CN101863080B - Equipment and method for producing concrete tubular pile - Google Patents
Equipment and method for producing concrete tubular pile Download PDFInfo
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- CN101863080B CN101863080B CN2010101987474A CN201010198747A CN101863080B CN 101863080 B CN101863080 B CN 101863080B CN 2010101987474 A CN2010101987474 A CN 2010101987474A CN 201010198747 A CN201010198747 A CN 201010198747A CN 101863080 B CN101863080 B CN 101863080B
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- tubular pile
- steel pipe
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- feed hopper
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Abstract
The invention discloses equipment for producing a concrete tubular pile, which comprises a tubular pile die, wherein the tubular pile die comprises an upper die and a lower die; one end of the tubular pile die is provided with a material conveying steel tube which stretches into the tubular pile die and can produce relative movement with the tubular pile die; one end of the material conveying steel tube is provided with a feed hopper; and a spiral conveying device capable of conveying concrete in the feed hopper into the tubular pile die is arranged in the material conveying steel tube. In order to overcome the defects in the prior art, the invention aims to provide the equipment for producing the concrete tubular pile, which has a simple structure, can solve the problem of product disqualification caused by leaking slurry from a joint seam, effectively reduces the number of labor force and improves the production efficiency. The invention has the other aim to provide a method for producing the concrete tubular pile by adopting the equipment.
Description
Technical field
The present invention relates to a kind of equipment of producing concrete tubular pile; The invention still further relates to a kind of method that adopts this device fabrication concrete tubular pile.
Background technology
In the prior art, producing the concrete tubular pile order generally is to adopt dress steel reinforcement cage, cloth concrete material, matched moulds, post-stretching, centrifugal forming more earlier.The concrete tubular pile that the method is produced mainly contains following defective:
1, quality aspect: the concrete tubular pile of producing commissure spillage, joint close occur than phenomenons such as broads, causes pile tube the time to batter down easily and influence its useful life in construction simultaneously;
2, equipment aspect: when punching block carries out matched moulds, be difficult to close tight, cause between the upper and lower mould running wheel gap bigger, thereby cause punching block when centrifugal, to beat, damage punching block and centrifuge because of concrete particle drops;
3, secure context: drop because of concrete particle is arranged, the wind gunner hinders hand when the matched moulds of punching block is cleared up easily, has great potential safety hazard;
4, required labour aspect: because of when the concrete distributing, have a large amount of particles to drop, need personnel in time clear up and insert and smash, per tour needs 4～6 people clear up the concrete particle that these drop, waste of manpower at least;
5, auxiliary material aspect:, need a large amount of spades and besom because concrete particle is scattered on flatcar and the ground easily when concrete carries out cloth;
Summary of the invention
The objective of the invention is in order to overcome weak point of the prior art, provide a kind of simple in structure, can solve the underproof problem of the product that causes because of the joint close spillage, effectively reduce the quantity of labour force, the equipment of the production concrete tubular pile of enhancing productivity;
Another object of the present invention is for a kind of method that adopts the said equipment to produce concrete tubular pile is provided.
In order to achieve the above object, the present invention adopts following scheme:
A kind of equipment of producing concrete tubular pile; Comprise a pipe pile die; Described pipe pile die comprises upper die and lower die; On described pipe pile die one end, be provided with and stretch into said pipe pile die and can produce the mass transport steel pipe that relatively moves, on described mass transport steel pipe one end, be provided with feed hopper, in described mass transport steel pipe, be provided with and can the concrete material in the feed hopper be transported to the helix transporting device in the said pipe pile die with pipe pile die.
Aforesaid a kind of equipment of producing concrete tubular pile; It is characterized in that described helix transporting device comprises that one is arranged on the turning cylinder in mass transport steel pipe and the feed hopper; On described turning cylinder, be provided with flight, on described turning cylinder one end, be provided with drive motors.
Aforesaid a kind of equipment of producing concrete tubular pile is characterized in that described pipe pile die is arranged on the flatcar, and described mass transport steel pipe fixedly installs.
Aforesaid a kind of equipment of producing concrete tubular pile is characterized in that described pipe pile die fixedly installs, and described mass transport steel pipe is arranged on the push trolley.
Aforesaid a kind of equipment of producing concrete tubular pile is characterized in that described pipe pile die is arranged on the flatcar, and described mass transport steel pipe is arranged on the push trolley.
Aforesaid a kind of equipment of producing concrete tubular pile is characterized in that described mass transport steel pipe is fixedly connected on the described feed hopper, and described feed hopper is fixedly connected with push trolley.
Aforesaid a kind of equipment of producing concrete tubular pile is characterized in that above described feed hopper, being provided with hopper.
Aforesaid a kind of equipment of producing concrete tubular pile is characterized in that on its motor shaft of described drive motors, being connected with decelerator, and described turning cylinder is connected with described decelerator.
A kind of method of producing concrete tubular pile is characterized in that adopting above-mentioned equipment, and this method may further comprise the steps:
A, will produce the needed reinforcing bar of pile tube and pack into behind the mould, the upper and lower mould that closes tightens the screw;
B, the cage muscle in the above-mentioned mould is carried out stretch-draw, apply prestressing force;
C, unlatching helix transporting device add the good concrete materials of allotment simultaneously in feed hopper, concrete materials is transported in the mould through the mass transport steel pipe, and the relative position of regulating mould and mass transport steel pipe is evenly distributed in the mould material;
D, mould is hung centrifugal forming on centrifuge.
In sum, beneficial effect of the present invention:
One, quality assurance
Because the concrete tubular pile that the method is produced is to adopt first matched moulds, tightens the screw earlier, closes tightlyer between the upper and lower mould, has solved the problem of concrete tubular pile joint close spillage, thereby has ensured the pile tube quality.
Two, equipment fault reduces
Because of what adopt is first matched moulds, and the gap is less between the upper and lower mould, and when centrifugal, beating has not had, and the wearing and tearing of punching block and centrifuge running wheel reduce, impaired the reducing of bearing of centrifuge.Thereby reduced equipment failure rate, improved production efficiency and reduced the maintenance of equipment expense.
Three, reduced the labour
Because what adopt is first matched moulds, the direct cloth of concrete is to the inner chamber of punching block, and the existing picture that does not exist concrete particle to drop has reduced cleaning mould limit and smash personnel with slotting, thereby reduced recruitment, practices thrift the work people.
Four, reduce production costs
Because of what adopt is first matched moulds, and rear screw is carried the cloth concrete material, need not spades with sweep
The instrument of grade, reduced production cost.
Five, present device is simple in structure, can relatively move between mould and the mass transport steel pipe, and material can evenly be distributed in the mould apace, has effectively improved production efficiency, has guaranteed the quality of product.
Description of drawings
Fig. 1 is a sketch map of the present invention.
The specific embodiment
Below in conjunction with description of drawings and the specific embodiment the present invention is done and to further describe:
A kind of equipment of producing concrete tubular pile as shown in Figure 1; Comprise a pipe pile die 1; Described pipe pile die 1 comprises patrix 11 and counterdie 12; On described pipe pile die 1 one ends, be provided with and stretch into said pipe pile die 1 and can produce the mass transport steel pipe 2 that relatively moves, on described mass transport steel pipe 2 one ends, be provided with feed hopper 3, above described feed hopper 3, be provided with hopper 7 with pipe pile die 1; Concrete material enters in the feed hopper 3 through the feed opening of hopper 7, in described mass transport steel pipe 2, is provided with and can the concrete material in the feed hopper 3 be transported to the helix transporting device 4 in the said pipe pile die 1.
Helix transporting device 4 described in the present invention comprises that one is arranged on the turning cylinder 41 in mass transport steel pipe 2 and the feed hopper 3, on described turning cylinder 41, is provided with flight 42, on described turning cylinder 41 1 ends, is provided with drive motors 43.On described drive motors 43 its motor shafts, be connected with decelerator 44, described turning cylinder 41 is connected with described decelerator 44.
Relatively move for realizing that pipe pile die 1 produces with material conveying steel pipe 2, the present invention has numerous embodiments:
First kind of embodiment, described pipe pile die 1 are arranged on the flatcar 5, and described mass transport steel pipe 2 fixedly installs.Moving described flatcar 5 can make pipe pile die 1 and 2 generations of material conveying steel pipe relatively move.
Second kind of embodiment, described pipe pile die 1 fixedly installs, and described mass transport steel pipe 2 is arranged on the push trolley 6.Specifically be that described mass transport steel pipe 2 is fixedly connected on the described feed hopper 3, described feed hopper 3 is fixedly connected with push trolley 6.Moving described push trolley 6 can make pipe pile die 1 and 2 generations of material conveying steel pipe relatively move.
The third embodiment, described pipe pile die 1 are arranged on the flatcar 5; Described mass transport steel pipe 2 is arranged on the push trolley 6, specifically is that described mass transport steel pipe 2 is fixedly connected on the described feed hopper 3, and described feed hopper 3 is fixedly connected with push trolley 6.Mobile described flatcar 5 or push trolley 6 or mobile simultaneously flatcar 5 all can make pipe pile die 1 and 2 generations of material conveying steel pipe relatively move with push trolley 6.
Adopt the said equipment to produce the method for concrete tubular pile, may further comprise the steps:
A, will produce the needed reinforcing bar of pile tube and pack into behind the pipe pile die 1, the patrix 11 that closes, counterdie 12 tighten the screw;
B, the cage muscle in the above-mentioned mould 1 is carried out stretch-draw, apply prestressing force;
C, unlatching helix transporting device 4; Drive motors 43 drives turning cylinder 41 and rotates; The feed opening of the concrete materials process hopper 7 that allotment is good simultaneously enters in the feed hopper 3; In the process of flight 42 rotations in the axle rotation 41 concrete materials in the feed hopper 3 are transported in the mass transport steel pipe; Mobile described flatcar 5 or push trolley 6 or mobile simultaneously flatcar 5 and push trolley 6 relatively move pipe pile die 1 and 2 generations of material conveying steel pipe, thereby the relative position of adjusting mould 1 and mass transport steel pipe 2 is evenly distributed in the mould 1 concrete materials;
D, punching block is installed in centrifugal forming on the centrifuge.
Claims (7)
1. method of producing concrete tubular pile; It is characterized in that: the equipment that is adopted comprises a pipe pile die (1); Described pipe pile die (1) comprises patrix (11) and counterdie (12); On described pipe pile die (1) one end, be provided with and stretch into said pipe pile die (1) and can produce the mass transport steel pipe (2) that relatively moves with pipe pile die (1); On described mass transport steel pipe (2) one ends, be provided with feed hopper (3), in described mass transport steel pipe (2), be provided with and can the concrete material in the feed hopper (3) be transported to the helix transporting device (4) in the said pipe pile die (1), described helix transporting device (4) comprises that one is arranged on the turning cylinder (41) in mass transport steel pipe (2) and the feed hopper (3); On described turning cylinder (41), be provided with flight (42), on described turning cylinder (41) one ends, be provided with drive motors (43);
This method may further comprise the steps:
A, will produce the needed reinforcing bar of pile tube and pack into behind the pipe pile die (1), the patrix that closes (11), counterdie (12) tighten the screw;
B, the cage muscle in the aforementioned tube pile die (1) is carried out stretch-draw, apply prestressing force;
C, unlatching helix transporting device (4); Drive motors (43) drives turning cylinder (41) and rotates; The feed opening of the concrete materials process hopper (7) that allotment is good simultaneously enters in the feed hopper (3); In the process of flight (42) rotation on the turning cylinder (41) concrete materials in the feed hopper (3) is transported in the mass transport steel pipe; Move flatcar (5) or push trolley (6) or mobile simultaneously flatcar (5) and push trolley (6) pipe pile die (1) and material conveying steel pipe (2) generation are relatively moved, thereby the relative position of regulating mould (1) and mass transport steel pipe (2) is evenly distributed in the mould (1) concrete materials;
D, punching block is installed in centrifugal forming on the centrifuge.
2. a kind of method of producing concrete tubular pile according to claim 1 is characterized in that described pipe pile die (1) is arranged on the flatcar (5), and described mass transport steel pipe (2) fixedly installs.
3. a kind of method of producing concrete tubular pile according to claim 1 is characterized in that described pipe pile die (1) fixedly installs, and described mass transport steel pipe (2) is arranged on the push trolley (6).
4. a kind of method of producing concrete tubular pile according to claim 1 is characterized in that described pipe pile die (1) is arranged on the flatcar (5), and described mass transport steel pipe (2) is arranged on the push trolley (6).
5. a kind of method of producing concrete tubular pile according to claim 4 is characterized in that described mass transport steel pipe (2) is fixedly connected on the described feed hopper (3), and described feed hopper (3) is fixedly connected with push trolley (6).
6. a kind of method of producing concrete tubular pile according to claim 1 is characterized in that being provided with hopper (7) in described feed hopper (3) top.
7. a kind of method of producing concrete tubular pile according to claim 1 is characterized in that on its motor shaft of described drive motors (43), being connected with decelerator (44), and described turning cylinder (41) is connected with described decelerator (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101987474A CN101863080B (en) | 2010-06-12 | 2010-06-12 | Equipment and method for producing concrete tubular pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101987474A CN101863080B (en) | 2010-06-12 | 2010-06-12 | Equipment and method for producing concrete tubular pile |
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| Publication Number | Publication Date |
|---|---|
| CN101863080A CN101863080A (en) | 2010-10-20 |
| CN101863080B true CN101863080B (en) | 2012-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101987474A Active CN101863080B (en) | 2010-06-12 | 2010-06-12 | Equipment and method for producing concrete tubular pile |
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| CN (1) | CN101863080B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102172982A (en) * | 2011-03-14 | 2011-09-07 | 江苏汤辰机械装备制造有限公司 | Tubular pile distribution system |
| CN105108899A (en) * | 2015-09-28 | 2015-12-02 | 湖南善建科技有限公司 | Annular concrete electric pole automatic distribution machine |
| CN108501174B (en) * | 2018-03-12 | 2024-03-12 | 中国葛洲坝集团第一工程有限公司 | Numerical control distribution and vibration integrated device for protection precast block and construction method |
| CN108943371A (en) * | 2018-06-01 | 2018-12-07 | 滁州市锴模装备模具制造有限公司 | A kind of refrigerator drainpipe production mould |
| CN109624046B (en) * | 2018-11-20 | 2020-08-25 | 嘉兴市康立德构件有限公司 | Distributing device for cement pipe piles |
| CN114961264B (en) * | 2022-07-06 | 2024-01-23 | 青岛东捷建设集团有限公司 | Steel pipe concrete jacking device with slurry leakage preventing structure |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB190929781A (en) * | 1909-12-20 | 1910-07-07 | Hans Wewerka | An Improved Process and Apparatus for the Production of Hollow Bodies of Reinforced or Unreinforced Concrete, Artificial Stone, or Clay, or similar Plastic Material. |
| CN101161436A (en) * | 2007-11-19 | 2008-04-16 | 福建省大地管桩有限公司 | Pipe pile production technology and apparatus for axial distribution after mould combination |
| CN201693668U (en) * | 2010-06-12 | 2011-01-05 | 江苏建华管桩有限公司 | Equipment for producing concrete tubular piles |
-
2010
- 2010-06-12 CN CN2010101987474A patent/CN101863080B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB190929781A (en) * | 1909-12-20 | 1910-07-07 | Hans Wewerka | An Improved Process and Apparatus for the Production of Hollow Bodies of Reinforced or Unreinforced Concrete, Artificial Stone, or Clay, or similar Plastic Material. |
| CN101161436A (en) * | 2007-11-19 | 2008-04-16 | 福建省大地管桩有限公司 | Pipe pile production technology and apparatus for axial distribution after mould combination |
| CN201693668U (en) * | 2010-06-12 | 2011-01-05 | 江苏建华管桩有限公司 | Equipment for producing concrete tubular piles |
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| Publication number | Publication date |
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| CN101863080A (en) | 2010-10-20 |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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Address after: 212413 Jurong City, Jiangsu Province under the town along the Yangtze River Development Zone Patentee after: Jianhua building materials (Jiangsu) Co., Ltd. Address before: 212413 Development Zone along the Yangtze River, Shu Shu Town, Jiangsu, Jurong Patentee before: Jiangsu builds China pipe pile Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 212413 the development zone along the Yangtze River in Xia Shu Town, Jurong City, Zhenjiang, Jiangsu Patentee after: Jianhua building materials (China) Co., Ltd. Address before: 212413 the development zone along the Yangtze River in Xia Shu Town, Jurong City, Zhenjiang, Jiangsu Patentee before: Jianhua building materials (Jiangsu) Co., Ltd. |