CN101906514A - Superaudio induction heating diffusion device - Google Patents
Superaudio induction heating diffusion device Download PDFInfo
- Publication number
- CN101906514A CN101906514A CN2010102743725A CN201010274372A CN101906514A CN 101906514 A CN101906514 A CN 101906514A CN 2010102743725 A CN2010102743725 A CN 2010102743725A CN 201010274372 A CN201010274372 A CN 201010274372A CN 101906514 A CN101906514 A CN 101906514A
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- Prior art keywords
- heating
- diffusion device
- superaudio
- induction heating
- heater coil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- General Induction Heating (AREA)
Abstract
The invention relates to a heating diffusion device, in particular to a superaudio induction heating diffusion device, and more particularly to a heating diffusion device used for high carbon steel wire metal wires with copperized and galvanized surfaces, belonging to the technical field of electromagnetic heating. According to the technical scheme provided by the invention, the superaudio induction heating diffusion device comprises a plurality of heating pipes, and the heating pipes are wound with heating coils. The heating coils are wound on ceramic pipes and are connected with a superaudio power supply, and steel wires pass through the ceramic pipes. When the superaudio power supply is electrified, induced current is produced in a closed path formed by the heating coils and the superaudio power supply, and eddy current is produced in the ceramic pipes, thereby heating the steel wires and completing diffusion when a clad layer of the surface of the steel wire achieves a corresponding temperature. The superaudio induction heating diffusion device has the advantages of uniform heating, good heat diffusion effect, no contact with the steel wires in the heating diffusion process, no loss of the strength of the steel wires, high heating efficiency as well as safety and reliablity.
Description
Technical field
The present invention relates to a kind of heating diffusion device, especially a kind of Superaudio induction heating diffusion device, the specifically a kind of heating diffusion device of high-carbon steel wire metal wire copper coating after zinc-plated that be used for belongs to the technical field of electromagnetism heating.
Background technology
At present, domestic metal plated steel wire thermodiffusion adopts retort furnace to add thermodiffusion basically, or the drift sand bed adds thermodiffusion.After the process wire process copper facing that described heating diffusion principle is the steel cord is zinc-plated, two kinds of materials are diffuseed to form brass, be convenient to road, back Wet drawing machine steel wire is carried out drawing by heating.
The heating diffusion device of above-mentioned retort furnace or drift sand bed has following deficiency when adding thermodiffusion: 1, steel wire heating inequality, and it is bad to form thermal diffusion effect; 2, steel wire directly contacts with the high temperature drift sand, and there is microlesion on the surface, intensity of steel wire is caused damage the drawing quality of road, influence back Wet drawing machine.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of Superaudio induction heating diffusion device is provided, it is simple in structure, and the heating efficiency height adds thermodiffusion and good stability, and is little, safe and reliable to the intensity of steel wire influence.
According to technical scheme provided by the invention, described Superaudio induction heating diffusion device comprises some heating tubes, is wound with heater coil on the described heating tube.
Described heating tube is a vitrified pipe.Described heater coil comprises first end and second end; Heater coil utilizes first end and second end and ultrasonic frequency power supply to be electrically connected.The frequency of described ultrasonic frequency power supply is 6 ~ 10KHz.
Be provided with steel wire in the described heating tube.The number of described heating tube is 1 ~ 100.The material of described heater coil comprises copper.Be provided with water coolant in the described heater coil, described water coolant heater coil relatively flows.
Advantage of the present invention: twine heater coil on vitrified pipe, heater coil links to each other with the ultrasonic frequency power supply, and steel wire passes vitrified pipe; During the ultrasonic frequency power supply electrifying, heater coil and ultrasonic frequency power supply constitute generation induced current in the loop line, and can produce eddy current in vitrified pipe, thereby steel wire is heated, and will finish diffusion when the coating of Steel Wire Surface reaches corresponding temperature; Homogeneous heating, thermal diffusion effect is good, adds in the thermal diffusion process, does not contact with steel wire, can the intensity of steel wire not caused damage, the heating efficiency height, safe and reliable.
Description of drawings
Fig. 1 is user mode figure of the present invention.
Fig. 2 is the left view of Fig. 1.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
As Fig. 1 ~ shown in Figure 2: the present invention includes heater coil 1, heating tube 2, steel wire 3, first end 4 and second end 5.
As depicted in figs. 1 and 2: described heating tube 2 is at least 1, and heating tube 2 is resistant to elevated temperatures vitrified pipe.Be wound with some circle heater coils 1 on the described heating tube 2, described heater coil 1 matches fixing with heating tube 2.2 parallel placements of heating tube, and be evenly distributed in the heater coil 1.The quantity of heating tube 2 is generally 1 ~ 100 according to the quantity setting of heating steel wire 3.Heater coil 1 is a copper pipe, and heater coil 1 has first end 4 and second end 5, and described second end 5 and first end 4 lay respectively at heater coil 1 corresponding two ends.First end 4 and second end 5 of heater coil 1 are electrically connected with the ultrasonic frequency power supply respectively, after first end 4 of ultrasonic frequency power supply and heater coil 1 and second end 5 link to each other, form the loop line.Be provided with water coolant in the copper pipe of heater coil 1, the temperature when described water coolant is used to reduce heater coil 1 work, water coolant can flow at heater coil 1 internal recycle.The operating frequency of ultrasonic frequency power supply is 6 ~ 10KHz, when the loop line that ultrasonic frequency power supply and heater coil are 1 switches on, can produce induced current in heater coil 1, thereby produces alternating magnetic field.
As depicted in figs. 1 and 2: during work, first end 4 and second end 5 of ultrasonic frequency power supply and heater coil 1 are electrically connected, and produce induced current in heater coil 1, thereby produce alternating magnetic field in heating tube 2.Be provided with steel wire 3 in the heating tube 2, described steel wire 3 passes through heating tube 2 along the axial direction due of heating tube 2.When steel wire 3 was positioned at heating tube 2, the eddy current that heater coil 1 produces can make the surface heat of steel wire 3; When the coating on steel wire 3 surfaces reaches relevant temperature, can finish the thermodiffusion of steel wire 3 copper facing after zinc-plated, the heating efficiency height.
Heater coil 1 is twined in the present invention on vitrified pipe, heater coil 1 links to each other with the ultrasonic frequency power supply, and steel wire 3 passes vitrified pipe; During the ultrasonic frequency power supply electrifying, heater coil 1 constitutes generation induced current in the loop line with the ultrasonic frequency power supply, and can produce eddy current in vitrified pipe, thereby steel wire 3 is heated, and will finish diffusion when the coating on steel wire 3 surfaces reaches corresponding temperature; Homogeneous heating, thermal diffusion effect is good, adds in the thermal diffusion process, does not contact with steel wire, can the intensity of steel wire not caused damage, the heating efficiency height, safe and reliable.
Claims (8)
1. a Superaudio induction heating diffusion device is characterized in that: comprise some heating tubes (2), be wound with heater coil (1) on the described heating tube (2).
2. Superaudio induction heating diffusion device according to claim 1 is characterized in that: described heating tube (2) is a vitrified pipe.
3. Superaudio induction heating diffusion device according to claim 1 is characterized in that: described heater coil (1) comprises first end (4) and second end (5); Heater coil (1) utilizes first end (4) and second end (5) to be electrically connected with the ultrasonic frequency power supply.
4. Superaudio induction heating diffusion device according to claim 3 is characterized in that: the frequency of described ultrasonic frequency power supply is 6 ~ 10KHz.
5. Superaudio induction heating diffusion device according to claim 1 is characterized in that: be provided with steel wire (3) in the described heating tube (2).
6. Superaudio induction heating diffusion device according to claim 1 is characterized in that: the number of described heating tube (2) is 1 ~ 100.
7. Superaudio induction heating diffusion device according to claim 1 is characterized in that: the material of described heater coil (1) comprises copper.
8. Superaudio induction heating diffusion device according to claim 1 is characterized in that: described heater coil is provided with water coolant in (1), and described water coolant heater coil (1) relatively flows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102743725A CN101906514A (en) | 2010-09-05 | 2010-09-05 | Superaudio induction heating diffusion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102743725A CN101906514A (en) | 2010-09-05 | 2010-09-05 | Superaudio induction heating diffusion device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101906514A true CN101906514A (en) | 2010-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102743725A Pending CN101906514A (en) | 2010-09-05 | 2010-09-05 | Superaudio induction heating diffusion device |
Country Status (1)
| Country | Link |
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| CN (1) | CN101906514A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021310A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Heating and tempering device of tire ring steel wire |
| CN102021311A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Bead wire superaudio induction heating and tempering device |
| CN102127631A (en) * | 2010-12-14 | 2011-07-20 | 江苏盛力达装备科技有限公司 | Tempering heater of bead steel wire |
| CN103436933A (en) * | 2013-08-19 | 2013-12-11 | 新冶高科技集团有限公司 | Composite softening and melting method and device for electrotinning production line |
| CN108570552A (en) * | 2018-07-05 | 2018-09-25 | 金杯电工电磁线有限公司 | The electromagnetic wire continuous online half hard values control device and method of copper conductor |
| CN116603707A (en) * | 2023-06-05 | 2023-08-18 | 江苏兴达钢帘线股份有限公司 | Induction heating and drying device for steel wire surface coating and application method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2270054Y (en) * | 1996-05-31 | 1997-12-10 | 赵勇智 | IF induction annealing device for galvanized wire |
| CN101260457A (en) * | 2008-04-22 | 2008-09-10 | 冯伟年 | Multifunctional steel wire induction heating heat-treatment device and method |
-
2010
- 2010-09-05 CN CN2010102743725A patent/CN101906514A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2270054Y (en) * | 1996-05-31 | 1997-12-10 | 赵勇智 | IF induction annealing device for galvanized wire |
| CN101260457A (en) * | 2008-04-22 | 2008-09-10 | 冯伟年 | Multifunctional steel wire induction heating heat-treatment device and method |
Non-Patent Citations (1)
| Title |
|---|
| 《金属制品》 19911231 一木 轮胎帘线用优质高强度钢丝的感应加热 第53页 1-8 , 第4期 2 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021310A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Heating and tempering device of tire ring steel wire |
| CN102021311A (en) * | 2010-12-14 | 2011-04-20 | 江苏盛力达装备科技有限公司 | Bead wire superaudio induction heating and tempering device |
| CN102127631A (en) * | 2010-12-14 | 2011-07-20 | 江苏盛力达装备科技有限公司 | Tempering heater of bead steel wire |
| CN103436933A (en) * | 2013-08-19 | 2013-12-11 | 新冶高科技集团有限公司 | Composite softening and melting method and device for electrotinning production line |
| CN108570552A (en) * | 2018-07-05 | 2018-09-25 | 金杯电工电磁线有限公司 | The electromagnetic wire continuous online half hard values control device and method of copper conductor |
| CN116603707A (en) * | 2023-06-05 | 2023-08-18 | 江苏兴达钢帘线股份有限公司 | Induction heating and drying device for steel wire surface coating and application method thereof |
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Open date: 20101208 |