CN101886998A - Low-noise pollution-free full-automatic concrete anti-abrasion tester - Google Patents
Low-noise pollution-free full-automatic concrete anti-abrasion tester Download PDFInfo
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Abstract
The invention relates to a low-noise pollution-free full-automatic concrete anti-abrasion tester, which comprises a closed box body. A storage bin is arranged inside the box body; a spray gun set is arranged at the bottom of the storage bin; a spray gun connecting rod mechanism is connected at the bottom of the spray gun set; a movable working platform is arranged under the spray gun connecting rod mechanism; and a material receiving box is arranged under the movable working platform; the spray gun set, the spray gun connecting rod mechanism, the movable working platform and the material receiving box are arranged in the box body; a dust removal system is connected outside the box body through a pipeline; an air compressor is arranged outside the spray gun set; and the movable working platform comprises a moving mechanism on which a test piece bearing platform is arranged, and a test piece fixing device is arranged on the test piece bearing platform. The low-noise pollution-free full-automatic concrete anti-abrasion tester has the advantages of simple structure, convenient operation, and capacity of evaluating the anti-abrasion of the concrete under the action of sand-containing current with high velocity over 60m/s and other high abrasion-resistant clad materials and developing and researching new materials, and has the characteristics of low noise, no pollution and full automation.
Description
Technical field
The present invention relates to a kind of experimental provision, relate in particular to a kind of low-noise pollution-free full-automatic concrete anti-abrasion tester.
Background technology
Concrete material is the most large, the purposes of a consumption building structural materials the most widely up to now, to the evaluation of concrete performance, except the mechanical property of the workability of its mix, maturing, more needs to consider the endurance quality of concrete material.Wherein, the impact-resisting wear-resisting performance of the concrete material of structure positions such as the spillwag chute in the hydraulic structure, draft tube, flood discharging tunnel, scouring sluice and concrete pavement material is to estimate the important technology index of these position concrete structure durabilities.
In the Hydraulic and Hydro-Power Engineering field, China just issued the concrete for hydraulic structure test method as far back as 1962, had wherein just recommended the anti-ring method that contains sand current scour test of concrete; Issued " concrete for hydraulic structure testing regulations " SD105-82 through being revised in nineteen eighty-two for the first time subsequently, after carrying out the revision second time in 1996, issued new " concrete for hydraulic structure testing regulations " DL/T5150-2001 in calendar year 2001, be developed at present, evaluation to the concrete impact-resistant anti-wear performance is generalized to 3 methods, being respectively that concrete is anti-contains sand current scour test (ring method), concrete anti-abrasion test (steel ball method under water) and concrete anti-abrasion test (wind sand marksmanship) are to adapt to the impact-resisting wear-resisting concrete in different current scour speed, the different impact-resisting wear-resisting performance evaluations of destroying under the media type effect.In addition, in 2005, be subjected to high-velocity flow to dash phenomenons such as mill, cavitation corrosion at outlet structure escape works in China's Hydraulic and Hydro-Power Engineering and issued " hydraulic structure anti-impact mill cavitation prevention concrete technology rules " DL/T 5207-2005, it also is above-mentioned 3 kinds of test methods of recommending to concrete impact-resisting wear-resisting method of evaluating performance.Although China has obtained rich experience to the research of concrete for hydraulic structure impact-resisting wear-resisting performance and the exploration of evaluation method in decades, but planning to build and building along with a collection of high-head power station of China, outlet structure escape works earial drainage flow velocitys such as its flood discharging tunnel, spillwag chute mostly surpass 40m/s, the outlet structure escape works surface contain destroy under the effects such as the sand high-velocity flow washes away, wearing and tearing extremely serious.Impact-resisting wear-resisting materials such as concrete are in the existing a great difference of failure mechanism that contains under the effect of sand high-velocity flow, impact-resisting wear-resisting materials such as understanding concrete are significant for the impact-resisting wear-resisting performance that materials such as estimating concrete is containing under the effect of sand high-velocity flow in the mechanism that contains under the effects such as the sand high-velocity flow washes away, wearing and tearing, and for further research high-impact abrasion-proof concrete and impact-resisting wear-resisting protective materials provide technical support.Although " concrete for hydraulic structure testing regulations " DL/T 5150-2001 and " hydraulic structure anti-impact mill cavitation prevention concrete technology rules " DL/T 5207-2005 have recommended 3 kinds of test methods of estimating the concrete impact-resistant anti-wear performances: ring method, steel ball method and wind sand marksmanship under water, but greater than the containing for the sand current of 40m/s, the correlation test equipment that these 3 kinds of methods of present domestic employing are tested all can't reach the required flow velocity requirement of test for flow velocity; " hydraulic structure anti-impact mill cavitation prevention concrete technology standard " DL/T 5207-2005 also points out: " for the anti scuffing problem of flow velocity more than or equal to the outlet structure escape works of 40m/s, should specialise." this has wherein also comprised the deficiency that exists at present aspect testing equipment.At first, previous impact-resisting wear-resisting testing equipment can't reach more than the 40m/s, can't satisfy the impact-resisting wear-resisting material test requirement that contains under the sand high-velocity flow condition; Secondly, traditional ring method and under water the steel ball method all can't adjust medium dash the angle lap degree, although and traditional wind sand rifle equipment can be adjusted towards the angle lap degree, grind speed but still restrict to dash in it; The 3rd, there is the problem that noise is big, dust pollution is serious in traditional wind sand rifle testing equipment, and is relatively poor for testing crew experimental enviroment and condition, is difficult for promoting the use of.
Summary of the invention
The objective of the invention is to address the above problem and provide a kind of simple in structure, easy to operate, can satisfy concrete and the impact-resisting wear-resisting performance evaluation of the wear-resisting facing material of other high-impact and the development research of new material under the effect of sand high-velocity flow of containing that surpasses 40m/s at present, simultaneously, the low-noise pollution-free full-automatic concrete anti-abrasion tester that has low noise, pollution-free, full-automatic characteristics.
The present invention solves the problems of the technologies described above the technical scheme that is adopted:
It comprises airtight casing, box house is provided with material storing box, the material storing box bottom is provided with the spray gun group, spray gun group bottom is connected with the spray gun linkage assembly, spray gun linkage assembly below is provided with mobile working platform, the mobile working platform below is provided with the rewinding case, spray gun group, spray gun linkage assembly, mobile working platform and rewinding case all are located in the casing, the casing outside is connected with dust pelletizing system by pipeline, the spray gun group outside is provided with air compressor, described mobile working platform comprises travel mechanism, and travel mechanism is provided with the test specimen cushion cap, and the test specimen cushion cap is provided with the test specimen stationary installation.
Above-mentioned dust pelletizing system comprises dirt pocket, and dirt pocket top is provided with dedusting fan, and the dirt pocket bottom is provided with the case that gathers dust, and the dirt pocket and the case inside of gathering dust are provided with water tank, and water tank upper is provided with shower.
Above-mentioned material storing box also is provided with charging mechanism outward, and charging mechanism comprises charging box and hoisting gear.
Above-mentioned test specimen cushion cap scalable is towards the angle lap degree, and range of adjustment is at 15 °～90 °.
Above-mentioned spray gun group is sprayed sand speed 〉=60m/s, and rate adjusted.
Above-mentioned test specimen stationary installation can inside and outsidely be shunk, to adapt to the test specimen of different size.
Compared with prior art, the present invention has obtained following technique effect:
1, the present invention has adopted independently spray gun group and spray gun linkage assembly, under the air compressor effect, can produce the sandblast speed that is higher than 60m/s, can control the power of air compressor by operation valve, change the sandblast speed in spray gun exit, to meet the testing requirements under the different working conditions;
2, the present invention has adopted automatic dust pelletizing system, has overcome the big shortcoming of traditional product dust pollution in process of the test, has solved the abominable problem of traditional product experimental enviroment well;
3, the present invention has adopted full-automatic feed system, overcome the shortcoming that needs constantly to add in test abrasive sand in the traditional product, by hoisting gear with the abrasive sand automatic transport in the charging box in material storing box, simultaneously, adopted totally-enclosed casing, spray gun group, spray gun linkage assembly, mobile working platform all in the blocking test casing, avoid producing big noise, high dust in process of the test, improved the working environment of testing laboratory and testing crew to large extent;
4, because mobile working platform has adopted the corner adjustable apparatus, that can adjust test specimen at the trial in 15 °～90 ° scope dashes the angle lap degree, with the anti-impact mill performance under different flow conditions of simulation concrete and other impact-resisting wear-resisting protective materials better, for structural design and material construction provide scientific basis;
5, because the test specimen stationary installation can inside and outsidely be shunk, and the size of anti-impact mill test specimen can be different at the trial,, adopt bolt to get final product when settling test specimen to adapt to the testing requirements of different gradation aggregate concrete in the Hydraulic and Hydro-Power Engineering.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of charging mechanism among the present invention;
Fig. 3 is the structural representation of mobile platform among the present invention;
Fig. 4 is the structural representation of dust pelletizing system among the present invention.
Wherein: the 1-charging box, the 2-hoisting gear, the 3-material storing box, 4-spray gun group, 5-spray gun linkage assembly, the 6-mobile working platform, 7-rewinding case, the 8-dedusting fan, the 9-dirt pocket, the 10-case that gathers dust, the 11-air compressor, the 12-belt conveyor, 13-promotes motor, the 14-discharging opening, 15-travel mechanism, 16-test specimen cushion cap, 17-test specimen stationary installation, the 18-test specimen, 19-controls motor, 20-clears up water tank, the 21-shower, 22-takes out dirt mouth interface, the 23-air intake duct, the 24-air inlet, water tank at the bottom of the 25-.
Embodiment
Further specify embodiments of the invention below in conjunction with accompanying drawing.
Referring to Fig. 1,3, a kind of low-noise pollution-free full-automatic concrete anti-abrasion tester, it comprises airtight casing, box house is provided with material storing box 3, the material storing box bottom is provided with spray gun group 4, the spray gun group is sprayed sand speed 〉=60m/s, and rate adjusted spray, rifle group bottom is connected with spray gun linkage assembly 5, the abrasive sand that air that the spray gun linkage assembly is come in air compressor machine and material storing box come out mixes, produce the injection stream that Pass Test requires injection rate, spray gun linkage assembly below is provided with mobile working platform 6, the mobile working platform below is provided with rewinding case 7, spray gun group, the spray gun linkage assembly, mobile working platform and rewinding case all are located in the housing, and hull outside is connected with dust pelletizing system by pipeline, the spray gun group outside is provided with air compressor 11, described mobile working platform comprises that travel mechanism is provided with test specimen cushion cap 16 by the travel mechanism 15 of control motor 19 controls, and the test specimen cushion cap is provided with test specimen stationary installation 17.Described test specimen cushion cap scalable is towards the angle lap degree, and range of adjustment is at 15～90 °, to simulate the testing requirements under the different current working conditions.Described test specimen stationary installation can inside and outsidely be shunk, to adapt to the test specimen of different size.
Referring to Fig. 1,4, described dust pelletizing system comprises dirt pocket 9, and dirt pocket top is provided with dedusting fan 8, and the dirt pocket bottom is provided with the case 10 that gathers dust, and the dirt pocket and the case inside of gathering dust are provided with water tank, and water tank upper is provided with shower 21.Dust pelletizing system provided by the invention is by cleaning water tank 20, and shower 21 is taken out dirt mouth interface 22, air intake duct 23, and air inlet 24, end water tank 25 is formed.The dust that produces in the test sucks air intake ducts 23 by the dirt mouth interface 22 taken out that links to each other with chamber, enters in the dust cleaning case by air inlet 24, by processings of gathering dust of shower 21 ejection water smokes, through cleaning water tank 20 and 25 collections of end water tank.End water tank is responsible for collecting the waste water that contains dust, in order to discharge testing machine; Then collect the clean water that does not contain dust in the cleaning water tank, can be used for the utilization again of dust removal process.Whole process is finished automatically, and is pollution-free, working environment health, safety.
Referring to Fig. 1,2, described material storing box also is provided with charging mechanism outward, and charging mechanism comprises charging box 1 and hoisting gear 2.Reinforced process of the present invention is finished automatically by automatic lifting mechanism, and hoisting gear is by charging box 1, and belt conveyor 12 promotes motor 13, and discharging opening 14 constitutes.Abrasive sand is sent to top by lifting motor 13 drive belt conveyors 12 and enters in the material storing box 3 through discharging opening 14 in charging box 1.
The present invention can also be provided with water intaking valve in the spray gun group, thereby control can have additional stream to enter the spray gun group, contains at a high speed the anti-impact mill performance of concrete and other impact-resisting wear-resisting protective materials under the sand flow condition with simulation.Simultaneously, the present invention also is fit to the various testing requirementss that the construction material of anti-impact mill needs is arranged in the engineerings such as road, bridge.
Principle of work of the present invention:
Before the test, earlier test specimen is fixed on the work mobile platform in the sealing work box, adjusts test specimen towards the angle lap degree; In charging box, dose abrasive sand, abrasive sand in charging box by the hoisting gear automatic transport in material storing box, through the controlled gun system of wind speed with abrasive sand or moisture abrasive sand by lance ejection to the test specimen cushion cap surface of being fixed on the mobile working platform; Mobile working platform can be walked automatically, makes the test specimen surface be subjected to evenly to dash mill; Dashing the abrasive sand after grinding and the material that is worn falls in the collecting box of mobile working platform below; Dust has guaranteed the clean and tidy and test operation personnel's of environment health through automatic dust pelletizing system cleaning in the case of sealing work box.
Protection scope of the present invention is not limited to the above embodiments, and obviously, those skilled in the art can carry out various changes and distortion and do not depart from the scope of the present invention and spirit the present invention.If these changes and distortion belong in the scope of claim of the present invention and equivalent technologies thereof, then the intent of the present invention also comprises these changes and is out of shape interior.
Claims (6)
1. low-noise pollution-free full-automatic concrete anti-abrasion tester, it is characterized in that: it comprises airtight casing, box house is provided with material storing box (3), the material storing box bottom is provided with spray gun group (4), spray gun group bottom is connected with spray gun linkage assembly (5), spray gun linkage assembly below is provided with mobile working platform (6), the mobile working platform below is provided with rewinding case (7), the spray gun group, the spray gun linkage assembly, mobile working platform and rewinding case all are located in the casing, the casing outside is connected with dust pelletizing system by pipeline, the spray gun group outside is provided with air compressor (11), described mobile working platform comprises travel mechanism (15), travel mechanism is provided with test specimen cushion cap (16), and the test specimen cushion cap is provided with test specimen stationary installation (17).
2. low-noise pollution-free full-automatic concrete anti-abrasion tester according to claim 1, it is characterized in that: described dust pelletizing system comprises dirt pocket (9), dirt pocket top is provided with dedusting fan (8), the dirt pocket bottom is provided with the case that gathers dust (10), the dirt pocket and the case inside of gathering dust are provided with water tank, and water tank upper is provided with shower (21).
3. low-noise pollution-free full-automatic concrete anti-abrasion tester according to claim 1 and 2 is characterized in that: described material storing box also is provided with charging mechanism outward, and charging mechanism comprises charging box (1) and hoisting gear (2).
4. low-noise pollution-free full-automatic concrete anti-abrasion tester according to claim 1 and 2 is characterized in that: described spray gun group is sprayed sand speed 〉=60m/s, and rate adjusted.
5. low-noise pollution-free full-automatic concrete anti-abrasion tester according to claim 1 and 2 is characterized in that: described test specimen cushion cap scalable is towards the angle lap degree, and range of adjustment is at 15 °～90 °.
6. low-noise pollution-free full-automatic concrete anti-abrasion tester according to claim 1 and 2 is characterized in that: described test specimen stationary installation can inside and outsidely be shunk, to adapt to the test specimen of different size.
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| CN2010101950501A CN101886998B (en) | 2010-06-02 | 2010-06-02 | Low-noise pollution-free full-automatic concrete anti-abrasion tester |
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| CN2010101950501A CN101886998B (en) | 2010-06-02 | 2010-06-02 | Low-noise pollution-free full-automatic concrete anti-abrasion tester |
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| CN101886998B CN101886998B (en) | 2012-06-27 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102331381A (en) * | 2011-09-19 | 2012-01-25 | 水利部交通运输部国家能源局南京水利科学研究院 | High-speed underwater steel ball abrasion test method |
| CN102435517A (en) * | 2011-09-19 | 2012-05-02 | 水利部交通运输部国家能源局南京水利科学研究院 | Punching and grinding tester by high speed underwater steel ball method |
| CN103674751A (en) * | 2014-01-14 | 2014-03-26 | 三峡大学 | Jet concrete stamping and milling tester |
| CN103743642A (en) * | 2013-11-28 | 2014-04-23 | 新疆水利水电科学研究院 | Method suitable for measuring erosion abrasion resistance of hydraulic concrete |
| CN103954518A (en) * | 2014-03-21 | 2014-07-30 | 营口中通控制设备制造有限公司 | Material erosion testing machine |
| CN104458467A (en) * | 2014-11-10 | 2015-03-25 | 内蒙古农业大学 | Wind turbine blade coating erosion and wear experiment table |
| CN104897498A (en) * | 2015-06-19 | 2015-09-09 | 芜湖精塑实业有限公司 | Method for testing wear resistance of surface coating of profile via falling sand tester |
| CN107144484A (en) * | 2017-06-22 | 2017-09-08 | 华南理工大学 | The experimental rig and method of concrete license non-eroding velocity under current containing sand |
| CN107192626A (en) * | 2017-06-22 | 2017-09-22 | 广东盖特奇新材料科技有限公司 | A kind of concrete anti-abrasion performance test apparatus and test method |
| CN108225958A (en) * | 2018-01-15 | 2018-06-29 | 重庆大有表面技术有限公司 | Sand blast test machine and its application method |
| CN114235613A (en) * | 2021-12-28 | 2022-03-25 | 中电建十一局工程有限公司 | Hydraulic anti-abrasion detection equipment and detection method thereof |
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Cited By (14)
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| CN102435517A (en) * | 2011-09-19 | 2012-05-02 | 水利部交通运输部国家能源局南京水利科学研究院 | Punching and grinding tester by high speed underwater steel ball method |
| CN102331381B (en) * | 2011-09-19 | 2013-11-27 | 水利部交通运输部国家能源局南京水利科学研究院 | High-speed underwater steel ball abrasion test method |
| CN102331381A (en) * | 2011-09-19 | 2012-01-25 | 水利部交通运输部国家能源局南京水利科学研究院 | High-speed underwater steel ball abrasion test method |
| CN103743642B (en) * | 2013-11-28 | 2017-01-25 | 新疆水利水电科学研究院 | Method suitable for measuring erosion abrasion resistance of hydraulic concrete |
| CN103743642A (en) * | 2013-11-28 | 2014-04-23 | 新疆水利水电科学研究院 | Method suitable for measuring erosion abrasion resistance of hydraulic concrete |
| CN103674751A (en) * | 2014-01-14 | 2014-03-26 | 三峡大学 | Jet concrete stamping and milling tester |
| CN103954518A (en) * | 2014-03-21 | 2014-07-30 | 营口中通控制设备制造有限公司 | Material erosion testing machine |
| CN104458467A (en) * | 2014-11-10 | 2015-03-25 | 内蒙古农业大学 | Wind turbine blade coating erosion and wear experiment table |
| CN104897498A (en) * | 2015-06-19 | 2015-09-09 | 芜湖精塑实业有限公司 | Method for testing wear resistance of surface coating of profile via falling sand tester |
| CN107144484A (en) * | 2017-06-22 | 2017-09-08 | 华南理工大学 | The experimental rig and method of concrete license non-eroding velocity under current containing sand |
| CN107192626A (en) * | 2017-06-22 | 2017-09-22 | 广东盖特奇新材料科技有限公司 | A kind of concrete anti-abrasion performance test apparatus and test method |
| CN107144484B (en) * | 2017-06-22 | 2023-11-14 | 华南理工大学 | Device and method for testing allowable non-scouring flow rate of concrete under sand-containing water flow |
| CN108225958A (en) * | 2018-01-15 | 2018-06-29 | 重庆大有表面技术有限公司 | Sand blast test machine and its application method |
| CN114235613A (en) * | 2021-12-28 | 2022-03-25 | 中电建十一局工程有限公司 | Hydraulic anti-abrasion detection equipment and detection method thereof |
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