CN101904370B - Clean processing equipment system of Pinus taiwanensis sunglow tea - Google Patents
Clean processing equipment system of Pinus taiwanensis sunglow tea Download PDFInfo
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Abstract
The invention discloses a clean processing equipment system of Pinus taiwanensis sunglow tea, comprising de-enzyming equipment, rolling equipment, baking equipment and shaping equipment. The clean processing equipment system is characterized in that the equipment system sequentially sets green curing equipment, the de-enzyming equipment, cooling equipment, the rolling equipment, primary baking equipment, the shaping equipment and flavor enhancing and sufficient drying equipment according to the clean processing steps of Pinus taiwanensis sunglow tea, i.e. green curing, de-enzyming, cooling, rolling, primary baking, shaping, flavor enhancing and sufficient drying. In aspects of primary and fine clean processing of Pinus taiwanensis sunglow tea, the invention combines a food engineering technology and a green tea processing principle, systematically provides primary and fine tea making processes and choosing and matching and cleaning requirements of machine tools, operates clean control, and realizes clean in the whole course of primary and fine green tea making.
Description
Technical field
The present invention relates to a kind of tea process equipment system, especially relate to a kind of clean processing equipment system of Pinus taiwanensis sunglow tea.
Background technology
There is a sunglo mountain Xiuning Cotnty of Anhui Province.Sunglo mountain is well-known because producing sunglo tea.Sunglo tea is the founder of green tea fried green, and history has having reached more than 500 year of literature record.Just there is the record of producing tea the sunglo Shan Tang Dynasty, and the great reputation of the sunglo tea Shi Ming Dynasty of widely spreading.During Ming Dynasty Feng can " tea record " record: " prefecture, emblem, to without tea, closely goes out sunglo tea fashion the most.Shi Cha，Bi Tianchi tea is slightly thick, and gas is very fragrant, and taste is Qing，Ran Yu Huqiu more, can claim the second month in a season, can not primary also ".The Ming Dynasty, drink sunglo tea has become a kind of fashion, because its fragrance is better than Huqiu tea, so love person is very many.Shi Yun: the shining dragon of tea making famous expert, to sunglo mountain, asks where tea originates in, and monk causes rear mountain, is only shown in the Age-old pine trees in the wrong of coiling on cliff, high five, six zhang, loses tea tree.Monk says: " tea is at loose fork, is rank tea, falls loose fork and gives birth to, as right in parasitic loranthus, says sunglo, gets brothers, sisters, and other relatives interrelated and dependent upon one another flag in Song Shangyi also ".Ask again the method for adopting of plucking, monk, with cane knocking pine stump, calls out: " old friend where? " just have at once two or three Giantopithecus jump to, climb the tree successively and pick tea grass.Sunglo tea also thereby gain the name.Sunglo tea has the feature of oneself: bar tighting volume is even strong, the green profit of color and luster, and fragrance is invigorating, and flavour is dense, and with olive fragrance, soup look green is bright, green tender at the bottom of leaf.After drink, make us the refreshing heart of speeding happy, ancients have the encomium of " sunglo fragrance lid Dragon Well tea ".The people who drank sunglo tea knows, just drinks the slightly pained sensation of several leading mouth, still, carefully taste, sweet alcohol and, this is olive local flavor rare in tealeaves.The distinguishing feature that sunglo tea is different from other well-known teas is " triple ": look heavy is, fragrant heavy, highly seasoned.
As everyone knows, tealeaves cleans the overall processes such as cleaning of cleaning in cleaning in the clean clean of producing as a system engineering ，Cong tea place environment, plantation, Tea Processing, packing and transportation.The modern theories such as agricultural ecotechnique, tea tree Efficient Cultivation and disease pest and weed process for comprehensively treating, food engineering quality management and control be need to use, innovation research and integrated application that tea place cleans a technology such as plantation is controlled with management, green tea cleans just, refining processing carried out.
Sunglo tea traditional-handwork method for making is, first picking leaves and remove stalk is dried in the air and waited to fry, and fan person look blue or green, do not fan look Huang, still must suddenly fan, and makes hot gas disappear and rubs it with heavy-handed, looser pot, and slow fire enters roasting, goes out cylinder and treats coldly, roasts again again, floats in Gai Rouzeqi Tianjin, and during point, fragrance easily goes out.Its weak point is that beginning method facility are simple and crude, operate merely technical ability deficiency.Be necessary scientific development, upgrade and create, and realization cleans production.
Summary of the invention
The object of this invention is to provide a kind of clean processing equipment system of Pinus taiwanensis sunglow tea, solve Mount Huang sunglo tea and clean process equipment type selecting, adaptive tea-manufacturing technology problem.
The technical solution adopted for the present invention to solve the technical problems is: according to clean processing process of Yellow Mountain Songluo tea, comprise following procedure of processing: leaf picking → air blue → completing → cooling → kneading → just do → screening of baking → shaping → Titian foot finished product.
, it comprises the equipment of completing, kneads equipment, drying plant, former; It is characterized in that: these device systems are according to clean processing process of Yellow Mountain Songluo tea step: air blue → completing → cooling → kneading → just bakings → shapings → Titian is done enough; Set gradually the dry equipment of baking equipment → former → Titian foot of the air blue equipment → equipment → cooling device that completes → knead equipment → just;
Described air blue equipment is to adopt air blue frame.
The described equipment of completing is the roller fixation machine that adopts high-temperature hot-air and electric heating to be integrated.
The described equipment of kneading adopts 35 type kneading machines, the program control unit of kneading of better selection.
Described first baking equipment, has three baking equipment to connect, and a baking equipment is cylinder roasting machine; Two baking equipment microwave machines; Three baking equipment are cylinder roasting machines.
Described former adopts the bent milli of 50 types machine.
The described dry equipment of Titian foot adopts fragrance extracting machine.
Further also in the end processing step arranges screening off-the-shelf hardware, and described screening off-the-shelf hardware is screening machine.
Further, between described the said equipment by flat defeated, tiltedly the conveying equipment multi pack such as defeated, vertical defeated and vibra shoot combines, and realizes whole-process automatic program control, the electromechanical integration processing of whole production line.
Further in described conveying equipment, Magnetic Materials electromagnetism scavenge unit is set.Realization cleans production.
Beneficial effect of the present invention:
Due to the clean processing process of Yellow Mountain Songluo tea according to leaf picking → air blue → complete → cooling → knead → first baking → shaping → oven dry → sub-sieve finished product, select mechanization tea making facility, realize the mechanization of traditional handicraft, solve Mount Huang sunglo tea and clean process equipment type selecting, adaptive tea-manufacturing technology problem.And draw, bright leaf sorting be just process processed reject non-teas field trash the most effectively, the operation of most critical; Complete be in Green Tea Processing process, control source harmful organism, microorganism the most effectively, the link of most critical; Fried dry is the CCP that the first process processed of green tea produces the adhesion of tea leaf powder class magnetic metal and heavy metal pollution; It is the key of just process control processed of green tea harmful organism, microorganism existence in goods that final roasting Measuring Moisture Content of Tea is controlled.Clean removal technical elements at subtractive process pollutant, successfully Magnetic Materials electromagnetism clearance technique and microwave technology are introduced in export trade green tea rectification flow, having realized the real-time online of harmful microorganism, Magnetic Materials controls, obtain significant effect, thereby guarantee quality and the quality and safety of final products.
Sunglo tea just, refining cleaning aspect processing, the present invention combines Food Engineering Development with Green Tea Processing principle, systematically proposed first smart tea-manufacturing technology, facility type selecting is supporting requires and operation cleans controls, realizes first, the refining whole process of green tea and clean with clean.
Below with reference to drawings and Examples, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is clean processing equipment system of Pinus taiwanensis sunglow tea structure block diagram.
The specific embodiment
Embodiment, as shown in Figure 1, a kind of clean processing equipment system of Pinus taiwanensis sunglow tea, it comprises the equipment of completing, kneads equipment, drying plant, former; It is characterized in that: these device systems are according to clean processing process of Yellow Mountain Songluo tea step: air blue → completing → cooling → kneading → just bakings → shapings → Titian is done enough; Set gradually the dry equipment of baking equipment → former → Titian foot of the air blue equipment → equipment → cooling device that completes → knead equipment → just;
Described air blue equipment is to adopt air blue frame.
The described equipment of completing is the roller fixation machine that adopts high-temperature hot-air and electric heating to be integrated.
The described equipment of kneading adopts 35 type kneading machines, the program control unit of kneading of better selection.
Described first baking equipment, has three baking equipment to connect, and a baking equipment is cylinder roasting machine; Two baking equipment microwave machines; Three baking equipment are cylinder roasting machines.
Described former adopts the bent milli of 50 types machine.
The described dry equipment of Titian foot adopts fragrance extracting machine.
Further also in the end processing step arranges screening off-the-shelf hardware, and described screening off-the-shelf hardware is screening machine.
Further, between described the said equipment by flat defeated, tiltedly the conveying equipment multi pack such as defeated, vertical defeated and vibra shoot combines, and Magnetic Materials electromagnetism scavenge unit is set in described conveying equipment.Realize whole-process automatic program control, the electromechanical integration processing of whole production line.
The said equipment can (as Zhejiang Sunyoung Machinery Co., Ltd.) be chosen on market.
Mount Huang sunglo tea Preparation Example: a kind of Mount Huang sunglo tea cleans processing, and technique comprises following procedure of processing: leaf picking → air blue → completing → cooling → kneading → just do → screening of baking → shaping → Titian foot finished product.
1, leaf picking.Classification requires: superfine bud one, two leaves are just opened up.One-level one bud two, three leaves are just opened up.Secondary one bud one, two leaves.Four is inaccurate: the leaf bud that do not fracture, and the bud head that do not fracture, the old base of a fruit head of hairtail, is not with parasitosis leaf.
2, air blue (withering).Air blue is the prerequisite of making green tea, is also key component.Withering is the operation call of oolong tea.Bright leaf is separated to airing by kind, grade, plucking time section (morning, afternoon), weather (fine, rain).
Air blue process: (1) described air blue frame comprise stratiform framework and on bamboo curtain splint, described bamboo curtain splint is selected 20-30 order bamboo curtain splint.Airing is in thin bamboo strip device framework, and thin stand is even, thickness 2-3cm, time 4-8 hour.20 ℃ of left and right of indoor temperature, application electric fan draining divides, dredging air or with air-conditioning temperature control at 12-15 ℃.
(2) airing certain hour can turn over have gentle hands, secondary continues to wither again, after rubbing between tealeaves, heating, 22 ℃ of temperature, impel the eremacausis of enzyme element to cause series of chemical, impel contained aromatic substance and amino acid in tender stalk muscle, catechin, caffeine class with moisture diffusion to blade, and the active principle with leaf the inside be combined and change into the nature fragrant that spues.Find that leaf deepens that green, muscle are white in color, tender stalk deliquescing.
3, complete.Technical height, flexibility is strong, is also the key that determines quality.The roller fixation machine that adopts high-temperature hot-air and electric heating quantity set to be integrated.280 ℃ of boiler temperature, add 120 ℃ of left and right of electric heating measuring, and heat wind send passs 130 ℃ of cylinder Nei Wenda, collective entity temperature 180-190 ℃, and the activity of destructive enzyme, suppresses tea phenolase enzymatic oxidation rapidly.Fixation time 1-2 minute.Facts have proved: alone hot air water-removing " color is green, the fragrant deficiency of tea " is mainly not exclusively to mix inner cell matter tissue, muscle stalk is chemical reaction completely.Hot blast adds electric heating measuring just can solve the fragrant foot of look green tea.That is to say " kill-acquaintance, kill, kill even ".Throw leaf amount how much specifically according to interior temperature, bright leaf-size class not, water content just operates.General 150 type green-keeping machine throwing leaf per hour amount 100-120 kilogram, the about 80-100/rpm of rotating speed.
4, cooling (moisture regain).The tealeaves completing out can distribute hot gas in time, and tealeaves does not produce vexed taste, reduces tealeaves temperature.Approximately 1 hour time.
5, knead: the water-removing leaves through continuous electronic metering is automatically assigned in each kneading machine.The former heavy damage cell tissue of rubbing with heavy-handed that starts from, juice is passed through inside, bud-leaf does not reduce from, chromaticness.Now knead technical parameter: for example 35 type kneading machine barreled tealeaves quantity are 12KG, the 5-8kg that pressurizes in 2 minutes, the 8-10kg that pressurizes in 5 minutes, the 4-6kg that pressurizes in 3 minutes, 10 minutes total times.Program: light → heavy → light → pine.Principle: (1) bud-leaf is not separated; (2) off-balancesheet organize slightly injured, juice Bu Cantou blade face in keeping; (3) resistance to bubble, complete.
6, cure (just drying).Divide three to dry.One dries employing cylinder roasting machine, and temperature reaches 120 ℃ and distributes surface moisture, speed, and moisture content accounts for 75%; Two baking microwave machines, utilize microwave electron vibration to increase heat sterilization, and temperature reaches 80 ℃ of left and right, core, stalk, muscle moisture Chou Huadao blade face, and humidity is even, ensures the quality of products; Three dry employing cylinder roasting machine, the further natural whole piece of tealeaves, and temperature reaches 60 ℃.Leaf hand cannot not pinched stickyly, is slightly felt hand, tackles all problems at once and pinches agglomerating unclamping, and naturally flicks.
7, shaping (curling).It is high that trivial operations requires, and adopts the bent milli mechanism of 50 types to do, minute three steps, pannikin → and pot → close pot.
(1) pannikin." pot temperature is high, and Ye Wen is low ".Pot temperature reaches 120 ℃ of left and right, and 60 ℃ of left and right of Ye Wenda impel tealeaves after uniform temperature, to produce slight fermentation physical change effect.Principle: pot temperature rise to a certain extent, is thrown leaf amount 4KG, opens the fan heater of bent milli machine, significantly swings tealeaves, tealeaves 360 degree upsets, the 8-12 minute that stir-fries, final vanelets and bud band are crooked.
(2) and pot." pot Wen Yuye temperature balance ".Pot temperature reaches 70 ℃ of left and right, significantly mutually debugs with swinging by a small margin tealeaves, and 40 beats/min of speed, tealeaves actual relative movement is radian upset.Leaf amount 7KG-10KG, leaf temperature non-scald on hand, about 10 minutes time, particle is most to be shaped.
(3) close pot.First pot temperature is 50 ℃, throws leaf amount 10KG, and 5 minutes by a small margin, and the temperature rise to 120 ℃ of rear pot, significantly swings tealeaves for 2 minutes.Tealeaves is thrown apart from high 20CM, and feel tealeaves scalds one's hand and takes the dish out of the pot immediately.Pot temperature is low, and tea temperature is high, has olive fragrance.
8, Titian foot is dry, chooses assorted stalk, packed products.The fragrance extracting machine that the described dry equipment of Titian foot adopts is 6CHW100 type far infrared fragrance extracting machine.Moisture is controlled at 4%, time 5-10 minute.
Further, in order realizing, to clean processing, Magnetic Materials electromagnetism scavenge unit to be set in described conveying equipment.
The tealeaves of sunglo mountain growth, has the advantages that blade is thick, vein is thin, tender degree is good.The sunglo tea bar tighting volume that the present invention makes, even strong, the green profit of color and luster, the dense band of flavour is bitter, has olive fruit delicate fragrance, and after brewing, soup look bright, and blade is emerald green, suffuses an exquisite fragrance all around, refreshing.Particularly sunglo tea contains silver element, has certain physiological function.Sunglo has to be relieved the effect of alcohol, helps digestion, fat-reducing, improving eyesight, stupider sore, treat dysentery, control the effect of the diseases such as hypertension, have the good reputation of medicinal herb tea.
The processing skill of tradition sunglo tea represented Chinese green tea method for making from ball tea, steam blue or greenly to fried green loose tea development watershed, and pass to mutually tea district, the south of the River, the green fried green in famous village develops according to the method for making of sunglo tea.The present invention will play a positive role to the development of the machine-processed green tea of China.
Claims (3)
1. a clean processing equipment system of Pinus taiwanensis sunglow tea, it comprises the equipment of completing, kneads equipment, drying plant, former; It is characterized in that: these device systems are according to clean processing process of Yellow Mountain Songluo tea step: air blue → completing → cooling → kneading → just bakings → shapings → Titian is done enough; Set gradually the dry equipment of baking equipment → former → Titian foot of the air blue equipment → equipment → cooling device that completes → knead equipment → just;
Described air blue equipment is to adopt air blue frame;
The described equipment of completing is the roller fixation machine that adopts high-temperature hot-air and electric heating to be integrated;
The described equipment of kneading adopts 35 type kneading machines, or selects the program control unit of kneading;
Described first baking equipment, has three baking equipment to connect, and a baking equipment is cylinder roasting machine; Two baking equipment microwave machines; Three baking equipment are cylinder roasting machines;
Described former adopts the bent milli of 50 types machine;
The described dry equipment of Titian foot adopts fragrance extracting machine;
Also in the end processing step arranges screening off-the-shelf hardware, and described screening off-the-shelf hardware is screening machine;
Between described equipment by flat defeated or tiltedly defeated or vertical defeated or vibra shoot conveying equipment multi pack combine;
Magnetic Materials electromagnetism scavenge unit is set in described conveying equipment.
2. clean processing equipment system of Pinus taiwanensis sunglow tea as claimed in claim 1, is characterized in that: described air blue frame comprise stratiform framework and on bamboo curtain splint, described bamboo curtain splint is selected 20-30 order bamboo curtain splint.
3. clean processing equipment system of Pinus taiwanensis sunglow tea as claimed in claim 1, is characterized in that: the fragrance extracting machine that the described dry equipment of Titian foot adopts is 6CHW100 type far infrared fragrance extracting machine.
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| CN201010241836.2A CN101904370B (en) | 2010-07-30 | 2010-07-30 | Clean processing equipment system of Pinus taiwanensis sunglow tea |
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