Background technology:
Can produce a large amount of SO after the sulfur-containing compound burning in the gasoline
2Gas enters it in atmosphere and can cause environmental pollution, serious harm existent environment of people and healthy; Also be the main cause that nature forms acid rain, in order to reduce this harm, people develop various new technologies to remove the sulphur in the gasoline; Chemical refining at present commonly used both at home and abroad, catalytic hydrogenation, catalysis absorption, solvent extraction, biological desulfurizing technology, wherein chemical refining is traditional method, and two kinds of acid treating and alkali refinings are arranged; Because the acid-alkali refining method is bad for organic sulfur-containing thing removal effect, and is easy to generate liquid foam entrainment, even serious emulsification problem; Isolated acid sludge or alkaline residue deal with difficulty in the process, and the oil product loss is bigger; Hydrofinishing need be carried out under high-temperature and high-pressure conditions, and the equipment investment expense is high, also receives the restriction of hydrogen source in addition.Merox alkali extraction process removes the mercaptan in the gasoline; Oxidable recovery sulphur and part alkali lye; But existence is used for the catalyst of oxidation sulfur-containing compound to be taken place to assemble and lose activity easily; The isomer of oxidation mercaptan is difficulty comparatively, and the disulphide of generation is prone to bring in the oil product, contains toxic catalyst in the discharging waste liquid.Mericat
TMThe sulfur-containing compound that the metallic fiber membrane technology is used for removing gasoline can reach more than 90%; But because this technology adopts the direct way of contact of the aqueous solution of oil and alkali; Also there are liquid foam entrainment and dulling problem; This method is very high to the cleanliness factor requirement of each medium, and every kind of medium all must filter through filter, and equipment cleaning is also quite difficult.
In recent years; Give great concern to C5, C6 hydrocarbon isomerization production high octane gasoline component both at home and abroad; But the sulfur-bearing light naphthar can not be as the raw material of isoversion; Adopt membrane separation technique to reduce the content of the mercaptan in the naphtha, can substitute expensive hydrotreatment technology, can promote the extensive use of isomerization technique.In addition, C
3, C
4Raw material-light-end products the depickling of the isoversion of component and production methyl tertiary butyl ether(MTBE), desulfurization etc. can adopt membrane separation technique to realize.
At present, the domestic method of taking membrane separation technique to remove the sulfur-containing compound in the oil product mainly adopts infiltration--extraction, infiltration--evaporation technique.
" membrane science with technology " discloses people such as the Chen Cui of Tsing-Hua University celestial being and adopted PDMS film infiltration-evaporation to remove contained thiophenic sulfur in the gasoline simulation component normal octane.
" membrane science and technology " discloses people such as Li Jiding and utilized dimethyl silicone polymer (PDMS)/polyacrylonitrile (PAN) composite membrane as infiltration--and evaporating film removes armaticity sulfur-containing compound thiophene and the alkylated substituted thiazoline fen in the gasoline.
Chinese patent 200610090982.4 discloses the method that the infiltration-extraction of a kind of high-hydrophilic cellulosic polymer film removes sulfur-containing compound in the petroleum oil product.The polymer film module separates oil product and sulfur-containing compound extract in the film both sides; Sulfur-containing compound in the oil product penetrates the opposite side that perforated membrane arrives film from oil product one side of film template, and reacts on the interface in the extract molecule; Product rapidly from interfacial diffusion to extraction liquids mutually in; The extract that flows is taken away product, and Membrane Extraction has high selectivity to the sulfur-containing compound in the oil product, and this exactly high selectivity makes sulfur-containing compound be able to extraction and removes; Basically do not exert an influence for hydrocarbon compound, but receive the optionally limitation of extract sulfur-containing compound.
Owing to receive the restriction of permeable membrane material itself and application technology; Existing membrane separation technique sulfur method is all not ideal enough; The difficulty that particularly removes thiophene sulfocompounds is bigger, and existing sulfur method can't make the sulfur content in the gasoline be reduced to the level less than 120ppm.
Summary of the invention:
Utilize the film pervasion evaporation isolation technics to remove the method for sulfur-containing compound in the gasoline in order to obtain the higher desulfuration effect, to the invention provides.The film pervasion evaporation isolation technics is an efficient mass transfer process; The vapour phase of oil phase and pervaporation thing is in the both sides of film module respectively in the separation process, and having a large amount of fine apertures in the film module is that penetrant rapid permeability to be separated provides huge mass transfer area through film module arrival vapour phase one side.Compare with film infiltration-extraction, saved a large amount of extracts, technology is simple, and mode is various, and energy consumption is low, and separative efficiency is high, and process conditions are easy to control.
The invention provides a kind of technical scheme of utilizing film infiltration-evaporation method to remove sulfur-containing compound in the oil product.
Oil product desulfurization method of the present invention is: adopt the high-hydrophilic shitosan is adsorbed on the compound permeable membrane film of organic/inorganic that forms on the strongly hydrophilic synthesis hydrotalcite-like material particle surface with layer structure major function module as the film separation module; Utilize permeable membrane that the sulfur-containing compound in the oil product is had strong affinity interaction; Make that sulfur-containing compound is enriched near film module one side in the oil phase; Rely on the high concentration difference that exists with film module vapour phase one side, optionally see through film module fast, get into penetrant vapor phase one side; Thereby oil product is separated with sulfur-containing compound, reach the purpose of desulfurization.
The above-mentioned film module that is used for the film separation can be the combination of flat sheet membrane, tubular membrane and multistage flat sheet membrane, the combination of multi-level tubular film.
According to desulfurization quality needs, can adopt the single stage membrane template way to carry out, also can adopt secondary, three grades or multistage combined films template way to carry out.
The sweetening process of single-stage permeable membrane module is shown in accompanying drawing 1:
The raw material oil product is sent into film separation mask oil product liquid phase one side, the opposite side of film from the oil product import under higher pressure; It is sulfur-rich compounds penetrant vapor phase one side; Keep vacuum or lower pressure, because compound membrane permeable substance, makes near the sulfur-containing compound enrichment near film module in the oil product to the strong affinity interaction of polar organic compound; Under the promotion of film both sides steam pressure difference; Infiltration is gone from membrane permeate one sidesway with steam condition through film, and the oil product after the desulfurization reclaims from the oil product outlet.
The main technique condition of single-stage permeable membrane module desulfurization is following:
Pending oil product feed pressure (1~3.3) * 10
5Pa
Pending oil product flow 115~125L/min.
Membrane permeate one side vacuum (7.5~8) * 10
3Pa
25~30 ℃ of penetrant steam condensation temperatures
Desulfurized effect: residual sulphur content 90~110ppm sulfur removal rate 93~96%.
The sweetening process of three grades of composite permeable membranes modules is shown in accompanying drawing 2:
The raw material oil product at first gets into first order film module liquid phase oil product one side; Penetrant one side of film keeps vacuum or lower pressure; Sulfur-containing compound in the oil product is under the promotion of film both sides steam pressure difference, and infiltration is gone from membrane permeate one sidesway with steam condition through film.
Get into liquid phase oil product one side of second level film separation mask again through the oil product of the low sulfur content of first grade desulfurizing, repeat the separation process of the sulfur-containing compound of first order template, the sulfur content in the liquid phase oil product is further reduced.
Through the oil product of secondary desulfurization, get into liquid oil product one side of third level film separation mask in succession again, again sulfur-containing compound is wherein carried out permeability and separation one time, obtain the super-low sulfur oil product in liquid phase oil product one side at last.
The main technique condition of three grades of permeable membrane modules desulfurization is following:
Pending oil product feed pressure (1~3.3) * 10
5Pa
Pending oil product flow 115~125L/min.
Membrane permeate one side vacuum (1~12) * 10
3Pa
25~30 ℃ of penetrant steam condensation temperatures
Desulfurized effect: residual sulphur content<15ppm
In order to obtain excellent desulfurized effect, selecting performance excellent permeation film is key problem in technology.
The inventor has succeeded in developing a kind of shitosan/synthetic hydrotalcite composite permeable membrane on the basis of the existing permeable membrane of analysis and research.
The raw material of the permeable membrane that the present invention adopted comprises shitosan, synthesis hydrotalcite-like material, butanedial and synthetic fibers; The composite film that shitosan and synthesis hydrotalcite-like material form has adsorptive concentration oil product Semi-polarity sulfur-containing compound and controls it and in film, permeate diffusion process, is main function module; Butanedial is a cross-linked material, and synthetic cellulose is the supporting layer of membrane material;
The parts by weight of each raw material components consumption of permeable membrane are: 2~10 parts of shitosans, 70~80 parts of synthesis hydrotalcite-like materials, 0.2~0.9 part of butanedial, 17.8~19.1 parts of synthetic fibers.
Wherein, the shitosan of being selected for use is that deacetylation is 75-85%, and molecular weight is the low molecular shitosan of 8000-15000;
The framework material synthesis hydrotalcite-like material of being selected for use is to use MgCl
26H
2O, AlCl
36H
2O and FeCl
36H
2O is a raw material, presses (0.5~0.9): (3~1): the representative molecular formula of the synthetic preparation of the mol ratio of (1~3) is Fe
0.87Mg
2.60[Al (OH)
10.2Cl
0.6] the stratiform houghite compound of hexagonal laminated crystalline particle.Particle diameter is distributed in 60~202nm, the average thickness 30~40nm of laminated crystalline, and interlamellar spacing 0.70~0.83nm, interlayer channel height are 0.30~0.7nm, specific area 1200~1820m
2/ g, point of zero electric charge 10.35~11.25, isoelectric point 11.2~12.1.It has the houghite crystal structure X-ray analysis proof: its characteristic angle of diffraction 2 θ be respectively 10.2 (°); 22.5 (°); 34.6 (°); 59.8 (°); Characteristic peak d value is respectively 0.776nm; 0.387nm; 0.258nm; 0.232nm.
The preparation method of the shitosan/synthetic hydrotalcite composite permeable membrane that is adopted in the oil product desulfurization method according to the invention is following: the shitosan of 2~10 weight portions is dissolved in the 3wt% aqueous acetic acid; Under constantly stirring, add the synthesis hydrotalcite-like material fine powder of 70~80 weight portions, stirred 2 hours; At room temperature add the 25wt% butanedial solution of 0.8~3.6 weight portion, make shitosan generation cross-linking reaction, obtain the synthesis hydrotalcite-like material suspension that the surface scribbles crosslinked chitosan film; 15% synthetic fibers cellulose solution is coated on the glass substrate surface,, obtains the support membrane of 15-32 μ m 100 ℃ of oven dry down; Suspension with the shitosan/synthesis hydrotalcite-like material for preparing is spin-coated on the synthetic fibers supporting film again; 60 ℃ of oven dry down; Obtain the film that total film thickness is 25-62um, strip down, be the osmotic evaporating and separating membrane that this sulfur method adopts from glass substrate surface.
The present invention be used for the chitosan molecule of the composite membrane of desulfurizing oil can intercalation to the interlayer of houghite; Film surface and interlayer passage have strong affinity ability to hydrone and polar organic compound; So-called strongly hydrophilic is its strong affinity to hydrone or polar organic compound; This strong affinity interaction is derived from a large amount of hydroxyl that contains in the chitosan molecule and the hydrogen-oxygen group in amide groups and the synthesis hydrotalcite-like material structure; This strongly hydrophilic composite membrane has strong affinity interaction to the polarity sulfur-containing compound in the gasoline; Help it the concentrating of film module near zone, the synthesis hydrotalcite-like material in the film module is a kind of inorganic material with certain rigidity layer structure, has very big specific area.System has very big mass transfer interface and high mass-transfer efficiency, and this film module has high mechanical strength and long useful life.Because chitosan molecule is on the surface that is distributed in synthesis hydrotalcite-like material of molecular level in the permeable membrane; Be cross-linked into network structure with the butanedial reaction again; Free volume is big, makes film have high permeation flux, and sulfur-containing compound is had strong selective permeation ability.
The composite membrane permeation flux that the present invention is used for desulfurizing oil is 120~136kg/m
2H, separation are 56.3~62.2.
Composite membrane separating property and prior art that the present invention is used for the film separation contrast as follows:
Composite membrane |
Liquid mixture |
Temperature |
Permeation flux kg/m
2·h
|
Separation |
Documents |
Shitosan/synthesis hydrotalcite-like material |
Naphtha/thiophene sulfocompounds |
25 |
120 |
56.3 |
The embodiment of the invention 1 |
Shitosan/synthesis hydrotalcite-like material) |
Catalysis light oil/thiophene |
28 |
136 |
62.2 |
The embodiment of the invention 3 |
Polysiloxanes (PDMS)/polyacrylonitrile (PAN) |
Normal octane/thiophene |
30 |
0.37 |
5.2 |
〔1〕 |
Shitosan (CA)/beta cyclodextrin (β-CD) |
D-type tryptophan/mixture of enantiomers |
25 |
0.388 |
2.33 |
〔2〕 |
Polysiloxanes (PDMS)/pottery |
Ethanol/biofermentation product |
60 |
12.95 |
6.25 |
〔3〕 |
Polysiloxanes (PDMS)/Ni
2+The Y zeolite
|
Gasoline/sulfur-containing compound |
40 |
3.26 |
4.84 |
〔4〕 |
Documents:
(1), Zhao Changwei, Li Jiding etc., " membrane science and technology " 2006,26 (5), 72
〔2〕、H.D.Wang,L.Y.Chu,et.al,《J.of?Membrane?Sci》2007,297,262
〔3〕、X.L.Fenjuan,W.Wang,et.al,《J.of?Membrane?Sci》2008,311,23
〔4〕、B.Li,D.XU,et.al,《J.of?Membrane?Sci》2008,322,293
Pervaporation according to the invention separates sulfur method, can be used for the separation of the contained multiple sulfur-containing compound in all kinds of oil products.Described raw material oil product can be light naphtha, catalytic cracking light petrol, catalytic cracking heavy gasoline and/or coking liquefied hydrocarbon mixture.Said sulfur-containing compound can be thio-alcohol, hydrogen sulfide, thioether class and/or thiophene-type sulfide.
The specific embodiment:
Embodiment 1. single-stage permeable membrane sweetening processes
Pending feedstock oil is from the coker light oil cut, and sulfur-containing compound is mainly thiophene, benzothiophene, and its sulfur content is 1590ppm..The single-stage permeable membrane module that adopts 2 weight portion shitosans, 80 weight portion synthesis hydrotalcite-like materials, 0.2 weight portion butanedial and 17.8 weight portion cellulose acetates to process.With pending feedstock oil 3.3 * 10
5Under the Pa pressure, in the volume flow entering film separation system with 120 liters/min, film module is the single-stage flat sheet membrane, template thickness 62 μ m, and the vacuum pressure of film module penetrant vapour phase one side remains on 7.5 * 10
3Under the Pa, the rich sulphur penetrant steam in the film system condenses with 26 ℃ quencher.Product oil sulfur-bearing is 110ppm after the gained desulfurization.The sulfur-containing compound removal efficiency is 93.25%.
Embodiment 2. single-stage permeable membrane sweetening processes
Pending feedstock oil comes the catalytic cracking light naphtha, and sulfur-containing compound is mainly thio-alcohol and thiophene, and its sulfur content is 1590ppm..The single-stage permeable membrane module that adopts 6 weight portion shitosans, 74 weight portion synthesis hydrotalcite-like materials, 0.5 weight portion butanedial and 19.5 weight portion cellulose acetates to process.Under normal pressure, in the volume flow entering film separation system with 115 liters/min, film module is the single-stage flat sheet membrane with pending feedstock oil, template thickness 56 μ m, and the vacuum pressure of film module penetrant vapour phase one side remains on 8 * 10
3Under the Pa, the rich sulphur penetrant steam in the film system condenses with 28 ℃ quencher.Product oil sulfur-bearing is 90ppm after the gained desulfurization.The sulfur-containing compound removal efficiency is 95.7%.
3. 3 grades of combined films modules of embodiment infiltration-evaporation sweetening process
Pending feedstock oil is the catalytic cracking light naphtha, and sulfur-containing compound is mainly thio-alcohol, thiophene-based, and its sulfur content is 1925ppm.Adopt 10 weight portion shitosans, 70 weight portion synthesis hydrotalcite-like materials, 0.9 weight portion butanedial and 19.1 weight portion cellulose acetates to process a grade combined films, template thickness 36 μ m, desulfurizer are three grades of permeable membrane modular systems.With pending feedstock oil 1.1 * 10
5Under the Pa, flow 125L/min gets into first order film template high sulfur content one side down, and membrane permeate one side keeps the vacuum of 11.9kPa.The penetrant vapour phase is with 26 ℃ quencher condensation.After one-level film permeability and separation, the sulfur content of poor sulphur penetrant is reduced to 425ppm, then 1.1 * 10
5Pa, flow 125L/min get into down second level film template than low sulfur content oil one side.The vacuum that keeps 6.6kPa in penetrant one side.Penetrant steam is with 26 ℃ quencher condensation.After second level film separated, the sulfur content of poor sulphur penetrant was reduced to 109ppm.And then entering third level lamina membranacea separation entering pressure is 2.1 * 10
5Pa, flow 95L/min penetrant one side keeps the vacuum of 1.3kPa, and penetrant steam is with 26 ℃ quencher condensation.After third level lamina membranacea separated, the sulfur content of product gasoline was less than 15ppm.