CN101921287B - Method for synthesizing 1,1,1,3,5,5,5-heptamethyltrisiloxane by continuous catalysis of solid phase catalyst - Google Patents

Method for synthesizing 1,1,1,3,5,5,5-heptamethyltrisiloxane by continuous catalysis of solid phase catalyst Download PDF

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CN101921287B
CN101921287B CN201010170277A CN201010170277A CN101921287B CN 101921287 B CN101921287 B CN 101921287B CN 201010170277 A CN201010170277 A CN 201010170277A CN 201010170277 A CN201010170277 A CN 201010170277A CN 101921287 B CN101921287 B CN 101921287B
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reaction
exchange resin
solid phase
ion exchange
raw material
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CN101921287A (en
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廖洪流
彭任远
卢荣美
肖书琴
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Jiangxi Haiduo Organic Silicon Materials Co ltd
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Abstract

The invention relates to a method for synthesizing 1,1,1,3,5,5,5-heptamethyltrisiloxane by continuous catalysis of a solid phase catalyst. Hexamethyldisiloxane and straight chain methyl hydrogen polysiloxane in a molar ratio of 3:1-2:1 are taken as raw materials, strongly acidic ion exchange resin is taken as the solid phase catalyst, the reaction temperature is 40 to 80 DEG C, a fixed bed reactor is adopted, the raw materials pass through the reactor filled with the ion exchange resin at a certain flow rate, the retention period is 5 to 10 hours, the conversion rate of the raw materials is ensured by the retention period of the reaction through controlling the flow rate of the reaction product, the continuous reaction production is realized, and the reaction product is subjected to low fraction and high fraction removal rectification to form the 1,1,1,3,5,5,5-heptamethyltrisiloxane product with the purity of over 99 percent. The method has the advantages of readily available raw materials, no three-waste emission, simple process, continuous production, high-efficiency and stable reaction, simple separation, recyclable catalyst, conversion per pass of the raw material straight chain methyl hydrogen polysiloxane of over 32 percent, good product quality and low production cost.

Description

A kind of employing continuous catalysis of solid phase catalyst synthesizes 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes
Technical field
The present invention relates to a kind of employing continuous catalysis of solid phase catalyst and synthesize 1,1,1,3,5,5, the method and the technology of 5-seven methyl trisiloxanes.
Background technology
1,1,1,3; 5,5,5-seven methyl trisiloxanes (MDHM) are a kind of important silicone intermediates; Because of it contains active si-h bond, be the basic raw material of synthesizing polyether, alkyl-modified trisiloxanes, and can be widely used in inert ingredient, coatings additive(s) and daily-use chemical industry etc.; But traditional synthesis process is shortcoming such as not high, by product complicacy of ubiquity productive rate also, and therefore, the improvement of the synthesis technique of MDHM and the raising of productive rate are significant.
Patent GB0632954 mentions the hydrolysate that adopts SWS-F 221 (MM) and methyl hydrogen dichlorosilane (MeSiHC12) and carries out the method for the MDHM of catalytic equilibration system through the vitriol oil, and carrying out acid catalyzed reaction again behind trimethylchlorosilane (Me3SiC1) and the MeSiHC12 cohydrolysis.Wherein the productive rate of MDHM is not high.
U.S. Pat 2491843 adopts cold concentrated hydrochloric acid to come catalysis Me3SiC1 and the condensation of MeSiHC12 cohydrolysis to obtain methylhydrogenpolysi,oxane, and wherein the productive rate of MDHM is not high.
U.S. Pat 2595890 slowly drips MeSiHC12 after adopting and in the mixed solution of MM and normal hexane, adding trash ice again; And the continuous simultaneously ice cube that adds; Then the method with the sulphuric acid catalysis oil reservoir prepares MDHM, and the quality percentage composition of MDHM is 26.7% in the product that obtains.But this method complicated operation, and separate certain degree of difficulty is arranged, and productive rate is not high.
Mention the method for a kind of synthetic MDHM in the U.S. Pat 2920093; In room temperature and stir and to get with MM to methyl hydrogen ring siloxane mixture (DHn, n>3) down that the adding massfraction is the vitriol oil of 0.5%-0.1% in the mixed system, catalytically rearranging 4-8h; Remove catalyzer, rectifying gets MDHM.This method need be used expensive methyl hydrogen ring siloxane mixture, and raw material is difficult to obtain.
Japanese Patent JP11236389 then adopts linear halo phosphazene compound as catalyzer; With MM and straight chain methylhydrogenpolysi,oxane (MDHnM) or DHn (n>3) is that raw material reaction obtains the methyl hydrogen siloxane oligopolymer of (the containing 3-8 Siliciumatom) of specific aggregation degree; But catalyzer is more difficult to get in this method, is unfavorable for large-scale industrial production.
Patent CN101020691 is hydrolyzed to the trimethyl silicane alkanes material with Me3SiX general formula with inorganic weak bases solution; In hydrolyzation system, slowly drip methyl hydrogen silicane material (above two general formula X=C1, Br, I, OMe, Oet) again with MeSiHX2 general formula; Condensation reaction under agitation is hydrolyzed; Me3SiX and MeSiHX2 volume(tric)fraction ratio are 150: 20-150: 110, dropwise, and oil phase gets final product through washing, drying, rectifying.The process of the synthetic MDHM of this method is still complicated, and productive rate is not too high.
Patent DD241606 is 10-50 through controlling MM and MDHnM or its mol ratio of DHn (n>3): 1; And adopt Zeo-karb to carry out catalytic equilibration to prepare; Use the solid catalyst separate easily, but rhythmic reaction catalytic equilibration long reaction time influences reaction efficiency.
In sum, the synthetic main hydrolysate catalytic equilibration under acidizer catalysis that adopts MM and MeSiHC12 of MDHM, or inorganic weak bases solution is hydrolyzed to the Me3SiX material and adds the condensation reaction that is hydrolyzed of MeSiHX2 class material again.Above method exists that long reaction time or separation difficulty, raw material are chloride to exist problem such as pollution to environment, and productive rate is not too high.
Summary of the invention
It is simple to the purpose of this invention is to provide a kind of technology, is solid-phase catalyst with the strong acid ion exchange resin, successive reaction, and catalyst consumption is little and renewable; Pollution-free, cost is low, productive rate high synthetic 1,1,1; 3,5,5, the method and the technology of 5-seven methyl trisiloxanes.
Technical scheme of the present invention has following:
The present invention synthetic 1,1,1,3,5; 5, the method for 5-seven methyl trisiloxanes comprises the following steps: that (n=10-50) raw materials mix is even with SWS-F 221 and straight chain methylhydrogenpolysi,oxane (MDHnM), and its mole proportioning is 3: 1-2: 1;, adopting fixed-bed reactor, temperature of reaction is 40-80 ℃, and the reactor drum of strong acid type amberlite is housed with certain flow velocity process; Through strong acid ion exchange resin solid-phase catalyst catalytic equilibration, reaction time is 5-10h, and the residence time of coming realization response through control reaction product flow velocity is to guarantee conversion of raw material, the production of realization successive reaction; Reaction product is taken off low and is taken off high rectifying, obtain purity greater than 99% 1,1,1; 3,5,5,5-seven methyl trisiloxanes products.
Among the present invention, the raw material that is adopted is SWS-F 221 (A) and straight chain methylhydrogenpolysi,oxane (B), and its mole proportioning is 3: 1-2: 1, and the not chloride essence of raw material, its reaction formula is seen Figure of description 3.
Among the present invention; Said solid-phase catalyst is a strong acid ion exchange resin; Can be gel-type strongly acidic styrene Zeo-karb, strong acid type styrene type cation exchange resin, equal hole strongly acidic styrene type cation exchange resin, large hole strong acid styrene system cation exchange resin, perfluorinated sulfonic resin, preferably large porous strong acid type styrene type cation exchange resin.
Among the present invention, adopt fixed reactor to carry out successive reaction, through reactor drum, its reaction time is 5-10h to raw material with certain flow velocity.
Among the present invention, temperature of reaction is 40-80 ℃, preferably 50-60 ℃.
Among the present invention, said to take off low be that the low molecule of MM is removed in rectifying.
Among the present invention, the said height that takes off is to remove high boiling material.
Beneficial effect of the present invention is: desired raw material is simple and easy to, and halogen atom does not have " three wastes " discharging, and is pollution-free, is successive reaction, can realize serialization production; Technology is simple, and does not have the problem of long reaction time, and the reaction efficient stable adopts strong acid ion exchange resin to make catalyzer, and product separates simple, and suitability for industrialized production is highly advantageous to; Catalyzer is renewable, and cost is low, and 1,1,1; 3,5,5,5-seven methyl trisiloxanes productive rates are high, and per pass conversion is greater than 32%.
Advantage of the present invention: desired raw material is simple and easy to, and halogen atom does not have " three wastes " discharging, and is pollution-free, is successive reaction, can realize serialization production; Technology is simple, and does not have the problem of long reaction time, and the reaction efficient stable adopts strong acid ion exchange resin to make catalyzer, and product separates simple, and suitability for industrialized production is highly advantageous to; Catalyzer is renewable, and cost is low, and 1,1,1; 3,5,5,5-seven methyl trisiloxanes productive rates are high, and per pass conversion is greater than 32%.
Description of drawings
The gas chromatogram of Fig. 1 reaction product (GC content: 32.3%);
Fig. 2 is gas chromatogram (the GC content: 99.6%) of product after the rectifying;
Fig. 3 is the reaction composite diagram of seven methyl trisiloxanes.
Embodiment
Embodiment 1, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1; 3,5,5; The method of 5-seven methyl trisiloxanes, wherein: with 2.5: 1 ratio of mol ratio, flow velocity is that constantly the joining of speed of 50mL/h is connected with constant temperature jacket and the strong acid ion exchange resin fixed-bed reactor are housed with SWS-F 221 and straight chain methylhydrogenpolysi,oxane raw material; The temperature of reaction perseverance is 60 ℃, and through large hole strong acid styrene system cation exchange resin's solid-phase catalyst catalytic equilibration, the residence time is 6h; Successive reaction in reactor drum, control reaction product flow velocity is directly flowed out by fixed reactor, and the product that comes out from reactor drum carries out quantitative analysis with gc; Gas chromatogram is as shown in Figure 1, and the content of MDHM is 32.3%.Again through Tuo Gao with take off low rectifying, the cut of intercepting 141-2 ℃ scope carries out quantitative analysis with gc, the content of MDHM is 99.6%, gas chromatogram is as shown in Figure 2.
Because catalyzer is filled fixed bed and is answered device; Do not have loss in theory so catalyzer is renewable, but pollute breakage because of possibly there are some in real reaction, the loss of its catalyzer is also less than 1 ‰; Much smaller than the consumption of liquid acid 2%-5%, solid-phase catalyst is replaceable after use for some time.
Flow velocity is meant the rate of addition of the mixture of SWS-F 221 (MM) and straight chain methylhydrogenpolysi,oxane (MDHnM).
Embodiment 2, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1,3; 5,5, the method for 5-seven methyl trisiloxanes; Wherein: the mol ratio of SWS-F 221 and straight chain methylhydrogenpolysi,oxane (MDHnM) raw material 3: 1, all the other are with embodiment 1, and the content of MDHM is 29.2%.
Embodiment 3, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1,3; 5,5, the method for 5-seven methyl trisiloxanes; Wherein: the mol ratio of SWS-F 221 and straight chain methylhydrogenpolysi,oxane (MDHnM) raw material 2: 1, all the other are with embodiment 1, and the content of MDHM is 30.1%.
Embodiment 4, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: temperature of reaction is 40 ℃, and all the other are with embodiment 1, and the content of MDHM is 24.3% in the reaction product.
Embodiment 5, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: temperature of reaction is 80 ℃, and all the other are with embodiment 1, and the content of MDHM is 26.7% in the reaction product.
Embodiment 6, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: the residence time is 4h, and its flow velocity is 75mL/h, and all the other are with embodiment 1, and the content of MDHM is 24.39% in the reaction product.
Embodiment 7, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: the residence time is 5h, and its flow velocity is 60mL/h, and all the other are with embodiment 1, and the content of MDHM is 32.95% in the reaction product.
Embodiment 8, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: the residence time is 10h, and its flow velocity is 30mL/h, and all the other are with embodiment 1, and the content of MDHM is 30.23% in the reaction product.
Embodiment 9, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1,3; 5,5, the method for 5-seven methyl trisiloxanes; Wherein: catalyzer changes gel-type strongly acidic styrene Zeo-karb into, and all the other are with embodiment 1, and the content of MDHM is 17.2% in the reaction product.
Embodiment 10, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1,3; 5,5, the method for 5-seven methyl trisiloxanes; Wherein: catalyzer changes strongly acidic styrene type cation exchange resin into, and all the other are with embodiment 1, and the content of MDHM is 24.3% in the reaction product.
Embodiment 11, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1,3; 5,5, the method for 5-seven methyl trisiloxanes; Wherein: catalyzer changes equal hole strongly acidic styrene type cation exchange resin into, and all the other are with embodiment 1, and the content of MDHM is 25.1% in the reaction product.
Embodiment 12, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: catalyzer changes perfluorinated sulfonic resin into, and all the other are with embodiment 1, and the content of MDHM is 12.5% in the reaction product.
Embodiment 13, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1; 3,5,5; The method of 5-seven methyl trisiloxanes, wherein: with 3: 1 ratio of mol ratio, flow velocity is that constantly the joining of speed of 55mL/h is connected with constant temperature jacket and the strong acid ion exchange resin fixed-bed reactor are housed with SWS-F 221 and straight chain methylhydrogenpolysi,oxane raw material; The temperature of reaction perseverance is 40 ℃, and through large hole strong acid styrene system cation exchange resin's solid-phase catalyst catalytic equilibration, the residence time is 10h; Successive reaction in reactor drum, control reaction product flow velocity is directly flowed out by fixed reactor, obtains the product that comes out from reactor drum.All the other are with embodiment 7.The content of MDHM is 30.66% in the reaction product.
Embodiment 14, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1; 3,5,5; The method of 5-seven methyl trisiloxanes, wherein: with 2: 1 ratio of mol ratio, flow velocity is that constantly the joining of speed of 45mL/h is connected with constant temperature jacket and the strong acid ion exchange resin fixed-bed reactor are housed with SWS-F 221 and straight chain methylhydrogenpolysi,oxane raw material; The temperature of reaction perseverance is 80 ℃, and through large hole strong acid styrene system cation exchange resin's solid-phase catalyst catalytic equilibration, the residence time is 5h; Successive reaction in reactor drum, control reaction product flow velocity is directly flowed out by fixed reactor, obtains the product that comes out from reactor drum.All the other are with embodiment 7.The content of MDHM is 30.84% in the reaction product.
Embodiment 15, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: large hole strong acid styrene system cation exchange resin's model is the D001 large hole strong acid styrene system cation exchange resin.All the other are with embodiment 1 or embodiment 13 or embodiment 14.
The D001 large hole strong acid styrene system cation exchange resin can be that resin ltd of Langfang City Nanjing University provides.
Embodiment 16, a kind of employing continuous catalysis of solid phase catalyst synthesize 1,1,1,3,5,5, the method for 5-seven methyl trisiloxanes, and wherein: large hole strong acid styrene system cation exchange resin's model is the D001 large hole strong acid styrene system cation exchange resin.The product technology standard that the D001 large hole strong acid styrene system cation exchange resin adopts can be GB/T 16579-1996DL 519-93SH2605.02-1997.All the other are with embodiment 15.
Embodiment 17, a kind of employing continuous catalysis of solid phase catalyst synthetic 1,1,1,3; 5,5, the method for 5-seven methyl trisiloxanes; Wherein: large hole strong acid styrene system cation exchange resin's model is U.S. Amberlite IRA-200, German Lewatit-sp120, Japanese Diaion PK; Britain ZeroliteS-1104, French Allassion AS, any one among the Ky-2-12P of the FSU.All the other are with embodiment 7.The content of MDHM is about 30% in the external resin gained reaction product that adopts.

Claims (3)

1. one kind is adopted solid phase continuous catalysis synthetic 1,1,1,3,5; 5, the method for 5-seven methyl trisiloxanes is characterized in that: with SWS-F 221 and straight chain methylhydrogenpolysi,oxane MDHnM is raw material, n=10-50 wherein, and its mole proportioning is 3: 1-2: 1; The employing strong acid ion exchange resin is a solid-phase catalyst, and temperature of reaction is 40-80 ℃, adopts fixed-bed reactor, raw material is equipped with the reactor drum of ion exchange resin with certain flow velocity process; Residence time 5-10h obtains 1,1,1; 3,5,5,5-seven methyl trisiloxanes products; Wherein strong acid ion exchange resin is the large hole strong acid styrene system cation exchange resin.
2. a kind of employing solid phase continuous catalysis according to claim 1 synthetic 1,1,1; 3,5,5; The method of 5-seven methyl trisiloxanes is characterized in that: adopt fixed-bed reactor, raw material is equipped with the reactor drum of ion exchange resin with certain flow velocity process; The residence time of coming realization response through control reaction product flow velocity is to guarantee conversion of raw material, the production of realization successive reaction.
3. a kind of employing solid phase continuous catalyst as claimed in claim 1 synthetic 1,1,1; 3; 5,5, the method for 5-seven methyl trisiloxanes; It is characterized in that: the mixture of SWS-F 221 and straight chain methylhydrogenpolysi,oxane MDHnM is passed through the reactor drum that ion exchange resin is housed, wherein n=10-50 with the flow velocity with 60mL/h.
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CN104004010A (en) * 2014-03-20 2014-08-27 蓝星化工新材料股份有限公司江西星火有机硅厂 Novel method for preparing 1,1,1,3,5,5,5-heptamethyltrisiloxane by adopting solid superacid
CN105503931A (en) * 2016-01-27 2016-04-20 江西品汉新材料有限公司 Method for preparing 1, 1, 1, 3, 5, 5, 5-heptamethyltrisiloxane
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Yi-Ming Pai,et al.Preparation of Oligomeric and Polymeric a,o-Bis(trimethylsiloxy)polymethylchlorosiloxanes and Their Reactions with Alkyllithium Reagents.《organometallics》.1986,683-690. *

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Denomination of invention: A method for continuously catalyzing and synthesizing 1,1,1,3,5,5,5-heptamethyltrisiloxane using a solid-phase catalyst

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