CN101864632A - Wool and nylon blended yarn and manufacture process thereof - Google Patents
Wool and nylon blended yarn and manufacture process thereof Download PDFInfo
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- CN101864632A CN101864632A CN 201010182949 CN201010182949A CN101864632A CN 101864632 A CN101864632 A CN 101864632A CN 201010182949 CN201010182949 CN 201010182949 CN 201010182949 A CN201010182949 A CN 201010182949A CN 101864632 A CN101864632 A CN 101864632A
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Abstract
The invention discloses a wool and nylon blended yarn and a manufacture process thereof. The blended yarn consists of the following ingredients in percentage by weight: 80 wool, 20 nylon and 40S yarn counts. The manufacture process of the wool and nylon blended yarn is characterized in that the manufacture technical process comprises the following steps: (1) carrying out wool pretreatment; (3) respectively carrying out loosening scotching on the wool and the nylon; (4) carrying out cotton carding on the wool and the nylon; (5) carrying out drawing and doubling; (6) obtaining coarse yarns; (7) obtaining coarse yarns; (8) obtaining fine yarns; and (8) carrying out cheese winding. The invention has the advantages that: 1). the defect of the wool is perfectly overcome after a certain proportion of nylon is added into the wool, the heat insulation performance of the products is improved, the surface material has vivid color and good laser, people feel more comfortable after wearing the products made of the wool and nylon blended yarns, and the wool and nylon blended yarn belongs to the preferred surface material for manufacturing various high-grade competitive clothes; and 2) the problem of the difficulty of the existing protein fiber blended yarn production process is solved, and good effects are reached through the improvement on each work procedure.
Description
Technical field
The present invention relates to a kind of wool, nylon blended yarn and manufacturing technique thereof, belong to textile technology field.
Background technology
Wool is a kind of natural animal fiber, and fiber is made of protein, and fiber is outer just like lepidiod structure.The character of different wools depends on its fiber thickness degree and different scale structures.The thin more and surface smoothing of fiber, the fabric feeling that weaves is just good more.
Advantage is:
The first, high-hydroscopicity.Wool is extraordinary hydrophilic fibre, and dress as snug as a bug in a rug;
The second, warmth retention property.Because of wool tool natural crimp, can form between many immobilising air zone as barrier;
The 3rd, durability.Wool has extraordinary draftability and elastic return, and has special hair scale structure and fabulous bendability, so it also has good outward appearance retentivity.
Shortcoming is:
1, felting reaction: this is the unique and important feature of wool, and it is the phenomenon that the hair scale of wool surface causes.When running into condition such as mechanical force (vibration friction and pressure etc.), heat and water when the hair scale on wool surface, wool then sinks toward its root.When wool sinks,, can't return to original length dimension because of the hair scale edge tangles mutually.Thereby produce contraction seriously.Under the extreme condition, wool can be received half to original size.
2 but protein fibre is thick, rigidity is big, and single low by force, fluffy, cohesive force is relatively poor, with half spinning or wool spinning, silk spinning, can spin natural protein fibre product at high proportion, but institute spin and prop up slightly, and flexibility is poor, only is applicable to sweater braiding etc.
3, surpass 50% when wool content, serious quality problems rolling difficulty has appearred in spinning process, the heavy irregularity of lap rice is big, comb and parallel cotton fibers prior to spinning becomes the net difficulty, because of the sub-misdraft of fibre cohesion difference note is big, spun yarn can't use at all.In addition, wool is bigger than resistance, plays static easily, and harmful yarn defect is increased considerably.
Summary of the invention
One of the object of the invention provides a kind of wool, nylon blended yarn, has powerful height, and elasticity, gloss, good hand touch can be used in and make high-grade Western-style clothes and overcoat.
This purpose is achieved through the following technical solutions:
A kind of wool, nylon blended yarn is characterized in that: weight percent part of described blended yarn is: wool 80, nylon 20; Yarn count is 40S.
Further, the performance indications of described blended yarn are as follows:
| Bar evenness CV (%) | Km details (individual) | Km slubbing (individual) | Km cotton knot (individual) | Ingot differences rate CVb (%) | Single thread force (N) | Strength irregularity (%) | The twist (10CM) -1 |
| ??19.5-21 | ??220-260 | ??500-600 | ??200-300 | ??1.2-1.5 | ??90-110 | ??12-13.5 | ??120-135 |
Further, the performance indications of described blended yarn are as follows:
| Bar evenness CV (%) | Km details (individual) | Km slubbing (individual) | Following Mi Mianjie (individual) | Ingot differences rate CVb (%) | Single thread force (N) | Strength irregularity (%) | The twist (10CM) -1 |
| ??20.03 | ??238 | ??501 | ??228 | ??1.38 | ??105.3 | ??12.6 | ??132.3 |
Another object of the present invention is the manufacturing technique of above-mentioned wool, nylon blended yarn.
Above-mentioned purpose is achieved through the following technical solutions:
The manufacturing technique of a kind of described wool, nylon blended yarn, its process for making comprises following step: the preliminary treatment of (1) wool: (3) carry out the shredding scutching cotton to wool, nylon respectively; (4) wool, nylon are carried out comb and parallel cotton fibers prior to spinning; (5) drafting; (6) rove; (7) spun yarn; (8) winder.
The preprocessing process of described wool is: be sprayed on the raw wool of tiling after water and antistatic additive were mixed by weight 100: 2.5, after stir and place the cotton chamber of storage to place more than 24 hours.
The technological parameter of the shredding scutching cotton of described wool is: cotton rolling quantity 320g/m, lap fixed length 31m, cotton-slitting beater rotating speed 460r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 720r/min; The technological parameter of the shredding scutching cotton of described nylon is: cotton rolling quantity 340g/m, lap fixed length 29m, cotton-slitting beater rotating speed 480r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 810r/min.
The technological parameter of described wool comb and parallel cotton fibers prior to spinning is: cylinder speed 240r/min, licker-in speed 600r/min, cover plate speed 120mm/min, the 0.23mm that spaces, the 0.20mm of cylinder and cover plate, 0.20mm, 0.18mm, 0.23mm.Feed plate is raised 5mm, weight of card sliver 17g/5m; The technological parameter of described nylon comb and parallel cotton fibers prior to spinning is: cylinder speed 330r/min, licker-in speed 780r/min, cover plate speed 120mm/min, doffer speed 18r/mi n, the 0.33mm that spaces, the 0.33mm of cylinder and cover plate, 0.28mm, 0.28mm, 0.33mm, cylinder～road husband 0.18mm that spaces, the licker-in～feed plate 0.38mm that spaces, weight of card sliver 17g/5m.
Described drawing process parameter is: head and quantitative 19.5g/5m, and 8 of number of doubling, roller gauge is 9 * 18mm; Two also quantitative 18.5g/5m, roller gauge is 8 * 18mm; Three also quantitative 18.5g/5m, 8 of number of doubling, roller gauge is 8mm * 18mm, the front roller linear velocity is 205m/min; 24.5 ℃ of mixing in doubling step temperature, relative humidity 63%.
The technological parameter of described rove is: roller gauge 25mm * 30mm, 7.78 times of total draft multiples, 1.24 times of back zone drafting multiples, twist factor 89, regular roving feeding 4.7g/10m, front roller speed 190r/min.24.5 ℃ of rove process temperature, relative humidity 63%.
The spinning process parameter is: selected the drawing-off of pneumatic pressurization V-type for use, the steel traveler model is Switzerland EMI5/0, collector 1.8mm, front roller speed 187r/min; 26 ℃ of spinning process temperature, relative humidity 58%.
The linear velocity of bobbin winder is 800m/min in the described winding procedure, and doff tension force is 30N, and temperature is 26.5 ℃, relative humidity 60%.
Beneficial effect of the present invention:
1) in wool, behind a certain proportion of nylon of adding, well remedied the shortcoming of wool, and improved the heat insulating ability of product, bright-coloured, the good luster of lining, people's dress is more comfortable, is the first-selected lining of making all kinds of high-grade elaboration clothes;
2) solved the critical technological point of existing production azelon union twist yarn, on each operation, carried out improving and reached good effect.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further details, so that affiliated field personnel better understand the present invention.
One, raw material selects for use
Wool is a kind of natural animal fiber.Fiber is made of protein, and fiber is outer just like lepidiod structure.The character of different wools depends on its fiber thickness degree and different scale structures.The thin more and surface smoothing of fiber, the fabric feeling that weaves is just good more.The mixed union twist yarn of wool and nylon has powerful height, and elasticity, gloss, good hand touch can be used in and make high-grade Western-style clothes and overcoat, the product good heat preservation performance of production, bright-coloured, the good luster of lining.
Through test of many times, optimized the blending rate of wool 80%, nylon 20%, be weight percentage, yarn count is 40S.
Two, process for making
1, technological process
(1) preliminary treatment of wool: (3) carry out the shredding scutching cotton to wool, nylon respectively; (4) wool, nylon are carried out comb and parallel cotton fibers prior to spinning; (5) drafting; (6) rove; (7) spun yarn; (8) winder.
2, the technical essential of each operation
1) preprocessing process
Wool is easy and parts friction generation static in spinning process, therefore before spinning each raw material is carried out preliminary treatment.
For the conductive capability of fortifying fibre, improve the spinnability of fiber, need before the spinning raw material is carried out independent preliminary treatment.The antistatic preprocessing process of described wool is: be sprayed on the raw wool of tiling after antistatic additive and water were mixed by weight 100: 2.5, after stir and place the cotton chamber of storage to place more than 24 hours, make fiber fully absorb antistatic finish and moisture.
2) shredding scutching cotton operation
For taking into account the performance difference of wool and nylon, and guarantee proportion speed, we have adopted two kinds of raw materials in the independent rolling of blowing aborning, and the rule way of mixing.
Relatively poor because of the wool fibre cohesive force, suitably increase the pressure of pressurization roller during rolling.Adhesion phenomenon when preventing that lap from tearing with unwinding, it is unsuitable oversize newly to roll up standing time, with class's time be best, and coat with plastic sheeting, distribute to avoid finish, moisture content.In order to reduce the damage of fiber, the rice that reduces rolling is heavy irregular, opening and cleaning step select " open few beating more, thinly feed that tip-tap, many pines fewly fall, short flow process, space greatly, light quantitative " technological principle.Improve the speed of giving cotton speed and A092 type cotton feeder curtain of opener, fully strengthen the capacity of vibration hopper, improve fan speed.For preventing that rolling from lacking unity and coherence, lick in system and to adopt antiseized roller in the journey, and strengthen and press roller pressure, will roll up layer with the rove bar before the machine and separate.
The technological parameter of the shredding scutching cotton of described wool is: cotton rolling quantity 320g/m, lap fixed length 31m, cotton-slitting beater rotating speed 460r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 720r/min.
Nylon fiber is fluffy, elasticity is big, adopts the temporary transient calibrator of electrical heating.Because of fibre uniformity is good, impurity is few, the initial modulus height, and rigidity is big, and in order to reduce the damage of fiber, opening and cleaning step is selected the technological principle of " short, the few opening or cleaning point of flow process " and " thinly feed tip-tap, fewly fall, space greatly, light quantitative ".Cotton rolling quantity 340g/m, lap fixed length 29m, cotton-slitting beater rotating speed 480r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 810r/min.
3) carding step
For solving the branch comb and the branch problem of fiber, preferentially select Bearded-needle knitted cloth for use, and amplify spacing between cylinder and cover plate, alleviated and divided that fiber produces the problem that static causes the winding cylinder with the metallic card clothing friction in the comb process.In addition, because ribbon is fluffy, cohesive force is poor, and can coiler, bar-guiding device etc. will keep the bright and clean smoothness of passage.Adopt the technological principle of " low velocity, gently quantitatively, space greatly ", thereby obtained web quality preferably, reduced cotton knot.
The technological parameter of described wool comb and parallel cotton fibers prior to spinning is: cylinder speed 240r/min, licker-in speed 600r/min, cover plate speed 120mm/min, the 0.23mm that spaces, the 0.20mm of cylinder and cover plate, 0.20mm, 0.18mm, 0.23mm.Feed plate is raised 5mm, weight of card sliver 17g/5m.
The technological parameter of described nylon comb and parallel cotton fibers prior to spinning is: cylinder speed 330r/min, licker-in speed 780r/min, cover plate speed 120mm/min, doffer speed 18r/min, the 0.33mm that spaces, the 0.33mm of cylinder and cover plate, 0.28mm, 0.28mm, 0.33mm, cylinder～road husband 0.18mm that spaces, the licker-in～feed plate 0.38mm that spaces, weight of card sliver 17g/5m.。
4) mixing in doubling step
Because adopted the independent rolling of blowing, and the mixed way of the rule, mixing in doubling step adopts three roads to mix.Because of fibrous elasticity is big, drafting force is bigger, therefore, mixing in doubling step adopt " jogging speed, space greatly, heavily pressurization, along drawing-off " technological principle.Select the rubber roll of handling through static coating simultaneously for use.Adopt Process configuration along drawing-off.Big and the electrostatic phenomenon of fibrous elasticity easily causes the easily stifled can coiler of sliver, horn mouth, strengthens running operation simultaneously and manages, and in time carries out the cleaning of sliver passage, selects larger-diameter horn mouth for use.
Described drawing process parameter is: head and quantitative 19.5g/5m, and 8 of number of doubling, roller gauge is 9 * 18mm; Two also quantitative 18.5g/5m, roller gauge is 8 * 18mm; Three also quantitative 18.5g/5m, 8 of number of doubling, roller gauge is 8mm * 18mm, the front roller linear velocity is 205m/min; 24.5 ℃ of mixing in doubling step temperature, relative humidity 63%.
5) rove operation
Process of roving adopts " jogging speed, heavily pressurization, little drafting multiple spaces in big back zone ", and is parallel in order to further stretching of fiber, reduces because of back area draft power is excessive producing the roller oscillation phenomenon, improves the rove bar evenness.Suitably strengthened the twist factor of rove, guaranteed that rove does not produce misdraft when the spun yarn unwinding, and help of the control of spun yarn back area draft fiber movement.Main technologic parameters: roller gauge 25mm * 30mm, 7.78 times of total draft multiples, 1.24 times of back zone drafting multiples, twist factor 89, regular roving feeding 4.7g/10m, front roller speed 190r/min.24.5 ℃ of rove process temperature, relative humidity 63%.
6) spinning process
To strictly control, adjust the roller control ability, can not strengthen preceding shelves pressure with too small back roller.Less back area draft.Upper leather roller in the use, iron-clad in substituting locks the rear roller head, does not use the moccasin roller, uses condensers to do and filoplume to improve bar.Carry out element task, key is to reduce the ingot differences.We have selected the drawing-off of pneumatic pressurization V-type for use, and the steel traveler model is Switzerland EMI5/0, collector 1.8mm, front roller speed 187r/min.26 ℃ of spinning process temperature, relative humidity 58%.
7) winding procedure
Select for use Germany to grant Lay good fortune AC338 automatic winder, linear velocity is controlled at about 800m/min, doff tension force 30,26.5 ℃ of temperature, relative humidity 60%.
Three, the main quality index performance of product
Constant product quality, every index all meet standard-required and see the following form.
| Project | Bar evenness CV (%) | Km details (individual) | Km slubbing (individual) | Km cotton knot (individual) | Ingot differences rate CVb (%) | Single thread force (N) | Strength irregularity (%) | The twist (10CM) -1 |
| Standard | ??21 | ??260 | ??600 | ??300 | ??1.50 | ??100 | ??13.5 | ??132 |
| Actual measurement 1 | ??19.5 | ??220 | ??501 | ??200 | ??1.2 | ??90 | ??12 | ??120 |
| Actual measurement 2 | ??20.03 | ??238 | ??550 | ??228 | ??1.38 | ??105.3 | ??12.6 | ??132.3 |
| Actual measurement 3 | ??21 | ??260 | ??600 | ??300 | ??1.5 | ??110 | ??13.5 | ??135 |
The blended yarn of producing in the present embodiment has good quality, can be used for knitting high-grade fabric, is used to make underwear, clothes etc.
Claims (11)
1. a wool, nylon blended yarn, it is characterized in that: weight percent part of described blended yarn is: wool 80, nylon 20; Yarn count is 40S.
2. according to the described wool of claim 1, nylon blended yarn, it is characterized in that: the performance indications of described blended yarn are as follows:
3. according to the described wool of claim 1, nylon blended yarn, it is characterized in that: the performance indications of described blended yarn are as follows:
4. the manufacturing technique of a wool, nylon blended yarn, it is characterized in that its process for making comprises following step: the preliminary treatment of (1) wool: (3) carry out the shredding scutching cotton to wool, nylon respectively; (4) wool, nylon are carried out comb and parallel cotton fibers prior to spinning; (5) drafting; (6) rove; (7) spun yarn; (8) winder.
5. according to the manufacturing technique of the described wool of claim 4, nylon blended yarn, it is characterized in that, the preprocessing process of described wool is: be sprayed on the raw wool of tiling after water and antistatic additive were mixed by weight 100: 2.5, after stir and place the cotton chamber of storage to place more than 24 hours.
6. according to the manufacturing technique of the described wool of claim 4, nylon blended yarn, it is characterized in that the technological parameter of the shredding scutching cotton of described wool is: cotton rolling quantity 320g/m, lap fixed length 31m, cotton-slitting beater rotating speed 460r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 720r/min; The technological parameter of the shredding scutching cotton of described nylon is: cotton rolling quantity 340g/m, lap fixed length 29m, cotton-slitting beater rotating speed 480r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 810r/min.
7. according to the manufacturing technique of the described wool of claim 4, nylon blended yarn, it is characterized in that, the technological parameter of described wool comb and parallel cotton fibers prior to spinning is: cylinder speed 240r/min, licker-in speed 600r/min, cover plate speed 120mm/mi n, the 0.23mm that spaces, the 0.20mm of cylinder and cover plate, 0.20mm, 0.18mm, 0.23mm.Feed plate is raised 5mm, weight of card sliver 17g/5m; The technological parameter of described nylon comb and parallel cotton fibers prior to spinning is: cylinder speed 330r/min, licker-in speed 780r/min, cover plate speed 120mm/min, doffer speed 18r/min, the 0.33mm that spaces, 0.33mm, 0.28mm, 0.28mm and the 0.33mm of cylinder and cover plate, cylinder～road husband 0.18mm that spaces, the licker-in～feed plate 0.38mm that spaces, weight of card sliver 17g/5m.
8. according to the manufacturing technique of claim 4,5 or 6 described wools, nylon blended yarn, it is characterized in that described drawing process parameter is: head and quantitative 19.5g/5m, 8 of number of doubling, roller gauge is 9 * 18mm; Two also quantitative 18.5g/5m, roller gauge is 8 * 18mm; Three also quantitative 18.5g/5m, 8 of number of doubling, roller gauge is 8mm * i8mm, the front roller linear velocity is 205m/min; 24.5 ℃ of mixing in doubling step temperature, relative humidity 63%.
9. according to the manufacturing technique of claim 4,5 or 6 described wools, nylon blended yarn, it is characterized in that, the technological parameter of described rove is: roller gauge 25mm * 30mm, 7.78 times of total draft multiples, 1.24 times of back zone drafting multiples, twist factor 89, regular roving feeding 4.7g/10m, front roller speed 190r/min.24.5 ℃ of rove process temperature, relative humidity 63%.
10. according to the manufacturing technique of claim 4,5 or 6 described wools, nylon blended yarn, it is characterized in that the spinning process parameter is: selected the drawing-off of pneumatic pressurization V-type for use, the steel traveler model is Switzerland EMI5/0, collector 1.8mm, front roller speed 187r/min; 26 ℃ of spinning process temperature, relative humidity 58%.
11. the manufacturing technique according to claim 4,5 or 6 described wools, nylon blended yarn is characterized in that the linear velocity of bobbin winder is 800m/min in the described winding procedure, doff tension force is 30N, and temperature is 26.5 ℃, relative humidity 60%.
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| CN102217807A (en) * | 2011-07-04 | 2011-10-19 | 山东宏业纺织股份有限公司 | Cashmere imitation scarf and production process thereof |
| CN102454023A (en) * | 2010-10-28 | 2012-05-16 | 吴江市鸿慧服饰有限公司 | Cotton-nylon plain cloth and manufacturing method thereof |
| CN103031635A (en) * | 2011-09-30 | 2013-04-10 | 大丰万达纺织有限公司 | Cotton type chinlon short fiber and cotton blending and spinning process |
| CN104047083A (en) * | 2013-03-15 | 2014-09-17 | 东丽纤维研究所（中国）有限公司 | Nylon-containing staple yarn, and production method and application thereof |
| CN104878492A (en) * | 2015-06-15 | 2015-09-02 | 桐乡市运盛纺织有限公司 | Spinning technology of smooth semi-worsted blended yarn and yarn |
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| CN107460574A (en) * | 2017-07-26 | 2017-12-12 | 南通唐盛纺织有限公司 | A kind of spinning process for improving resultant yarn cohesive force |
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| CN110644096A (en) * | 2019-10-15 | 2020-01-03 | 肇庆市高要区长河毛纺有限公司 | Antistatic high-elasticity bulked blended yarn |
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| CN102217807A (en) * | 2011-07-04 | 2011-10-19 | 山东宏业纺织股份有限公司 | Cashmere imitation scarf and production process thereof |
| CN103031635A (en) * | 2011-09-30 | 2013-04-10 | 大丰万达纺织有限公司 | Cotton type chinlon short fiber and cotton blending and spinning process |
| CN104047083A (en) * | 2013-03-15 | 2014-09-17 | 东丽纤维研究所（中国）有限公司 | Nylon-containing staple yarn, and production method and application thereof |
| US20170275800A1 (en) * | 2014-09-02 | 2017-09-28 | Eun Sook Kim | Method for preparing knitting yarn having water repellent function |
| US10407813B2 (en) * | 2014-09-02 | 2019-09-10 | Eun Sook Kim | Method for preparing knitting yarn having water repellent function |
| CN104878492A (en) * | 2015-06-15 | 2015-09-02 | 桐乡市运盛纺织有限公司 | Spinning technology of smooth semi-worsted blended yarn and yarn |
| CN105200594B (en) * | 2015-08-26 | 2017-09-29 | 山东宏业纺织股份有限公司 | A kind of preparation method of far infrared acrylic yarn line |
| CN105200594A (en) * | 2015-08-26 | 2015-12-30 | 山东宏业纺织股份有限公司 | Preparation method of far infrared acrylic yarn |
| CN106863945A (en) * | 2016-12-23 | 2017-06-20 | 句容市申兔工艺针织厂 | A kind of compound tricot de laine and its preparation with high degree of comfort |
| CN107460574A (en) * | 2017-07-26 | 2017-12-12 | 南通唐盛纺织有限公司 | A kind of spinning process for improving resultant yarn cohesive force |
| CN108950770A (en) * | 2018-08-06 | 2018-12-07 | 魏桥纺织股份有限公司 | A kind of short fine pure yarn of polyamide fibre and its spinning process |
| CN110644096A (en) * | 2019-10-15 | 2020-01-03 | 肇庆市高要区长河毛纺有限公司 | Antistatic high-elasticity bulked blended yarn |
| WO2021142670A1 (en) * | 2020-01-15 | 2021-07-22 | 上海凯赛生物技术股份有限公司 | Polyamide 5x staple fiber, preparation method therefor, and use thereof |
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| CN115852549A (en) * | 2022-12-03 | 2023-03-28 | 河北力科纺织有限责任公司 | Preparation method of leakproof silk dye-free cotton-covered nylon filament high-strength sewing thread |
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