11, this temperature protection component 21 is used to detect the temperature of stator 1 and protects stator 1 to avoid temperature anomaly.And, be formed with element incorporating section 22 in order to keep temperature protection component 21.
This element incorporating section 22 is formed with guide portion 23 to main part 14 openings of sensor stand 11 at this peristome.The thickness that forms about 1mm by the thickness with this guide portion 23 obtains elastic force, thereby obtains the confining force of temperature protection component 21.And the bottom opening of this guide portion 23 can detect the heat from stator reliably.And, on the sidewall of guide portion 23, be formed with a plurality of protuberances 24, push the upside of temperature protection component 21 with this.
In addition, near element incorporating section 22, be formed with a plurality of lead fastening portions 25 that are used for the lead of fastening temperature protection component 21.By forming a plurality of these lead fastening portions 25, can be corresponding to the length of multiple lead.
Moreover, on sensor stand 11, be used for being connected with wiring substrate 12 with the outside lead 26 that is connected.For the main part 14 by sensor stand 11 keeps this lead 26 to be provided with lead maintaining part 27.
Lead maintaining part 27 forms groove and keeps lead 26 on the main part 14 of sensor stand 11, by be integrally formed on the sensor stand 11 lead pressing device 28 and with respect to upward mobile pushing.
Moreover lead 26 uses is with 29 and kept by sensor stand 11.On sensor stand 11, be formed with to be used to allow and insert logical band inserting hole 30 with 29.
As shown in Figure 7, on stator 1, be formed with than the bigger hole 9,10 of described element incorporating section 22 or band inserting hole 30, and the main part 14 of chimeric ratio sensor support 11 cave in downwards each take in the position.
Utilizability on the industry
The motor of embodiment is used for the drive motor of washing machine, in particular for direct drive mode. Yet, also can be used in the motor that the off-premises station of for example air conditioner that requires water proofing property is used.